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Summary of Contents for Mase MPL 137 S
- Page 1 GRUPPO ELETTROGENO MANUALE DI USO E MANUTENZIONE GENSET USE AND MAINTENANCE MANUAL ELEKTROAGGREGATE BRAUCHSANWEISUNG UND WARTUNGSVORSCHRIFTEN GROUPE ÉLECTROGÈNE MANUAL DE USO Y MANTENIMIENTO MPL 137 S MPL 143 S Rev.0 A.A. 20 - 03 - 06 cod.42726 Tipo modello N° matricola...
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Page 2: Table Of Contents
CONTENTS Refuelling............22 DEFINITIONS USED ..........4 Battery ............22 Starting ............22 GENERAL INFORMATIONS ......6 Using the generator ........23 Stopping ............23 Conform use ........... 6 Emergency stop ........... 23 Residual risks ..........6 Symbols on the generator group ..... 7 PROTECTIONS AND WARNING SIGNALS .. - Page 3 Thank you for having chosen a product MASE. As a leading generator manufacturer, Mase Generators offers a wide range of generators with an output from 1 KVA portable generators to 1600 KVA units for special applications.
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Page 4: Definitions Used
A person able to evaluate the job assigned to him and recognise the possible dangers on the basis of training at the MASE training centres, with professional experience and knowledge of the equipment in question and of the possible dangers deriving in the event of negligent behaviour. - Page 5 - Connection in bad state The live parts are not fully covered with insulation removable by destruction only, the connections are not secure because of unstable tightening of the parts and a development of oxide between the parts. - Direct contact Contact of persons or animals with live parts.
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Page 6: General Informations
- relative humidity: 30% - 90% - the generator is suitable for operation outdo; it may not be operated in closed environments since the generator produces exhaust gas. mase mase Inside installation is subject to approval by or an installer authorised by Arbitrary modifications to the machine are prohibited for safety reasons. -
Page 7: Symbols On The Generator Group
1.3 S YMBOLS ON THE GENERATOR GROUP Cod. 42347 Cod. 42397 Cod. 41781 Cod. 42352 MACCHINA AD AVVIAMENTO AUTOMATICO A DISTANZA AUTOMATIC REMOTE STARTING FERNSTARTVORRICHTUNG AUTOMATICA A DISTANCIA MACHINE A DEMARRAGE AUTOMATIQUE A DISTANCE Cod. 41810 Cod. 42118 Cod. 41776 STOP Cod. -
Page 8: Position Of Safety Labels
- Read and understand the Use and Maintenance Manual before starting the generator. - The Mase generator has been designed so as to guarantee safe and reliable operation provided that the instructions are followed. Otherwise, personal injury or damage to the equipment may result. - Page 9 Danger Symbols Meaning - Danger of entanglement and cutting: Presence of rotating parts, pulleys, belts and fan. - Danger of burns: Hot surfaces. - Danger of burns: Possibility of pressurised hot water expulsion. Obligation Symbols Meaning - Obligation to connect the generator to earth. - Obligation to wear eyes protection.
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Page 10: General Danger Information
1.5 G ENERAL DANGER INFORMATIONS • It is recommended to learn how to stop and operate all the controls. • Do not allow unqualified personnel to use the generator. • Even though the generator is protected, do not stand near it. •... -
Page 11: Danger Of Harm To Hearing
1.5.3 D ANGER OF HARM TO HEARING • Do not stand near the generator for long periods without protective earmuffs since hearing may be reduced. Prolonged exposure to noise above 85 dB(A) may cause health disorders. It is in any case recommended to use appropriate protection systems (e.g. -
Page 12: Danger Caused By The Engine Starting
Do not tamper with the active protections, thermal switches and differential magnetothermal switches. • In the event of malfunctioning, do not remove the panel to attempt repairing it. Contact Mase specialised personnel. • Do not access the generator with wet hands, since it is a potential source of electric shock if improperly used. -
Page 13: Reference Documents
DENTIFICATION OF THE GENERATOR UNIT the generators,(this manual). Engine use and maintenance manual. 1 - Machine name 2 - Machine code List of mase Service Centres. Mase Warranty certificate. 3 - Serial number Warranty card. 4 - Rated power 5 - Declared frequency 1.7 R... -
Page 14: General Characteristics
2 GENERAL CHARACTERISTICS The generators have been designed for use in the industrial field, using highly reliable 1500 rpm water- cooled diesel engines. Particular attention has been paid to the degree of protection against external agents, engine protection and protection of the electrical parts against overload or overheating, adopting automatic systems able to stop the generator in the event of malfunctioning. -
Page 15: Instrument Panel
2.3 I NSTRUMENT PANEL Each generator is fitted with an instrument panel for commands and controls with the following components: 1 - Ignition key 2 - Hour counter 3 - Ammeter 4 - Voltmeter 5 - Engine protection module (see par.5) 6 - Low voltage termal protection 7 - Fuel level 8 - General magnetothermal switch... -
Page 16: Derating For Operative Ambient Conditions
ERATING FOR OPERATIVE AMBIENT CONDITIONS Diesel engines For installation and operating ambient conditions other Important: the outputs of Diesel engines for stationary than those indicated for reference, appropriate “derating” applications refer to the following standard ambient of the power supplied by the unit must be performed. conditions in agreement with ISO 3046/1 Standard The impact of every factor described in this section must - ambient temperature +25 °C... -
Page 17: Installation
UEL SYSTEM (foundations, fuel tank, air intake, gas exhaust) must comply with the “Safety Standards” in force in the mase The standard Generating Sets normally supplied by country of installation. are fitted with a complete fuel system from the engine to the standard fuel tank incorporated. -
Page 18: Power Cable Connection
Do not tamper with the active protections, thermal switches and differential magnetothermal switches. • In the event of malfunctioning, do not remove the panel to attempt repairing it. Contact Mase specialised personnel. • Take the necessary precautions to prevent the danger of electrocution;... -
Page 19: Outdoor Installation
3.7 O UTDOOR INSTALLATION For units in outdoor installations, it is advisable to ensure a position that provides maximum protection against atmospheric agents, powder, etc. Avoid direct exposure to sunlight that would otherwise cause abnormal heating of the system. It is advisable to protect the system with shed roof. For temporary or short-term installations, the unit may simply be placed on a flat surface. -
Page 20: Inside Installation
3.8 I NSIDE INSTALLATION Correct indoor installation of the system must observe the following installation requirements: The site must be adequately dimensioned in order to allow correct operation of the group as well as easy access for routine maintenance operations and eventual repairs. -
Page 21: Using The Generator
4 USING THE GENERATOR 4.3 B ATTERY 4.1 P RELIMINARY CHECKS The generator is supplied with a battery without acid. Before beginning with any starting procedure, it is extremely important to become «familiar» with the generator and its controls. Furthermore, a visual inspection must be carried out on the machine and the - Do not cause short-circuits by placing keys or tools installation. -
Page 22: Using The Generator
5 PROTECTIONS AND WARNING SIGNALS 4.5 U SING THE GENERATOR Before powering any utility, leave the engine to run The generators are equipped with a series of protections without applied load for at least five minutes so that it which safeguard it against improper use and faults which gradually reaches the operating temperature. -
Page 23: Engine Protection Module
LEDs show For engine protection module re-programming, contact the input state, without causing any alarm event. a mase technical assistance centre. During the engine operation, it will be stopped at any alarm event. The tripping is stored and the relative malfunction LED remains switched on. -
Page 24: Maintenance
6 MAINTENANCE 6.1 P REAMBLE - Dispose of the used oil in an appropriate manner, since it is a polluting product. - Take the used engine oil to special collection Any maintenance operation on the generator must be centres for disposal. carried out with the engine off and leaving it to cool down sufficiently, and must only be carried out by authorised and suitably trained personnel. -
Page 25: System Bleeding
6.4.1 S 6.5.1 D YSTEM BLEEDING UST EXHAUST DEVICE The presence of air bubbles in the fuel system is the - To empty the dust exhaust device (rif.4) pressing the cause of irregular functioning of the engine or the incapacity two lips with the fingers in the sense of the arrows. -
Page 26: 5.8 Coolant Check
5.8 Coolant check 6.9 S CHEDULED MAINTENANCE TABLE Check the coolant as shown in tab cap.6.9. The check indicated in this section can be carried out either The references are indicated on the expansion tank. by the workshop or by machine user. If the coolant level in the radiator goes down, refill it without CHECKS REGULARITY... -
Page 27: Anomalies, Causes And Remedies
OW TO ORDER THE SPARE PARTS In order to ensure a good functioning of the generator, we recommed to use original spare parts only. The spares can be purchased from the mase authorized assistence network (consult the SERVICE manual enclosed with the generator). -
Page 28: Transport, Storage, Lifting,Handling And Packaging
8 TRANSPORT, STORAGE, LIFTING AND, HANDLING AND PACKAGING 8.1 T RANSPORT AND STORAGE Packaging: Supplied directly by Mase Generators. The total weight of the packed generator is given in Paragraph 2.4 “Table of technical characteristics”. It is strictly prohibited to pollute the environment with the packaging Transport: During transport the generator (with or without packaging) must be protected against atmospheric agents, it must not be turned upside down and must be protected against knocks. -
Page 29: Packaging
8.3 P ACKAGING The external packaging comprises a cardboard case (ref.1) directly proportional to the dimensions of the machine contained. Internal packaging comprises a nylon film (ref.2) wrapped around the power generator to protect it against dust and impurities. The packaging is clearly identified with an adhesive label indicating the type of model, code and serial n°... -
Page 30: Guarantee And Responsibility
9 GUARANTEE AND RESPONSIBILITY 9.1 G UARANTEE mase • The generators and all their components are guaranteed free of defects and are covered by the guarantee for a period of 2 year from the date of installation. • Not covered by the guarantee are: failed observance of the installation regulations, damage caused by natural... -
Page 31: Wiring Diagrams
11 WIRING DIAGRAMS 11.1 W 143 - 172 IRING DIAGRAM OF STANDARD VERSION...
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