Speed Control; For Main Cylinder; For Injection Rod; Emergency Stop - TECHCON SYSTEMS TS6500 User Manual

4. Press the Setup button (↵) to activate the main cylinder (the
cartridge holder will move up and down)
ACTIVATE
INJECTION
ACTIVATE
Figure 14.0 Manual Mode Screen
7

SPEED CONTROL

7.1 For main air cylinder
The main air cylinder drives cartridge kit up and down. The
stroke speed of the main air cylinder can be adjusted by rotating
the flow control screw (Fig. 15) clockwise to increase the speed
and counterclockwise to decrease the speed

7.2 For injection rod

The injection rod air cylinder drives the injection rod up and
down. The injection speed can be adjusted by rotating the flow
control screw (Fig. 15) clockwise to increase the speed and
counterclockwise to decrease the speed
Main Air Cylinder Flow Control
Injection Rod Flow Control
8

EMERGENCY STOP

In case of an emergency, the mixing operation can be stopped at
any time by pressing the EMERGENCY STOP BUTTON, (Fig 2, 10).
After problems have been fixed, the machine can be restart by
pulling and turning the emergency button counter clockwise. The
mix cycle will start from the beginning.
MODE PRESSURE
ACTIVATE
MIX
CYCLE
SAFE TO
MOTOR RUN
Figure 15.0 Side View
17
9

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE
•
No power input
•
Emergency button is
Unit fail to start
pressed
•
Safety door is not
fully closed
•
No power input
LCD does not light
•
Insufficient air
pressure
Air Cylinder does not
•
Air hoses not
move
plugged in
•
Regulator defective
•
The hardener is not
Air cylinder is
completely injected
damaged
•
Injection rod is dirty
The injection rod does
•
Injection rod is bent
not retract
•
Not enough mixing
cycle
Material is not
•
Insufficient air
completely mixed
pressure
•
Insufficient air
pressure
Cartridge holder is not
•
Air hoses not
in "Home" position
plugged in
•
Extension spindle is
not installed for 6"
Mixing rod does not
rod
reach spindle •
Mixing rod in not fully
extend
•
Plunger air hose is
No pressure on
not connected
plunger
•
Wrong plunger disk
Plunger disk does not
size
fit inside cartridge
•
Sensor and magnet
Cartridge holder
is not aligned
remains in the down
position during mixing
cycle
•
No power to motor
Motor is not running
•
Motor burned out
CORRECTION
•
Check power cord
connections
•
Turn Emergency
button clockwise to
release
•
Closed safety door
•
Check power cord
connections
•
Check Fuse
•
Turn on power
•
Increase air supply
pressure to 80 psi
•
Check air connection
•
Replace regulator
•
Replace air cylinder
•
Clean rod
•
Replace rod
•
Increase number of
cycles
•
Increase air pressure
to 80 psi
•
Increase air supply
pressure to 80 psi
•
Check air connection
•
Install extension
spindle for 6" rod
•
Extend mixing rod
•
Connect plunger air
hose
•
Use correct plunger
disk size
•
Turn off unit and adjust
sensor / magnet
alignment
•
Check motor
connection
•
Replace motor
18