Troubleshooting - TECHCON SYSTEMS TS6500CIM User Manual

10.

TROUBLESHOOTING

PROBLEM
Unit fails to start
LCD does not light
Air Cylinder does not
move
The hardener is not
completely injected
The injection rod does
not retract
Material is not
completely mixed
Cartridge holder is not
in "Home'' position
Mixing rod does not
reach spindle
No pressure on plunger
Plunger disk does not
fit inside cartridge
Cartridge holder
remains in the down
position during mixing
cycle
Motor is not running
POSSIBLE CAUSE
•
No power input
•
Emergency button is
pressed
•
Safety door is not
fully closed
•
No power input
•
Insufficient air
pressure
•
Air hoses not
plugged in
•
Regulator defective
•
Air cylinder is
damaged
•
Injection rod is dirty
•
Injection rod is bent
•
Not enough mixing
cycle
•
Insufficient air
pressure
•
Insufficient air
pressure
•
Air hoses not
plugged in
•
Extension spindle is
not installed for 6''
rod
•
Mixing rod in not
fully extended
•
Plunger air hose is
not connected
•
Wrong plunger disk
size
•
Sensor and magnet is
not aligned
•
No power to motor
•
Motor burned out
18
CORRECTION
•
Check power
connections
•
Release Emergency stop
button
•
Close safety door
•
Check power
connections
•
Check Fuse
•
Turn on power
•
Increase air pressure to
80 psi (5.5 bar)
•
Check air connection
•
Replace regulator
•
Replace air cylinder
•
Clean rod
•
Replace rod
•
Increase number of
cycles
•
Increase air pressure to
80 psi
•
Increase supply pressure
to 80 psi (5.5 bar)
•
Check air connection
•
Install extension spindle
for 6'' rod
•
Extend mixing rod
•
Connect plunger air hose
•
Use correct plunger disk
size
•
Turn off unit and adjust
sensor / magnet
alignment
•
Check motor connection
•
Replace motor