Mase MPL 66 S Use And Maintenance Manual
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Mase MPL 66 S Use And Maintenance Manual

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GENSET USE AND MAINTENANCE MANUAL
MPL 66 S
MPL 76 S
Rev.4 A.A. 08 - 11 - 06
cod.42636
Tipo modello
N° matricola
Codice
I
GB
D
E

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Summary of Contents for Mase MPL 66 S

  • Page 1 GENSET USE AND MAINTENANCE MANUAL MPL 66 S MPL 76 S Rev.4 A.A. 08 - 11 - 06 cod.42636 Tipo modello N° matricola Codice...

  • Page 2: Table Of Contents

    MPL 66- 76 S CONTENTS Battery ............22 DEFINITIONS USED ..........4 Starting ............22 Using the generator ........23 GENERAL INFORMATIONS ......6 Stopping ............23 Emergency stop ........... 23 Conform use ........... 6 Residual risks ..........6 PROTECTIONS AND WARNING SIGNALS .. 23 Symbols on the generator group .....
  • Page 3 Thank you for having chosen a product MASE. As a leading generator manufacturer, Mase Generators offers a wide range of generators with an output from 1 KVA portable generators to 1600 KVA units for special applications.

  • Page 4: Definitions Used

    A person able to evaluate the job assigned to him and recognise the possible dangers on the basis of training at the MASE training centres, with professional experience and knowledge of the equipment in question and of the possible dangers deriving in the event of negligent behaviour.
  • Page 5 MPL 66 - 76 S - Connection in bad state The live parts are not fully covered with insulation removable by destruction only, the connections are not secure because of unstable tightening of the parts and a development of oxide between the parts. - Direct contact Contact of persons or animals with live parts.

  • Page 6: General Informations

    MPL 66 S - MPL 76 S 1 GENERAL INFORMATIONS 1.1 C ONFORM USE The generator is suitable for independent production of electrical energy within the voltage and wattage limits declared by the manufacturer. Any other use outside the already stated field of use is prohibited: the generator is intended for industrial use.

  • Page 7: Symbols On The Generator Group

    MPL 66 S - MPL 76 S 1.3 S YMBOLS ON THE GENERATOR GROUP Cod. 42347 * Cod. 42397 Cod. 41781 Cod. 42352 MACCHINA AD AVVIAMENTO AUTOMATICO A DISTANZA AUTOMATIC REMOTE STARTING FERNSTARTVORRICHTUNG AUTOMATICA A DISTANCIA MACHINE A DEMARRAGE AUTOMATIQUE A DISTANCE Equipped with “automatic start”...

  • Page 8: Position Of Safety Labels

    - Read and understand the Use and Maintenance Manual before starting the generator. - The Mase generator has been designed so as to guarantee safe and reliable operation provided that the instructions are followed. Otherwise, personal injury or damage to the equipment may result.
  • Page 9 MPL 66 S - MPL 76 S Danger Symbols Meaning - Danger of entanglement and cutting: - Presence of rotating parts, pulleys, belts and fan. Obligation Symbols Meaning - Obligation to connect the generator to earth. - Obligation to wear eyes protection.

  • Page 10: General Danger Information

    MPL 66 S - MPL 76 S 1.5 G ENERAL DANGER INFORMATIONS • It is recommended to learn how to stop and operate all the controls. • Do not allow unqualified personnel to use the generator. • Even though the generator is protected, do not stand near it.

  • Page 11: Danger Of Harm To Hearing

    MPL 66 S - MPL 76 S 1.5.3 D ANGER OF HARM TO HEARING • Do not stand near the generator for long periods without protective earmuffs since hearing may be reduced. Prolonged exposure to noise above 85 dB(A) may cause health disorders. It is in any case recommended to use appropriate protection systems (e.g.

  • Page 12: Danger Caused By The Engine Starting

    Do not tamper with the active protections, thermal switches and differential magnetothermal switches. • In the event of malfunctioning, do not remove the panel to attempt repairing it. Contact Mase specialised personnel. • Do not access the generator with wet hands, since it is a potential source of electric shock if improperly used.

  • Page 13: Reference Documents

    MPL 66 S - MPL 76 S 1.6 R 1.8 M EFERENCE DOCUMENTS ARKING The instructions for use provided with each generator are The generator identification plate carries all the made up of a collection of documents of which this manual identification data in accordance with the provisions for represents the General Part.

  • Page 14: General Characteristics

    MPL 66 S - MPL 76 S 2 GENERAL CHARACTERISTICS The generators have been designed for use in the industrial field, using highly reliable 1500 rpm water- cooled diesel engines. Particular attention has been paid to the degree of protection against external agents,...

  • Page 15: Instrument Panel

    MPL 66 S - MPL 76 S 2.3 I NSTRUMENT PANEL Each generator is fitted with an instrument panel for commands and controls with the following components: 1 - Ignition key 2 - Hour counter 3 - Ammeter 4 - Voltmeter 5 - Engine protection module (see par.5)

  • Page 16: Table Of Technical Characteristics

    MPL 66 S - MPL 76 S 2.4 T ABLE OF TECHNICAL CHARACTERISTICS MODEL MPL 66 S MPL 76 S GENERAL FEATURES MAX POWER (LTP) CONTINUOUS POWER (PRP) POWER FACTOR (Cos Φ) THREEPHASE VOLTAGE RATED FREQUENCY GRADE OF PROTECTION IP 23 MAX TEMP.

  • Page 17: Noise Emission

    MPL 66 S - MPL 76 S 2.5 N of the workforce are the characteristics of the workplace, OISE EMISSION other sources of noise, such as the number of machines The values listed are emission levels and not necessarily and other adjacent processes, and the time an operator is safe operating levels.

  • Page 18: Installation

    MPL 66 S - MPL 76 S 3 INSTALLATION 3.1 G ENERAL INSTALLATION CRITERIA The installation of one or more Generating Sets must be designed by specialised engineers qualified for the design of this type of plant. The installation must be carried out by qualified organisations employing specialised personnel and using suitable equipment.

  • Page 19: Power Cable Connection

    MPL 66 S - MPL 76 S 3.6.2 P OWER CABLE CONNECTION The set of generator-utility-network connection cables must be properly arranged in a suitable duct or underground passage (also see para 3.7/3.8). For installation, use the following procedure: 1) Remove the small panel (ref.1).

  • Page 20: Outdoor Installation

    MPL 66 S - MPL 76 S 3.7 O UTDOOR INSTALLATION For units in outdoor installations, it is advisable to ensure a position that provides maximum protection against atmospheric agents, powder, etc. Avoid direct exposure to sunlight that would otherwise cause abnormal heating of the system.

  • Page 21: Inside Installation

    MPL 66 S - MPL 76 S 3.8 I NSIDE INSTALLATION Correct indoor installation of the system must observe the following installation requirements: The site must be adequately dimensioned in order to allow correct operation of the group as well as easy access for routine maintenance operations and eventual repairs.

  • Page 22: Using The Generator

    MPL 66 S - MPL 76 S 4 USING THE GENERATOR 4.3 B ATTERY 4.1 P RELIMINARY CHECKS The generator is supplied with a battery without acid. Before beginning with any starting procedure, it is extremely important to become «familiar» with the generator and its controls.

  • Page 23: Using The Generator

    MPL 66 S - MPL 76 S 5 PROTECTIONS AND WARNING SIGNALS 4.5 U SING THE GENERATOR Before powering any utility, leave the engine to run The generators are equipped with a series of protections without applied load for at least five minutes so that it which safeguard it against improper use and faults which gradually reaches the operating temperature.

  • Page 24: Engine Protection Module

    MPL 66 S - MPL 76 S 5.4 E Front panel description. See fig.9 NGINE ROTECTION ODULE Engine out of limits alarm LED (ref.1) 1)Indicate the input state before the engine is switched on. The PDM1 should be set up and used by trained 2)Switched off during normal engine operation.

  • Page 25: Maintenance

    MPL 66 S - MPL 76 S 6 MAINTENANCE 6.1 P REAMBLE - Dispose of the used oil in an appropriate manner, since it is a polluting product. - Take the used engine oil to special collection Any maintenance operation on the generator must be centres for disposal.

  • Page 26: System Bleeding

    MPL 66 S - MPL 76 S 6.4.1 S 6.5.1 D YSTEM BLEEDING UST EXHAUST DEVICE The presence of air bubbles in the fuel system is the - To empty the dust exhaust device (rif.4) pressing the cause of irregular functioning of the engine or the incapacity two lips with the fingers in the sense of the arrows.

  • Page 27: 5.8 Coolant Check

    MPL 66 S - MPL 76 S 5.8 Coolant check 6.9 S CHEDULED MAINTENANCE TABLE Check the coolant as shown in tab cap.6.9. The check indicated in this section can be carried out either The references are indicated on the expansion tank.

  • Page 28: Anomalies, Causes And Remedies

    OW TO ORDER THE SPARE PARTS In order to ensure a good functioning of the generator, we recommed to use original spare parts only. The spares can be purchased from the mase authorized assistence network (consult the SERVICE manual enclosed with the generator).

  • Page 29: Transport, Storage, Lifting,Handling And Packaging

    MPL 66 S - MPL 76 S 8 TRANSPORT, STORAGE, LIFTING AND, HANDLING AND PACKAGING 8.1 T RANSPORT AND STORAGE Packaging: Supplied directly by Mase Generators. The total weight of the packed generator is given in Paragraph 2.4 “Table of technical characteristics”.

  • Page 30: Version With Slow-Drawn Trailer

    MPL 66 S - MPL 76 S 8.3 V ERSION WITH SLOW DRAWN TRAILER A trailer complete with wheels and mobile drawbar is available for movement. The tow is NOT equipped with a parking brake. of shearing: Ensure that the split pin safety catches (ref.4) are in place.

  • Page 31: Guarantee And Responsibility

    MPL 62 S - MPL 76 S 9 GUARANTEE AND RESPONSIBILITY 9.1 G UARANTEE mase • The generators and all their components are guaranteed free of defects and are covered by the guarantee for a period of 2 year from the date of installation.

  • Page 32: Wiring Diagrams

    Cod.45835 ALTERNATOR STARTER MOTOR RELAY BATTERY CHARGER ALTERNATOR OIL PRESSURE SWITCH ALTERNATOR TERMINAL BOARD EMERGENCY STOP BUTTON AMMETER IGNITION KEY BATTERY ELECTRONIC VOLTAGE REGULATOR EARTH CONNECTION SCREW ROTOR 12 POLES CONNECTOR 6 POLES CONNECTOR HOUR COUNTER STATOR FUEL LEVEL SENSOR THERMAL SWITCH STOP SOLENOID VALVE FUEL LEVEL GAUGE INSTRUMENT...
  • Page 33 Mase Generators S.p.a. • Via Tortona, 345 • 47023 Cesena (FC) ITALY • Tel. (+39) 0547.35.43.11 Fax (+39) 0547.31.75.55 • www.masegenerators.com • e-mail mase@masegenerators.com...

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Mpl 76 s

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