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Summary of Contents for Smithco Sand Star I-II-IV-V
- Page 1 Operator’s Sand Star I-II-IV-V Model 45-001C 2WD Chain Steering Model 45-002C 3WD Chain Steering Model 45-204C 3WD Series Parallel Model 45-205 3WD Diesel Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
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Page 2: Table Of Contents
CONTENTS roductin 1-11 Introduction ............1-11 Introduction ..................1 Symbols .....................2 Safety ....................3 Warning Decal Location ..............4 Safe Practices ...................5 Specifications ................6-7 Setup ....................8 Controls & Instruments ..............9-11 Service ............11-18 Operation ..................11-12 Daily Checklist .................13 Service Charts ................14-16 How To Rake A Sand Trap ..............17 Quick Hitch ..................17 Battery .....................18 Reference ............ -
Page 3: Contents Roductin
All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. Serial number tag is located on left rear ROPs mount post. Refer to engine manual for placement of engine serial number. -
Page 4: Symbols
Ground Speed Oil Level Park Brake Park Brake Slow Fast Lift Arm Release No Riders Hydraulic Fluid Hot Surface Moving Parts Pinch Point Penetration 20° MAX Rollover Warning Headlamp Blower Seat Belt Danger Danger Caution PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 5: Safety
It may also be used to alert against unsafe practices. IMPORTANT: Blue. Indicates procedures which should be followed to avoid damage to the machine. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 6: Warning Decal Location
Decal, Warning Pinch Points 25-277 Decal, Warning Battery 25-298 Decal, Warning Hot 16-088 Decal, Warning Moving Parts/Hot - DIESEL (Belt Guard) 25-337 Decal, Speed Boss - Hang Tag 25-352 Decal, Bypass Valve - Hang Tag on pump PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 7: Safe Practices
19. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 20. Use parts and materials supplied by Smithco only. Do not modify any function or part. These machines are intended for professional maintenance on golf courses, sports turf, and any other area maintained turf and related trails, paths and lots. -
Page 8: Specifications
7.5" (19 cm) FLUID CAPACITY Crankcase Oil See Engine Manual Fuel 20 quarts (18.93 liters) Hydraulic Fluid 20 quarts (18.93 liters) Grade of Hydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 9 WHEELS & TIRE Three: 22 X 11 - 10.0 Knobby Tires 5 psi (.34 bar) Optional: 23-10.50 x 12 Turf Tires 5 psi (.34 bar) Smithco # 48-265 Front tire fluid filled to 80 lbs. Total 45.5 pints of windshield washer fluid...
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Page 10: Setup
SETUP The Bunker Rakes arrive from Smithco with some assembly required before service. 1. Set park brake. Push the brake down past center and the park brake is engaged. 2. Rear wheel mounting. Block front tire. Jack up rear of machine being careful not to damage underside of machine. - Page 11 Seat adjustment lever is located under front of seat on left side. It allows seat adjustment forward or backward for operator's comfort. The seat also has the start safety switch in it. To start the Sand Star the operator must be sitting on the seat. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 12 Seat adjustment lever is located under front of seat on left side. It allows seat adjustment forward or backward for operator's comfort. The seat also has the start safety switch in it. To start the Sand Star the operator must be sitting on the seat. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 13: Controls & Instruments
Always stop the engine before reengaging the drive belt. The sudden application of power to the hydrostatic may cause serious damage the pump, the engine or both. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 14 Check oil level more frequently if using these types of oils. SAE 30 oil, if used below 40° F (4° C), will result in hard starting and possible engine bore damage due to inadequate lubrication. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 15: Daily Checklist
8. Inspect steering, throttle and shift linkages for good hookups and clear travel. 9. Check anti-vibration mounts on engine frame. 10. Check controls for smooth, proper working operation. Lubricate as needed. 11. Remove debris from engine compartment 12. Check cyclonic air cleaner. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 16: Service Charts
Change hydraulic oil and filter. Clean oil cooler fins.1 Clean air cooling system.1 Change radiator coolant. Check safety filter in remote air cleaner. 1 In dusty conditions or when airborne debris is present, clean more often. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 17 Change fuel filter. Change hydraulic oil and filter. Clean oil cooler fins.1 Clean air cooling system.1 Check safety filter in remote air cleaner. 1 In dusty conditions or when airborne debris is present, clean more often. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 18 Check the Instrumentation Inspect electrical system for frayed wires Check park brake adjustment Change oil filter. Change oil. Lubricate Machine Ensure all warning decals are intact. Areas of Concern Inspection Performed by: Item Date Information PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 19: How To Rake A Sand Trap
Run machine and test for operation of the rear attachment by raising and lowering the assembly and with the attachment down turn sharp corners in both directions to ensure rake is not contacting the tires. Spring Loaded Adjustment Screws Locking Mechanism PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 20: Battery
4. Connect other end of cable (D) to engine block on unit being started. To prevent damage to other electrical components on unit being Solenoid started, make certain that engine is at idle speed before disconnect- ing jumper cables. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 21 NOTES...
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Page 22: Reference
Widna tal-Operatur ▪ Dopuszczalny poziom hałasu dla operatora ▪ Nível sonoro nos ouvidos do operador ▪ Nivelul zgomotului la urechea operatorului ▪ Hladina hluku pôsobiaca na sluch operátora ▪ Raven hrupa pri ušesu upravljavca ▪ Nivel sonoro en el oído del operador ▪ Ljudnivå vid förarens öra PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 23 Hyväksyntänumero ▪ Numéro de certificat ▪ Bescheinigungsnummer ▪ Αριθμός Πιστοποιητικού ▪ Hitelesítési szám ▪ Numero del certificato ▪ 450012018-1 Sertifikāta numurs ▪ Sertifikato numeris ▪ Numru taċ-Ċertifikat ▪ Numer certyfikatu ▪ Número do Certificado ▪ Număr certificat ▪ Číslo osvedčenia ▪ Številka certifikata ▪ Número de certificado ▪ Certifikatsnummer PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 24: Declaration Of Conformity
▪ Maschinenbezeichnung ▪ Ονομασία μηχανήματος ▪ Gépnév ▪ Denominazione della macchina ▪ Iekārtas nosaukums ▪ Mašinos pavadinimas ▪ Smithco Sand Star II & III & IV Isem tal-Magna ▪ Nazwa urządzenia ▪ Nome da Máquina ▪ Numele echipamentului ▪ Názov stroja ▪ Naziv stroja ▪ Nombre de la máquina ▪... - Page 25 Hyväksyntänumero ▪ Numéro de certificat ▪ Bescheinigungsnummer ▪ Αριθμός Πιστοποιητικού ▪ Hitelesítési szám ▪ Numero del certificato ▪ 450002018-1 Sertifikāta numurs ▪ Sertifikato numeris ▪ Numru taċ-Ċertifikat ▪ Numer certyfikatu ▪ Número do Certificado ▪ Număr certificat ▪ Číslo osvedčenia ▪ Številka certifikata ▪ Número de certificado ▪ Certifikatsnummer PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 26 Widna tal-Operatur ▪ Dopuszczalny poziom hałasu dla operatora ▪ Nível sonoro nos ouvidos do operador ▪ Nivelul zgomotului la urechea operatorului ▪ Hladina hluku pôsobiaca na sluch operátora ▪ Raven hrupa pri ušesu upravljavca ▪ Nivel sonoro en el oído del operador ▪ Ljudnivå vid förarens öra PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 27 Hyväksyntänumero ▪ Numéro de certificat ▪ Bescheinigungsnummer ▪ Αριθμός Πιστοποιητικού ▪ Hitelesítési szám ▪ Numero del certificato ▪ 452052018-1 Sertifikāta numurs ▪ Sertifikato numeris ▪ Numru taċ-Ċertifikat ▪ Numer certyfikatu ▪ Número do Certificado ▪ Număr certificat ▪ Číslo osvedčenia ▪ Številka certifikata ▪ Número de certificado ▪ Certifikatsnummer PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 28: Quick Reference
Engine Oil Refer to Engine Manual Hydraulic Fluid SAE 10W-40 API Service SJ or higher Motor Oil OTHER PARTS Spark Plugs RC12YC (Gap 0.030 inch (0.76mm)) 48-265 Turf Tire and Wheel 77-210 Radiator Kubota# 16676-72062 PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 29 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
- Page 30 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.
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