Page 1 Parts & Service Sand Star IV Model 45-204-C 3WD-Series Parallel Hydraulic Steering sn: 4HS0380 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
Page 2: Table Of Contents
CONTENTS Introduction �� 1-3 Introduction �� 1 Safe Practices �� 2 Specifications �� 3 Service �� 4-11 Maintenance �� 4-6 Service Chart �� 7 End User’s Service Chart �� 8 Adjustments �� 9-10 Storage ��11 Diagrams �� 12-15 Wiring Diagram �� 12-13 Hydraulic Diagram ��...
Page 3: Introduction
All Smithco machines have a Serial Number and Model Number� Both numbers are needed when ordering parts� Serial number tag is located on left rear ROPs mount post� Refer to engine manual for placement of engine serial number�...
Page 4: Safe Practices
19� Stop engine before making repairs/adjustments or checking/adding oil to the crankcase� 20� Use parts and materials supplied by Smithco only� Do not modify any function or part� These machines are intended for professional maintenance on golf courses, sports turf, and any other area maintained turf and related trails, paths and lots.
Page 5: Specifications
Alternator 16 amp WHEELS & TIRE Three: 22 X 11 - 10�0 Knobby Tires 5 psi (�34 bar) Optional: 23-10�50 x 12 Turf Tires 5 psi (�34 bar)Smithco # 48-265 SPEED Forward Speed 0 to 10 m�p�h� (0-16 kph) Reverse Speed 0 to 5 m�p�h�...
Page 6: Maintenance
MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition� Use all procedures and parts prescribed by the manufacturer's� Read the engine manual� LUBRICATION Use No� 2 General purpose Lithium Base Grease and lubricate every 100 hours� The Sand Star has four grease fittings.
Page 7 MAINTENANCE TIRE PRESSURE Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to explode. Tires should be 5 psi (0.34 bar). Improper inflation will reduce tire life considerably. ENGINE Change and add oil according to chart below. Do not overfill. Use a high quality detergent oil classified "For Service SJ or higher"...
Page 8 MAINTENANCE WHEEL MOUNTING PROCEDURE 1. Turn machine off and remove key. 2� Block one of the other wheels� 3� Loosen nuts slightly on wheel to be removed� 4� Jack up machine being careful not to damage underside of machine� 5� Remove nuts� Remove wheel� 5�...
Page 9: Service Chart
SERVICE CHART Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition� Follow all procedures and ONLY use parts prescribed by the manufacturer� Read the engine manual before maintenance� The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement�...
Page 10: End User's Service Chart
END USER’S SERVICE CHART Duplicate this page for routine use. Maintenance Check Item For the week of: Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat Switch Check Steering Operation Check the fuel level Check the engine oil level. Clean the air filter Clean the engine cooling fins.
Page 11: Adjustments
ADJUSTMENTS RAKE LIFT CYLINDER Completely lower Rake Lift� Remove the clevis pin (A)� Twist lift linkage (C) so clevis pin end of cylinder extension lines up with holes in attachment lift arm (B)� Replace clevis and cotter pins� Tighten Jam Nut (D)� Raise and lower Rake Lift to check for proper clearance�...
Page 12 ADJUSTMENTS WHEEL ‘CREEP’ ADJUSTMENT ‘Creep’ is when engine is running and hydrostatic transmission is in neutral, but due to inadequate alignment, wheels still move� Do the following procedures to stop this motion� 1. Lift up and support machine so all wheels are off the ground and can turn freely�...
Page 13: Storage
ADJUSTMENTS SPEED BOSS Speed Boss allows the machine to operate at a proper speed while raking sand traps on golf courses� This speed boss has been factory set at an average speed of 3-4 m�p�h� (5-6�5 kph)� The Speed Boss will only limit the speed while the rake is lowered into the operating position�...
Page 14 WIRING DRAWING Color Code Chart Blue Brown Yellow Green Orange Black Purple White...
Page 15 WIRING PARTS LIST REF # PART # DESCRIPTION QUANTITY 12-804 Hour Meter Lights Switch (Optional) 15-727 Switch Actuator, no light 15-782 Rocker Switch, Unlit 34-201 Lights (Optional) 43-505 Lights Wire Harness 13-488 Ignition Switch 8975 Circuit Breaker, 30AMP 8977 Breaker Boot 45-119 Red Battery Cable Battery (not included)
Page 16 45-204 HYDRAULIC DRAWING...
Page 17 45-204 HYDRAULIC PARTS LIST REF # PART # DESCRIPTION QUANTITY 10-554 Steering Cylinder 18-154 Rod End 45-136 Hydraulic Hose, 24" 34-103 Orbitol 45-024 Hydraulic Hose, 37�5" 45-029 Hydraulic Hose, 27" 45-028 Hydraulic Hose, 31�5" 13-729 2-Bank Hydraulic Valve 45-030 Hydraulic Hose, 47" 45-031 Hydraulic Hose, 50"...
Page 18 MAIN FRAME DRAWING...
Page 19: Main Frame
MAIN PARTS LIST REF# PART# DESCRIPTION QUANTITY HNL-12-20 Lug Nut, - 20 14-265 Axle Nut (part of wheel motor) 45-021 Knobby Tire and Wheel 45-021-01 Tire, 22 x 11 - 10 45-021-02 Wheel 42-833 Fuel Tank 15-781 Cup Holder 45-123 Rake Holder 45-043 RH Fender...
Page 20: Seat Panel
SEAT PANEL DRAWING...
Page 21 SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-407 RH Fender Support HSTP-516-18-100 Phillips Machine Screw, - 18 - 1 78-274 Cage Nuts HB-516-18-200 Hex Bolt, - 18 x 2 HW-516 Flat Washer, HNFL-516-18 Flange Lock Nut, - 18 45-086 RH Rear Fender Bracket 15-013 Rubber Bumper...
Page 22 FRONT FORK DRAWING...
Page 23 FRONT FORK PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-726 Center Cap 27-077 Decal, Smithco Round HNTL-58-11 Lock Nut - 11 13-718 Steering Wheel 15" 76-364 Tilt Steering Boot (comes with 76-362) 76-362 Tilt Steering Mechanism HB-516-18-100 Hex Bolt, - 18 x 1...
Page 24 DASHBOARD DRAWING...
Page 25: Dashboard
DASHBOARD PARTS LIST REF# PART# DESCRIPTION QUANTITY HBSH-38 x 38 Shoulder Bolt, UNC x HNSQ-516-18 Square Nut, 45-095 Decal, Dash Panel HSTP-14-20-075 Phillips Machine Screw, - 20 x HNFL-14-20 Flange Whiz Lock Nut, - 20 HSM-10-32-063 Machine Screw, #10 - 32 x HNFL-10-32 Flange Lock Nut, #10 -32 45-118...
Page 26: Foot Pedal Linkage
FOOT PEDAL LINKAGE DRAWING...
Page 27 FOOT PEDAL LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY HN-14-28 Hex Nut, 45-369 Swash Arm HB-516-18-075 Hex Bolt, - 18 x HNFL-516-18 Flange Whiz-Loc Nut, HSTP-516-18-075 Truss Head Pan Screw, - 18 x HNFL-516-18 Flange Whiz-Loc Nut, - 18 45-063 RH Floor Mat 45-098 RH Floorboard...
Page 28: Fuel Tank
FUEL TANK DRAWING...
Page 29 FUEL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 26-055 Shut-Off Valve 26-054 Bushing Insert 42-833 Fuel Tank (includes all * items) 42-814-02 42-814-01 Tether 42-814-05 Vent Check Valve HBFL-516-18-075 Flange Wiz Bolt, - 18 x HNFL-516-18 Flange Whiz Lock Nut, - 18 45-123 Rake Holder...
Page 30 OIL TANK DRAWING...
Page 31: Oil Tank
OIL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 23-189 90° Adjustable Elbow 42-005 Oil Tank 13-747 Filler Breather 13-586-01 Cap Gasket 13-586-03 Neck HSM-8-32-050 Machine Screw, #8 - 32 x HWS-8 Star Washer, #8 13-586-02 Bottom Gasket HB-14-20-075 Hex Bolt, - 20 x HW-14 Flat Washer,...
Page 32: Belts And Pulleys
BELTS AND PULLEYS DRAWING...
Page 33: Pump
BELTS AND PULLEYS PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-353 Belt Guard 78-274 Cage Nut HB-14-20-125 Hex Bolt, - 20 x 1 HW-14 Lock Washer, HKSQ-14-150 Machine Key, 42-359 Belt HB-716-14-100 Hex Bolt, - 14 x 1 HWL-716 Lock Washer, 45-045 Pump Mount HB-14-20-075...
Page 34 18HP ENGINE DRAWING...
Page 35 18HP ENGINE PARTS LIST REF # PART # DESCRIPTION QUANTITY 45-058 Air Filter Mount 42-834 Air Cleaner 42-076-03 Replacement Filter 42-834-03 Safety Filter 18-116 Hose Clamp 8959-26 Flex Hose, 26" 45-118 Throttle Cable 80-020 Choke Cable 42-776 Air Cleaner Hose Sleeve 27-113 Rubber Elbow 45-383...
Page 36 PUMP DRAWING...
Page 37 PUMP PARTS LIST REF # PART # DESCRIPTION QUANTITY HB-14-20-075 Hex Bolt, - 20 x HW-14 Flat Washer, HNFL-14-20 Flange Whiz Nut, - 20 13-750 Solenoid w/ Connector 45-045 Pump Mount 18-168 Elbow, Straight Thread 8-701 Ball Joint, HN-14-28 Hex Nut, - 28 45-369 Swash Arm...
Page 38: Rear Axle
REAR AXLE DRAWING Torque To 120 ft/lbs(156Nm)
Page 39 REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY HNL-12-20 Lug Nut, - 20 45-065-01 Studs 45-065 RH Brake Assembly w/ Wheel Motor 18-383 45° Elbow 17-537 Square U-bolt 8-603 Battery Strap 45-059 Battery Tray HB-12-13-700 Hex Bolt, -13 x 7 45-066 LH Brake Assembly w/ Wheel Motor 45-107...
Page 40: Rear Rake Lift
REAR RAKE LIFT DRAWING...
Page 41 REAR RAKE LIFT PARTS LIST REF# PART# DESCRIPTION QUANTITY HCP-34-200 Clevis Pin, 42-040 Lift Linkage 43-150 Hydraulic Cylinder 43-150-01 Seal Kit 18-168 90° Elbow HHP-18 Bridge Pin, HCP-12-150 Clevis Pin, 8-603 Battery Strap 17-537 Square U-Bolt 45-059 Battery Tray HB-12-13-125 Hex Bolt, - 12 x 1 HW-12...
Page 42: Center Lift
CENTER LIFT DRAWING REF# PART # DESCRIPTION QUANTITY 18-168 90° Elbow HHP-18 Bridge Pin, HCP-58-150 Clevis Pin, 10-554 Hydraulic Cylinder 14-529 Seal Kit HNJ-58-18 Jam Nut, - 18 18-154 Rod End HG-14-28-180 Grease Fitting, - 28 x 180° 45-153 Center Ram Holder...
Page 43 13-729 2-BANK HYDRAULIC VALVE REF # PART # DESCRIPTION QUANTITY 78-415-01 Body (complete with spacer and check valve) 78-415-02 Spool HDM10 78-417-01 Tapered Knob 78-551 Offset Bent Handle 78-415-09 Lever Group HDS11 78-415-10 Metric Socket Screw M5 x �8 x 45 78-415-04 Flanged Washer HDM10 78-415-03...
Page 44 34-103 ORBITROL DRAWING...
Page 45 34-103 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY Dust Seal Housing O-Ring Seal Quad Seal 10-576-03 Thrust Bearing 10-576-02 Bearing Race Manual Steering Relief Valve O-ring Plug 10‡ Standard Torque Centering Springs Sleeve 15-301-06 Wear Plate 10-576-01 Drive 15-301-08 Drive Pin Spool...
Page 46 Round and 34-103 ORBITAL REPAIR DISASSEMBLY Square Housing with Side Ports - Disassembly Disassembly Disassembly Cleanliness is extremely impor- 2. Remove the plug and 6. Using a small blade screw- 9. Remove the retaining ring tant when repairing hydraulic manual steering check driver, carefully pry the and springs.
Page 47 Round and 34-103 ORBITAL REPAIR REASSEMBLY Square Housing with Side Ports - Reassembly Reassembly 19. Apply a light coating of Figure 4 clean hydraulic fluid to Check all mating surfaces. the spool and sleeve assem- Replace any parts with scratch- bly and slide it Thrust Bearing es or burrs that could cause...
Page 48 REAR WHEEL MOTOR (7.5 C.I.) DRAWING...
Page 49 REAR WHEEL MOTOR (7.5 C.I.) PARTS LIST REF# PART# DESCRIPTION QUANTITY Water & Dirt Seal Service Housing Assembly (Includes Ref 4, 5, 17(2 req'd) and 20) Inner Seal 13-032-27 Thrust Bearing 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 13-615-03 Drive Link Ring Seal 13-032-31 Manifold...
Page 50 45-373 PISTON PUMP DRAWING...
Page 51: Valve
45-373 PISTON PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-373-02 Ball Bearing 45-373-03 Retaining Ring 45-373-04 Retaining Ring Lip Seal 45-373-05 Journal Bearing Carrier Assembly 45-373-06 Retaining Ring 45-373-07 Needle Bearing 45-373-08 End Cap 45-373-09 Plug Assembly 45-373-10 By-Pass Valve Assembly 45-373-11 Charge Pump Housing 45-373-12...
Page 52 This is a list of decals located on the Sand Star. Part number, description and location will help in reordering decals. REF# PART# DESCRIPTION 45-095 Decal, Dash Panel 27-077 Decal, Round Smithco 51-184 Decal, Park Brake 25-298 Decal, Warning Hot 25-277 Decal, Battery 45-196...
Page 53: Piston Pump
QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 23-031 Hydraulic Oil Filter 15-165-01 Air Filter Element with Pre-Cleaner Briggs and Stratton# 5050 42-076-03 Air Filter Element Fender Mounted 42-834-03 Safety Filter Element Fender Mounted 50-403 Fuel Filter 13-531 Engine Oil Filter Briggs and Stratton #492932 18-462 Oil Drain Valve SEAL KITS...
Page 54 45-004 ROPS DRAWING...
Page 55: Roll Bars
45-004 ROPS PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-716-14-100 Hex Bolt, - 14 x 1 HNTL-716-14 Nylon Lock Nut, - 14 HB-716-14-125 Hex Bolt, - 14 x 1 45-082 Seat Belt Brace 76-198-03 Seat Belt 45-060 Roll Bar HB-716-14-150 Hex Bolt, - 14 x 1 INSTALLATION INSTRUCTIONS The Following instructions apply to all Sand Star Machines�...
Page 56 45-016 LIGHT KIT DRAWING...
Page 57 45-016 LIGHT KIT PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-537 Square U-bolt 45-081 Light Bar 34-201 Light 45-004 Roll Bar Kit 43-505 Light Wire Harness INSTALLATION INSTRUCTIONS 45-004-K ROPs Kit is required for Light Kit on all Sand Star Machines� 1�...
Page 58: 45-390 Light Kit
45-390 LIGHT KIT REF# PART# DESCRIPTION QUANTITY 10-732 LED Light 45-393 Wire Harness 45-389 Rear Light Bracket HB-716-14-125 Hex Bolt, - 14 x 1 HNTL-716-14 Lock Nut, - 14 1� Remove the nosecone from the machine� 2� Drill a Ø5/16" hole, centered and 3" down from the top of the nosecone� Drill another Ø5/16" hole 3/4" further down�...
Page 59 ACCESSORIES Front Accessories ��A 13-765 Single Bank Valve ��2 45-005 40" Aluminum Hydraulic Sand Plow ��4 45-009 40" Aluminum Manual Sand Plow ��8 45-019 60" Aluminum Manual Plow ��10 45-179 40" Adjustable Angle Plow ��12 45-180 60" Adjustable Angle Plow ��14 Center Attachments ��...
Page 60 13-765 SINGLE BANK HYDRAULIC VALVE DRAWING...
Page 61 13-765 SINGLE BANK HYDRAULIC VALVE PARTS LIST REF # PART # DESCRIPTION QUANTITY Actuator Housing Assembly 13-731-02 Valve Plug 3*† 78-415-03 O-Ring Seal 4*† 78-415-05 Spacer 78-415-04 Flanged Washer HDM10 13-731-03 Spool 78-415-11 Positioner 78-415-08 Plug 78-415-09 Lever Group HDS11 78-415-10 Metric Socket Screw, M5 x �8 x 45 13-731-04...
Page 62 45-005 HYDRAULIC 40" SAND PLOW DRAWING HYDRAULIC VALVE PLUMBING DRAWING...
Page 63 45-005 HYDRAULIC SAND PLOW PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-126 Ram Mount HCP-58-150 Clevis Pin, HHP-18 Bridge Pin, 13-406 Hydraulic Cylinder 18-168 45° Elbow 45-092 Aluminum Sand Plow Blade 45-321 Steel Sand Plow Blade 18-154 Rod End HNJ-58-18 Jam Nut, - 18 HB-38-16-100 Hex Bolt,...
Page 64 45-005 HYDRAULIC SAND PLOW DRAWING HYDRAULIC VALVE PLUMBING DRAWING...
Page 65: Single Bank Valve
45-005 HYDRAULIC SAND PLOW INSTRUCTIONS 6. Thread four, 45° elbow fittings (Ref# 18) into the single bank valve (Ref# 22), one each in the A port, B port, IN port and OUT port� Reference Single Bank Hydraulic Valve Drawing for a detailed view of the valve� 7�...
Page 66 45-009 ALUMINUM 40" SAND PLOW DRAWING...
Page 67 45-009 ALUMINUM 40" SAND PLOW PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-106 Lift Assembly 18-221 Flange Bushing HCP-12-150 Clevis Pin, HHP-18 Bridge Pin, 45-101 Left Pusher Bar HB-38-16-250 Hex Bolt, - 16 x 2 HW-38 Flat Washer, HNTL-38-16 Nylon Lock Nut, - 16 27-073 Lift Rod...
Page 68 45-019 ALUMINUM 60" SAND PLOW DRAWING A-10...
Page 69 45-019 ALUMINUM 60" SAND PLOW PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-106 Lift Assembly 18-221 Flange Bushing HCP-12-150 Clevis Pin, HHP-18 Bridge Pin, 45-101 Left Pusher Bar HB-38-16-250 Hex Bolt, - 16 x 2 HW-38 Flat Washer, HNTL-38-16 Nylon Lock Nut, - 16 27-073 Lift Rod...
Page 70 45-179 40" ANGLE PLOW A-12...
Page 71 40" ANGLE PLOW PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-12-13-200 Hex Bolt, - 13 x 2 HNTL-12-13 Nylon Lock Nut, - 13 HMB-12-14 Machine Bushing, x 14GA 80-006 Rod End HNJ-12-20 Jam Nut, - 20 27-073 Lift Rod HB-38-16-125 Hex Bolt, - 16 x 1 HNFL-38-16 Flange Whiz-Loc Nut,...
Page 72 45-180 60" ANGLE PLOW A-14...
Page 73 60" ANGLE PLOW PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-12-13-200 Bolt, - 13 x 2 HMB-12-14 Machine Bushing, x 14GA 80-006 Rod End HNJ-12-20 Jam Nut, - 20 27-073 Lift Rod HB-38-16-250 Hex Bolt, - 16 x 2 HW-38 Flat Washer, HNTL-38-16 Nylon Lock Nut, - 16...
Page 74: 45-014 Weed Cultivator
45-014 WEED CULTIVATOR REF# PART # DESCRIPTION QUANTITY HHP-18 Bridge Pin, HCP-12-200 Clevis Pin, 45-185 Center Bar Lift HB-38-16-125 Hex Bolt, - 16 x 1 13-096 Blade Assembly HNFL-38-16 Flange Whiz-Loc Nut, - 16 HCP-58-250 Clevis Pin, INSTALLATION INSTRUCTIONS 1� Blade assemblies (Ref 5) should be bolted to the center lift bar (Ref 3)� Use the - 16 x 1 bolt (Ref 4) and Flange Whiz-Loc nut (Ref 6)�...
Page 75: Sand Cultivator
45-006 SAND CULTIVATOR DRAWING REF# PART# DESCRIPTION HHP-18 Bridge Pin, HCP-12-200 Clevis Pin, 45-184 Center Lift Bar HNTL-38-16 Lock Nut, - 16 42-038 Tine Segment HB-38-16-100 Hex Bolt, - 16 x 1 HCP-58-250 Clevis Pin, INSTALLATION INSTRUCTIONS 1� Tine segments (Ref 5) should be bolted to the center lift bar (Ref 3)� Use the - 16 x 1 bolt (Ref 6) and lock nut (Ref 4)�...
Page 76 45-008 SAND CULTIVATOR WITH SPRING TINES REF# PART# DESCRIPTION QUANTITY HHP-18 Bridge Pin, HCP-12-200 Clevis Pin, ½ x 2 45-185 Center Lift Bar HNTL-516-18 Nylon Lock Nut, - 18 42-177 Spring Holder 42-122 Rake Spring HB-516-18-100 Hex Bolt, - 18 x 1 HCP-58-250 Clevis Pin, x 2½...
Page 77: 45-012 Construction Leveling Blade
45-012 CONSTRUCTION LEVELING BLADE REF# PART# DESCRIPTION QUANTITY HHP-18 Bridge Pin, HCP-12-200 Clevis Pin, 45-116 Center Lift Bar HNTL-38-16 Nylon Lock Nut, - 16 42-097 Leveling Blade HCP-58-250 Clevis Pin, HB-38-16-100 Hex Bolt, - 16 x 1 INSTALLATION INSTRUCTIONS 1. Bolt leveling blade (Ref 5) to center lift bar (Ref 3) using five - 16 x 1 bolts (Ref 7) and five - 16 lock nuts (Ref 4) as shown on drawing�...
Page 78 45-013 FIELD SCARIFIER WITH TINES DRAWING B-20...
Page 79 45-013 FIELD SCARIFIER WITH TINES PARTS LIST REF# PART# DESCRIPTION QUANTITY HHP-18 Bridge Pin, HCP-12-200 Clevis Pin, ½ x 2 42-205 Left Castor Wheel Bracket 10-025 Flange Bushing (Part of 42-288) HG-14-28-180 Grease Fitting, - 28 x 180° (Part of 42-288) HNTL-516-18 Nylon Lock Nut, - 18...
Page 80: Infield Scarifier (Vertical Blades)
45-007 INFIELD SCARIFIER WITH VERTICAL BLADES DRAWING B-22...
Page 81 45-007 INFIELD SCARIFIER WITH VERTICAL BLADES PARTS LIST REF# PART# DESCRIPTION QUANTITY HHP-18 Bridge Pin, HCP-12-200 Clevis Pin, 42-205 Left Castor Wheel Bracket 10-025 Flange Bushing (Part of 42-205) HG-14-28-180 Grease Fitting, - 28 x 180° (Part of 42-205) HB-38-16-100 Hex Bolt, - 16 x 1 HW-38...
Page 82 45-360 INFIELD SCARIFIER WITH LONG VERTICAL BLADES DRAWING B-24...
Page 83 45-360 INFIELD SCARIFIER WITH LONG VERTICAL BLADES PARTS LIST REF# PART# DESCRIPTION QUANTITY HHP-18 Bridge Pin, HCP-12-200 Clevis Pin, 42-288 Left Castor Wheel Bracket 10-025 Flange Bushing (Part of 42-205) HG-14-28-180 Grease Fitting, - 28 x 180° (Part of 42-205) HB-38-16-100 Hex Bolt, - 16 x 1...
Page 84 45-011 INFIELD SCARIFIER WITH CHISEL BLADES DRAWING B-26...
Page 85 45-011 INFIELD SCARIFIER WITH CHISEL BLADES PARTS LIST REF# PART# DESCRIPTION QUANTITY HHP-18 Bridge Pin, HCP-12-200 Clevis Pin, 42-205 Left Castor Wheel Bracket 10-025 Flange Bushing (Part of 42-205) HG-14-28-180 Grease Fitting, - 28 x 180° (Part of 42-205) HB-38-16-100 Hex Bolt, - 16 x 1 HW-38...
Page 86 45-173 SCARIFIER WITH CHISEL BLADES B-28...
Page 87: Infield Scarifier (Chisel Blades)
45-173 INFIELD SCARIFIER WITH CHISEL BLADES REF# PART# DESCRIPTION QUANTITY 13-114 Digger Blades HNTL-38-16 Lock Nut - 16 HW-38 Washer HB-38-16-125 Bolt - 16 x 1 45-116 Center Lift Bar HHP-18 Bridge Pin HCP-58-250 Clevis Pin HCP-12-200 Clevis Pin INSTALLATION INSTRUCTIONS 1�...
Page 88 45-195 GRADER BLADE DRAWING 45-195 GRADER BLADE CARRIER DRAWINGS Without Roll Bar With Roll Bar B-30...
Page 89: Grader Blade Kit
45-195 GRADER BLADE PARTS LIST REF# PART# DESCRIPTION 42-207 Grader Blade HHP-18 Bridge Pin, HB-38-16-125 Hex Bolt, - 16 x 1 HW-38 Flat Washer, 45-190 Blade Mount HB-716-14-150 Hex Bolt, - 14 x 1 HNTL-716-14 Nylon Lock Nut, - 14 HW-716 Flat Washer, 45-191...
Page 90: Adjustable Disc Edger
45-175 ADJUSTABLE DISC EDGER DRAWING B-32...
Page 91 45-175 ADJUSTABLE DISC EDGER PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-116 Center Lift HHP-18 Bridge Pin, HCP-58-250 Clevis Pin, HB-38-16-125 Hex Bolt, - 16 x 1 HW-38 Flat Washer, HNTL-38-16 Nylon Lock Nut, HB-38-16-150 Hex Bolt, - 16 x 1 HW-38 Flat Washer, HNTL-38-16...
Page 92 45-177 NAIL SCARIFIER WITH CASTOR WHEELS DRAWING B-34...
Page 93: Nail Scarifier
45-177 NAIL SCARIFIER WITH CASTOR WHEELS PARTS LIST REF# PART# DESCRIPTION QUANTITY HCP-12-200 Clevis Pin, ½ x 2 HHP-18 Bridge Pin, 45-171 Nail Scarifier Frame 10-025 Flange Bushing (Part of 43-171) HG-14-28-180 Grease Fitting, - 28 x 180° (Part of 43-171) HMB-34-14 Machine Bushing, ¾...
Page 94 42-391Q 72"(183CM) P TOURNAMENT RAKE DRAWING rush C-36...
Page 95 42-391Q 72"(183CM) P TOURNAMENT RAKE PARTS LIST rush REF# PART# DESCRIPTION QUANTITY 42-489 Tip Guard 42-397 Outside Brush Arm, LH HSTP-516-18-100 Phillip Truss Head Screw, - 18 x 1 HNFL-516-18 Flange Whiz-Loc Nut, - 18 11-055 Compression Spring HB-38-16-275 Hex Bolt, - 16 x 21¾...
Page 96 42-391Q 72"(183CM) P TOURNAMENT RAKE DRAWING rush Fig. 1 Fig. 2 Fig. 3 C-38...
Page 97 TOURNAMENT rAKE ASSEMBLY INSTRUCTIONS rush Your P TOURNAMENT RAKE comes mostly assembled� rush 1� Before assembly please note the two Brush/Finish Blade Assemblies (Refs A & C in Fig�1) that are mounted on the outside (RH & LH) have flat washers that are between the Brush Arms (Refs 2 & 21) and the Brush Arm Mount (Ref 6)�...
Page 98 42-392Q 84"(213CM) P TOURNAMENT RAKE DRAWING rush C-40...
Page 99 42-392Q 84"(213CM) P TOURNAMENT RAKE PARTS LIST rush REF# PART# DESCRIPTION QUANTITY 42-489 Tip Guard 42-397 Outside Brush Arm, LH HSTP-516-18-100 Phillip Truss Head Screw, - 18 x 1 HNFL-516-18 Flange Whiz-Loc Nut, - 18 11-055 Compression Spring HB-38-16-250 Hex Bolt, - 16 x 2 HW-38 Flat Washer,...
Page 100 42-392Q 84"(213CM) P TOURNAMENT RAKE DRAWING rush Fig. 1 Fig. 2 Fig. 3 C-42...
Page 101 TOURNAMENT rAKE ASSEMBLY INSTRUCTIONS rush Your P TOURNAMENT RAKE comes mostly assembled� rush 1� Before assembly please note the two Brush/Finish Blade Assemblies (Refs A & C in Fig�1) that are mounted on the outside (RH & LH) have flat washers that are between the Brush Arms (Refs 2 & 21) and the Brush Arm Mount (Ref 6)�...
Page 102 42-130Q 84" (213CM) MILD STEEL TOURNAMENT RAKE DRAWING C-44...
Page 103 42-130Q 84" (213CM) MILD STEEL TOURNAMENT RAKE PARTS LIST QUANTITY REF# PART# DESCRIPTION HSTP-516-18-100 Phillips Machine Screw, - 18 x 1 HNFL-516-18 Flange Whiz-Loc Nut, - 18 42-135 Finishing Blades HSTP-516-18-075 Phillips Machine Screw, - 18 x HNFL-516-18 Flange Whiz-Loc Nut, - 18 42-111 Left Outside Mount...
Page 104 42-130Q 84" (213CM) MILD STEEL TOURNAMENT RAKE DRAWING C-46...
Page 105 RAKE ASSEMBLY INSTRUCTIONS 1� Bolt rake spring (Ref 18) to rake frames (Ref 5) using hardware (Ref 14)� Leave the two outside holes on right, left, and center rake open� 2� Attach rubber bumper (Ref 21) using cap nut and washer (Ref 8)� Attach rubber grommet (Ref 10)to inside mounts (Ref 11 &...
Page 106 42-132Q 72"(183CM) MILD STEEL TOURNAMENT RAKE DRAWING C-48...
Page 107 42-132Q 72"(183CM) MILD STEEL TOURNAMENT RAKE PARTS LIST REF# PART# DESCRIPTION QUANTITY HSTP-516-18-100 Phillips Machine Screw, - 18 x 1 HNFL-516-18 Flange Whiz-Loc Nut, - 18 42-170 Finishing Blades HSTP-516-18-075 Phillips Machine Screw, - 18 x HNFL-516-18 Flange Whiz-Loc Nut, - 18 42-111 Left Outside Mount...
Page 108 42-132Q 72"(183CM) MILD STEEL TOURNAMENT RAKE DRAWING C-50...
Page 109 RAKE ASSEMBLY INSTRUCTIONS 1� Bolt rake spring (Ref 18) to rake frames (Ref 5) using hardware (Ref 14)� Leave the two outside holes 1� Bolt rake spring (Ref 18) to rake frames (Ref 5) using hardware (Ref 14)� Leave the two outside holes on right, left, and center rake open�...
Page 110 13-758 MAX FLEX SAND RAKE C-52...
Page 111 13-758 MAX FLEX SAND RAKE REF# PART# DESCRIPTION QUANTITY HB-58-11-400 Hex Bolt, - 11 x 4 HMB-58-14 Machine Bushing, x 14GA HNCL-58-11 Center Lock Nut, - 11 43-145 Draw bar HCP-12-150 Clevis Pin, HP-18-100 Cotter Pin, 76-275 Spacer 13-762 Right Rake 13-759 Grooming Blade HB-516-18-075...
Page 112 45-503 84" RAKE ASSEMBLY DRAWING C-54...
Page 113 45-503 84" RAKE ASSEMBLY PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-58-11-400 Hex Bolt, - 11 x 4 HMB-58-14 Machine Bushing, x 14GA HNCL-58-11 Center Lock Nut, - 11 45-588 Draw bar HCP-12-150 Clevis Pin, HP-18-100 Cotter Pin, 76-275 Spacer 45-590 Right Rake Frame 45-586 Grooming Blade...
Page 114 45-511 RUBBER FLEX RAKE ASSEMBLY DRAWING C-56...
Page 115 45-511 RUBBER FLEX RAKE ASSEMBLY PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-653 LH Wing 45-657 Curved Cover Strap HMB-58-14 Machine Bushing, x 14GA HRP-14-100 Roll Pin, HCP-12-150 Clevis Pin, HMB-12-14 Machine Bushing, x 14GA HP-18-100 Cotter Pin, 45-649 Draw bar 45-654 Center Rake 45-658...
Page 116 13-740 SAND RAKE BRUSH KIT DRAWING For use with 42-130 C-58...
Page 117 13-740 SAND RAKE BRUSH KIT PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-738 Brush, 89 x 11 13-737 Brush Channel 13-739 Brush Track HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Whiz-Lock Nut, - 20 13-681 Mounting Brackets HB-14-20-150 Hex Bolt, - 20 x 1 HNFL-14-20 Flange Whiz-Lock Nut,...
Page 118 13-684 SAND RAKE BRUSH KIT DRAWING For use with 13-438 HOLE LOCATION C-60...
Page 119 13-684 SAND RAKE BRUSH KIT PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-683 Brush Track 13-682 Brush 77 x 11 13-688 Brush Channel HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Whiz-Lock Nut, - 20 13-681 Mounting Brackets HB-14-20-150 Hex Bolt, - 20 x 1 HNFL-14-20 Flange Whiz-Lock Nut,...
Page 120: 13-298Q Fan Rake
13-298Q FAN RAKE ATTACHMENT DRAWING 13-319-K FAN RAKE KIT DRAWING C-62...
Page 121: Fan Rake Kit
13-298Q FAN RAKE ATTACHMENT PARTS LIST REF# PART# DESCRIPTION QUANTITY 43-153 Frame HB-14-20-200 Hex Bolt, - 20 x 2 13-310 Rake HNCL-14-20 Center Lock Nut, - 20 INSTALLATION INSTRUCTIONS 1. Assemble the five rakes (Ref 3) to the frame using the bolt and center lock nuts (Ref 2 and 4). Slide the fan rake assembly under the rear of the trap rake to the hitch�...
Page 122 26-007Q PROFESSIONAL INFIELD FINISHER DRAWING C-64...
Page 123 26-007Q PROFESSIONAL INFIELD FINISHER PARTS LIST REF# PART# DESCRIPTION QUANTITY 26-045 Leveling Screen HNCL-58-11 Center Lock Nut - 11 43-145 Draw bar HB-58-11-300 Bolt - 11 x 3 INSTALLATION INSTRUCTIONS The Professional Field Finisher is used for smoothing and leveling fields to professional standards. 1�...
Page 124 43-002Q FLEX ACTION FIELD FINISHER BRUSH DRAWING with C-66...
Page 125 43-002Q FLEX ACTION FIELD FINISHER BRUSH PARTS LIST with REF# PART# DESCRIPTION QUANTITY 11-040 Spacer, " HW-58 Flat Washer, 26-049 Mounting Bar HP-18-100 Cotter Pin, 26-048 Flail Bar Strap HB-38-16-100 Hex Bolt, -16 x 1 HNCL-38-16 Center Lock Nut, HHP-18 Bridge Pin, 43-146 Frame...
Page 126 43-002 Q FLEX ACTION FIELD FINISHER BRUSH DRAWING with C-68...
Page 127 43-002Q FLEX ACTION FIELD FINISHER BRUSH INSTRUCTIONS with ASSEMBLY INSTRUCTIONS 1. Install flail bar strap (Ref 4) to center of mounting bar (Ref 3) with chain on top of flail bar strap and mounting bar bent away from you� Apply a light coat of lubricant to overall length of mounting bar� 2.
Page 128: 26-008Q Flex Action Field Finisher
26-008Q FLEX ACTION FIELD FINISHER DRAWING C-70...
Page 129 26-008Q FLEX ACTION FIELD FINISHER PARTS LIST REF# PART# DESCRIPTION QUANTITY 11-040 Spacer, " HW-58 Flat Washer, 26-049 Mounting Bar 26-048 Flail Bar Strap HB-38-16-100 Hex Bolt, - 16 x 1 HNCL-38-16 Center Lock Nut, - 16 HHP-18 Bridge Pin, 43-146 Frame 18-297...
Page 130: Finishing Brush
43-043 FINISHING BRUSH KIT DRAWING HOLE LOCATION C-72...
Page 131 43-043 FINISHING BRUSH KIT PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-682 Brush, 77 x 11 13-683 Brush Track HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Whiz-Lock Nut, - 20 13-688 Brush Channel 13-681 Mount Bracket HB-14-20-250 Hex Bolt, - 20 x 2 HNFL-14-20 Flange Whiz-Lock Nut, - 20...
Page 132 43-008 DRAG MAT DRAWING C-74...
Page 133 43-008 DRAG MAT PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-716-14-125 Hex Bolt, - 14 x 1 HW-716 Flat Washer, HNTL-716-14 Nylon Lock Nut, - 14 13-751 Right Carrier Mount 19-605 Drag Mat Chain HHP-18 Bridge Pin, 19-601 Steel Drag Mat 13-752 Left Carrier Mount INSTRUCTIONS...
Page 134 45-176 72" DRAG MAT + FINISHER BRUSH DRAWING C-76...
Page 135 45-176 72" DRAG MAT + FINISHER BRUSH PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-688 Brush Channel HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Whiz-Loc Nut, - 20 43-168 Brush Mount Arm HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Whiz-Loc Nut, - 20 13-683 Brush Track...
Page 136: Box Grader
45-010 BOX GRADER DRAWING C-78...
Page 137 45-010 BOX GRADER PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-141 Lift Assembly 34-215 Spacer 34-220 Right Pivot Bracket 33-086 Bushing HW-58 Flat Washer, HNTL-58-18 Nylon Lock Nut, - 18 HN-58-18 Hex Nut, - 18 13-276 Compression Spring 13-277 Spring Pad 34-217 Break Up Bar HB-12-13-200...
Page 138: 42-586Q Green Star Rbs Main Frame
42-586Q GREEN STAR RBS MAIN FRAME DRAWING C-80...
Page 139 42-586Q GREEN STAR RBS MAIN FRAME PARTS LIST REF# PART# DESCRIPTION QUANTITY 43-155 Hitch 42-539 Lynch Pin, 42-536 Spring 42-537 Spade Bolt HNTL-38-16 Nylon Lock Nut, - 16 42-576 Spring Tower HB-38-16-275 Hex Bolt, - 16 x 2 HNTL-38-16 Nylon Lock Nut, - 16 42-577 Frame...
Page 140: Green Star Rbs Roller
42-581 GREEN STAR RBS ROLLER SET (3) DRAWING C-82...
Page 141 42-581 GREEN STAR RBS ROLLER SET (3) PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-574 Fork 18-295 Oilite Bushing (part of 42-574) HB-38-16-150 Hex Bolt, - 16 x 1 HWL-38 Lock Washer, HW-38 Flat Washer, HN-38-16 Hex Nut, - 16 11-094 Pillow Block 42-584 Roller...
Page 142: Green Star Rbs Brush
42-585 GREEN STAR RBS BRUSH SET (3) DRAWING C-84...
Page 143 42-585 GREEN STAR RBS BRUSH SET (3) PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-539 Lynch Pin, (part of main frame) 18-295 Oilite Bushing (part of 42-579) HSPP-516-18-075 Phillip Head Screw, - 18 x 42-579 Brush Bracket 42-545 Brush Head 42-586Q Green Star RBS Main Frame ADJUSTMENTS AND OPERATION INSTRUCTIONS ADJUSTMENT...
Page 144: Green Star Rbs Spiker
42-582 GREEN STAR RBS SPIKER SET (3) DRAWING C-86...
Page 145 42-582 GREEN STAR RBS SPIKER SET (3) DRAWING REF# PART# DESCRIPTION QUANTITY 11-094 Pillow Block HNJ-114-12 Jam Nut, 1 - 12 42-583 Spiker Blade 8965-1�875 Spiker Blade Spacer (1�875") 42-554 Spiker Shaft 42-578 Spiker Cover 42-574 Fork 18-295 Oilite Bushing (part of 42-574) HB-516-18-075 Hex Bolt,...
Page 146 43-009 72" COCO MAT FINISHER DRAWING C-88...
Page 147: Coco Mat Finisher
72" COCO MAT FINISHER PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-688 Brush Channel HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Whiz-Loc Nut, - 20 43-168 Brush Mount Arm HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Whiz-Loc Nut, - 20 13-683 Brush Track 13-682...
Page 148: 43-170 Rahn Groomer
43-170 RAHN GROOMER REF# PART# DESCRIPTION QUANTITY GL650-1 Groomer Frame GL650-3 Pull Arms, Set (includes 2 arms) HP8-09-01 Pull Arm Locking Pins, Set (included 2 pins) HP-8-10 Hitch Pin HP-8-02 6” Mounting Pin Set�(Included 2 pins) HP8-03 Mounting Pin, 3” x 1/2” HP-8-382 Spacer (Set of 2) C-90...
Page 149 43-170 RAHN GROOMER REF# PART# DESCRIPTION QUANTITY GL650-6 Broom Assembly, Complete GL650-6-2 Broom Channel with Arms GL650-6-1 Replacement Broom C-91...
Page 150 43-170 RAHN GROOMER REF# PART# DESCRIPTION QUANTITY GL650-4-10 Spring Tine Assembly, Complete GL650-4-10-1 Spring Tine Channel with Arms GL650-4-10-2 Rods, 1/2” x 60” GL650-4-15 Spring Tine Replacement Set (includes 38 pcs) GL650-4-10-3 End Cap HHCS 1/4 x 3/4 Lock Nut 1/4 GL650-4 Scarifier Assembly GL650-4-1-1...
Page 151 SMITHCO QUICK ATTACH MOUNTING INSTRUCTIONS 1� INSTALL RAHN CENTER LIFT ASSEMBLY INTO THE SMITHCO QUICK ATTACH MOUNTING SLOT UNTIL IT ENGAGES WITH THE SPRING ASSISTED STOP� MAKE SURE THE 3/4” RODS ARE BELOW THE QUICK ATTACH CROSS MEMBER� (PICTURE #1) 2�...
Page 152: Typhoon
TYPHOON DRAWING C-94...
Page 153 TYPHOON PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-34-10-800 Hex Bolt, - 10 x 8 HNTL-34-10 Nylon Lock Nut, 72-135 Castor Wheel Spacer 78-012 Tire and Wheel 18-223 Flange Bushing (part of 41-520) 41-520 Frame 29-584 Adjustment Spacer, " 42-539 Lynch Pin 29-585 Adjustment Spacer, 1"...
Page 154 TYPHOON WIRING WIRING PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-727 Switch Actuator, no light 15-728 Switch Body, On-Off-On 77-261 Circuit Breaker, 40 amp 8977 Circuit Breaker Boot U-1 300 Amp Battery (not supplied) 22-056 Cable 12-031 Battery Boot 22-065 Starter Cable 16-754 Actuator 41-524...
Page 155 INSTRUCTIONS READ ENGINE MANUAL PRIOR TO STARTING THIS MACHINE� Machine is shipped with NO OIL in engine� Fill Engine with oil as suggested in Engine Manual� 1� You must prime pump before starting the engine� To do so, insert garden hose in Discharge Tube and fill system to full.
Page 156 41-532 PUMP DRAWING C-98...
Page 157 41-532 PUMP REPLACEMENT PARTS LIST REF# PART# DESCRIPTION QUANTITY 41-532-07 NPT Outlet Flange 41-532-05 NPT Inlet Flange Adapter for Gas Engine 41-532-10 Plug Impeller & Drive Shaft for Gas Engine 41-532-11 Plug SS Jam Nut, Wear Plate 41-532-06 EPDM Outlet Gasket 41-532-04 Gasket Check Valve Assembly 41-532-02...
Page 158 C-100...
Page 159 30 days from discovery of the condition� If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave�...
Page 160 This warranty does not apply to normal “wear and tear” items� Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc� Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim�...

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