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Smithco Fairway Ultra 10 12-501-B Parts & Service Operators

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Parts & Service
Operators
Fairway Ultra 10
Remote Hydraulics Model 12-501-B
Self-Contained Hydraulics
Model 12-500-B
SN FWR-104
December 2016
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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Summary of Contents for Smithco Fairway Ultra 10 12-501-B

  • Page 1 Parts & Service Operators Fairway Ultra 10 Remote Hydraulics Model 12-501-B Self-Contained Hydraulics Model 12-500-B SN FWR-104 December 2016 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Introduction ..........1-10 Introduction ...................1-5 Introduction .................. 1 Safe Practices ................2 Specifications ................3 Setup ..................4-5 Service ...................5-7 Maintenance ................6-7 Storage ..................8 Diagrams ..................9-13 12-501 Wiring ................9 12-500 Wiring ............... 10-11 12-500 Hydraulics ..............12 12-501 Hydraulics ..............13 Parts ...................14-26 12-500 Main Drawing ..............

  • Page 3: Introduction

    All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. For product and accessory information, help finding a dealer, or to register your product please contact us at www.Smithco.com.

  • Page 4: Safe Practices

    16. Always drive at a safe towing speed relative to conditions and ensure that your speed is low enough for an emergency stop to be safe and secure. Smithco recommends a maximum speed of 8mph (12 kph). These machines are intended for professional maintenance on golf courses, sports turf, and any other area maintained turf and related trails, paths and lots.
  • Page 5 SAFETY WARNINGS Read and understand this manual and all safety signs before operating and maintaining. Review the safety instructions and precautions annually. TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THE SAFETY OF OTHERS.

  • Page 6: Specifications

    SPECIFICATIONS FOR FAIRWAY ULTRA 10 WEIGHTS AND DIMENSIONS Length 81.5" (2.07 m) Folded Width x 147" (3.73 m) Overall Length Width 120" (3.05 m) Effective Rolling Width 125" (3.18 m) Overall Width Extended x 144" (3.66 m) Overall Length Water Weight Capacity 100 Gallons (378,5 l) Rolling Weight 2220 lbs (1007 kg)

  • Page 7: Setup

    Always drive at a safe towing speed relative to conditions and ensure that your speed is low enough for an emergency stop to be safe and secure. Smithco recommends a maximum speed of 8mph (12 kph). IMPORTANT - Roller frame MUST be level in rolling position for proper operation.
  • Page 8 TOW VEHICLE CHARGING INSTRUCTIONS...

  • Page 9: Maintenance

    550 lb tongue weight. Always drive at a safe towing speed relative to conditions and ensure that your speed is low enough for an emergency stop to be safe and secure. Smithco recommends a maximum speed of 8mph (12 kph). DAILY CHECKLIST 1.

  • Page 10: Service

    MAINTENANCE WHEEL MOUNTING PROCEDURE 1. Set park brake on tow vehicle. Turn machine off and remove key. 2. Block one of the other wheels. 3. Loosen nuts slightly on wheel to be removed. 4. Lower unit fully to the ground until wheels lift off the ground. 5.
  • Page 11 BATTERY FOR 12-500 Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation.

  • Page 12: Storage

    STORAGE 1. Before storing clean machine thoroughly. 2. Check bolts and nuts, tighten as necessary. 3. Make all repairs that are needed and remove any debris. 4. Store in a clean and dry area. 5. Make sure rollers are on level ground. 6.

  • Page 13: 12-501 Wiring

    12-501 WIRING REF# PART# DESCRIPTION QUANTITY 12-558 KYB Elec/Hyd Actuator w/ Connectors 15-725 Mount Panel End 15-727 Rocker Switch, No Light 12-512 Main Wire Harness 12-501 Battery on Tow Vehicle 8975 30 AMP Breaker 8977 Red Breaker Boot...

  • Page 14: 12-500 Wiring

    12-500 WIRING...
  • Page 15 12-500 WIRING REF# PART# DESCRIPTION QUANTITY 12-558 KYB Elec/Hyd Actuator w/ Connectors 15-725 Mount Panel End 15-727 Rock Switch, No Light 15-728 Centering Switch, Momentary, On-Off-On 15-729 Mount Panel Middle 15-727 Rock Switch, No Light 15-728 Centering Switch, Momentary, On-Off-On 74-271 Power Connector 74-270...
  • Page 16 12-500 HYDRAULIC DIAGRAM REF# PART# DESCRIPTION QUANTITY 12-530 Motor Box 18-168 Straight Thread Elbow 74-229 Hose - 16" 74-230 Hose - 17" 12-546 Power Unit 12-517 Hose 12-518 Hose 18-464 Male Run Tee 12-514 Hydraulic Cylinder 12-515 Hose 12-516 Hose 12-519 Hydraulic Cylinder 42-040...
  • Page 17 12-501 HYDRAULIC DIAGRAM REF# PART# DESCRIPTION QUANTITY 42-040 Yoke End 12-519 Hydraulic Cylinder 18-168 Straight Thread Elbow 12-515 Hose 12-516 Hose 12-514 Hydraulic Cylinder 74-246 Hose (to remote hydraulics) 18-464 Male Run Tee 18-467 " Street Elbow...

  • Page 18: Parts

    12-500-A MAIN DRAWING REF# PART# DESCRIPTION QUANTITY 78-221 Tire and Wheel 78-221-01 Tire 78-221-02 Wheel Left Roller Assembly (see Drawing) 12-530 Motor Box 74-248 Motor Box Cover 12-513 100 Gallon Tank 12-540 Tank Strap 12-542 Jack Stand 18-297 Cap Plug 12-543 Lift Relay 42-040...

  • Page 19: Main Drawing

    12-501-A MAIN DRAWING REF# PART# DESCRIPTION QUANTITY 78-221 Tire and Wheel 78-221-01 Tire 78-221-02 Wheel Left Roller Assembly (see Drawing) 12-513 100 Gallon Tank 12-540 Tank Strap 12-542 Jack Stand 18-297 Cap Plug 12-543 Lift Relay 12-552 Adjustment Link 12-536 Drawbar 12-527 Switch Box...

  • Page 20: Power Box

    POWER BOX DRAWING (12-500 ONLY)
  • Page 21 POWER BOX DRAWING (12-500 ONLY) REF# PART# DESCRIPTION QUANTITY 12-524 Knock Out Clamp 15-725 Mount Panel End 15-727 Rock Switch, No Light 15-728 Centering Switch, Momentary, On-Off-On 15-729 Mount Panel Middle 15-727 Rock Switch, No Light 15-728 Centering Switch, Momentary, On-Off-On 12-526 Switch Backing Plate 12-527...
  • Page 22 DRAWBAR DRAWING...

  • Page 23: Drawbar

    DRAWBAR DRAWING REF# PART# DESCRIPTION QUANTITY 12-525 Main Frame 12-542 Jack Stand 18-297 Cap Plug HCP-34-300 Clevis Pin, HCP-100-325 Clevis Pin, 1 x 3 12-543 Lift Relay 12-552 Adjustment Link 13-652 Hose Clamp (12-501 ONLY) 12-536 Draw Bar HHP-.177 Bridge Pin, HCP-100-325 Clevis Pin, 1 x 3 HP-18-200...

  • Page 24: Left Roller

    LEFT ROLLER DRAWING...
  • Page 25 LEFT ROLLER DRAWING REF# PART# DESCRIPTION QUANTITY HB-58-11-200 Bolt, - 11 x 2 HB-516-18-100 Bolt, - 18 x 1 HW-516 Washer, HNTL-516-18 Lock Nut, - 18 18-153 Bushing (come with 12-531) 75-511 Pillow Block 12-550 LH Brush Mount 12-539 Roller Drum 12-533 LH Roller Frame HMB-114-14...

  • Page 26: Right Roller

    RIGHT ROLLER DRAWING...
  • Page 27 RIGHT ROLLER DRAWING REF# PART# DESCRIPTION QUANTITY HCP-58-250 Clevis Pin, 12-556 RH Wing Pad HB-38-16-125 Bolt, - 16 x 1 HNTL-38-16 Lock Nut, - 16 12-537 Wing Pivot Pin 12-607 RH Wing HB-58-11-300 Bolt, - 11 x 3 HNTL-58-11 Lock Nut, - 11 HNA-114-12 Axle Nut, 1...

  • Page 28: Rear Roller / Rear Axle

    REAR ROLLER/ REAR AXLE DRAWING...
  • Page 29 REAR ROLLER / REAR AXLE DRAWING REF# PART# DESCRIPTION QUANTITY 78-221 Tire and Wheel 78-221-01 Tire 78-221-02 Wheel 30-073 Hub Assembly with Bearing - 3500# 30-073-01 Seal 30-073-03 Stud 12-545 Leveling Shim 4 (as needed) HCP-100-325 Clevis Pin, 1 x 3 HP-18-200 Cotter Pin, HB-12-13-175...

  • Page 30: Tank Drawing

    TANK DRAWING REF# PART# DESCRIPTION QUANTITY 12-525 Main Frame 18-448 Ball Valve, 1" 16-851 Close Nipple, 1" 12-513 100 Gallon Tank 12-554 Decal, Fairway Ultra 10 HB-516-18-175 Bolt, - 18 x 1 HW-516 Washer, HWL-516 Lock Washer, HNTL-516-18 Lock Nut, - 18 12-540 Tank Strap...

  • Page 31: Hitch Options

    HITCH OPTIONS DRAWING REF# PART# DESCRIPTION QUANTITY 74-257 Hitch Pin HHP-18 Bridge Pin, 78-244 Clevis (comes on machine) 78-356 2" Ball Coupling 78-245 Ball Coupling HB-58-11-500 Bolt, - 11 x 5 (comes on machine) HNTL-58-11 Center Lock Nut, - 11 (comes on machine)
  • Page 32 12-502 SPIKER REEL SET DRAWING...

  • Page 33: Spiker Reel Set

    12-502 SPIKER REEL SET PARTS LIST REF# PART# DESCRIPTION QUANTITY 75-511 Pillow Block HB-58-11-200 Hex Bolt, - 11 x 2 HW-58 Flat Washer, HNTL-58-11 Nylon Lock Nut, - 11 12-560 Depth Wheel 12-559 Spiker Shaft 12-561 Spiker Half HB-516-18-075 Hex Bolt, - 18 x HNFL-516-18 Flange Lock Nut,...
  • Page 34 12-503 FOAM MARKER FOR FAIRWAY ULTRA 10 DRAWING FOAM MARKER WIRING DRAWING...
  • Page 35 12-503 FOAM MARKER FOR FAIRWAY ULTRA 10 PARTS LIST REF# PART# DESCRIPTION QUANTITY HBFL-516-18-075 Flange Bolt, -18 x HNFL-516-18 Flange Lock Nut, - 18 15-689 Foamer Bottom Brace HBFL-516-18-075 Flange Bolt, -18 x HN-14-20-075 Hex Bolt, -20 x HBFL-14-20 Flange Lock Nut, 15-755 Mount Plate 14-291-04...
  • Page 36 12-503 FOAM MARKER FOR FAIRWAY ULTRA 10 DRAWING...
  • Page 37 INSTALLATION INSTRUCTIONS Safety: Before working on machine stop engine, set park brake, remove key from ignition and block wheels. Disconnect negative (-) battery terminal. 1. Mount the switch box to the panel to the right of the operator's seat. Remove the drill screw on the right hand rear side and mount the Switch Box (Ref.
  • Page 38 14-291 FOAMER REPLACEMENT PARTS...
  • Page 39 14-291 FOAMER REPLACEMENT PARTS REF# PART# DESCRIPTION QUANTITY 14-291-01 Black Cover 14-291-08 White Fly Nut 14-291-09 Blue Fly Nut 14-284-10 Tubing Connector 14-291-17 M6 Tubing Connector 14-536 Compressor Complete 14-291-11 Diaphragm Replacement Kit 15-505-08 Brush Retainer 15-505-06 Brush 15-505-07 12V Electric Motor 15-511-02 Foam Sponge 14-284-02...
  • Page 40 15-505 MOTOR SUB ASSEMBLY DRAWING REF# PART# DESCRIPTION QUANTITY 1† Bolt Head 15-505-01 Exhaust Manifold Gasket Exhaust Manifold 5† Manifold Screw 6† 15-505-03 Diaphragm 7† Piston Brush Retainer 15-505-06 Brush 15-505-07 12 Volt Electric Motor 15-505-05 Stainless Steel Bearing Block Cover Cover Screw Exhaust Reed Valve...
  • Page 41 NOTES...
  • Page 42 2006/42/EC Annex II 1A: 10 2006/42/EC Annex II 1A: 2 Dawn Bryngelson John Moore Technical Documentation Advisor Sales, Director, Owner Smithco West Inc. Moore Turf Care 200 West Poplar Avenue Thieplatz 4 Cameron, WI 54822 USA 49583 Lienen Germany 15-Mar-18 23-Sep-19 Document ref.

  • Page 43: Decal List

    Decal, Control Box Top B 12-522 Decal, Control Box Bottom C 12-554 Decal, Fairway Ultra 10 D 25-277 Decal, Battery Warning E 25-286 Decal, Pinch Points F 25-357 Decal, Smithco G 34-147 Decal, Smithco Star H 25-355 Decal, Tire Pressure, 18psi...
  • Page 44 QUICK REFERENCE Battery (not supplied) Automotive type 24F-12 Volt Hydraulic Fluid 1.50 Gal (5.68 liter) MileMaster 303 Tractor HYD Fluid or equivilent 12-519-P Hydraulic Cylinder 15-519-01P Sea lKit 15-514-P Hydraulic Cylinder 15-514-01P Seal Kit...
  • Page 45 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
  • Page 46 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.

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