Page 1 Parts & Service Sand Star Diesel Model 45-205 3WD-Hydraulic Steering sn: 5D101 January 2017 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
Page 2: Table Of Contents
CONTENTS Introduction �� 1-3 Introduction �� 1 Safe Practices �� 2 Specifications �� 3 Service �� 4-11 Maintenance �� 4-6 Service Chart �� 7 End User’s Service Chart �� 8 Adjustments ��9-11 Storage ��11 Diagrams �� 12-15 Wiring Diagram �� 12-13 Hydraulic Diagram ��...
Page 3: Introduction
All Smithco machines have a Serial Number and Model Number� Both numbers are needed when ordering parts� Refer to engine manual for placement of engine serial number� For product and accessory information, help finding a dealer, or to register your product please contact us at www�Smithco�com�...
Page 4: Safe Practices
19� Stop engine before making repairs/adjustments or checking/adding oil to the crankcase� 20� Use parts and materials supplied by Smithco only� Do not modify any function or part� These machines are intended for professional maintenance on golf courses, sports turf, and any other area maintained turf and related trails, paths and lots.
Page 5: Specifications
WHEELS & TIRE Three: 22 X 11 - 10�0 Knobby Tires 5 psi (�34 bar) Optional: 23-10�50 x 12 Turf Tires 5 psi (�34 bar) Smithco # 48-265 Front tire fluid filled to 80 lbs. Total 45.5 pints of windshield washer fluid...
Page 6: Maintenance
MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition� Use all procedures and parts prescribed by the manufacturer's� Read the engine manual� LUBRICATION Use No� 2 General purpose Lithium Base Grease and lubricate every 100 hours� The Diesel Sand Star has six grease fittings.
Page 7 MAINTENANCE TIRE PRESSURE Caution must be used when inflating a low tire to recommended pressure. Over inflating can cause tires to explode. Tires should be 5 psi (0.34 bar). Improper inflation will reduce tire life considerably. ENGINE For Kubota Diesel engine use oil classified “For Service CC, CD or CE” API oil. Use no special additives with recommended oils�...
Page 8 MAINTENANCE WHEEL MOUNTING PROCEDURE 1� Turn machine off and remove key� 2� Block one of the other wheels� 3� Loosen nuts slightly on wheel to be removed� 4� Jack up machine being careful not to damage underside of machine� 5� Remove nuts� Remove wheel� 5�...
Page 9: Service Chart
SERVICE CHART Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition� Follow all procedures and ONLY use parts prescribed by the manufacturer� Read the engine manual before maintenance� The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement�...
Page 10: End User's Service Chart
END USER’S SERVICE CHART Duplicate this page for routine use. Maintenance Check Item For the week of: Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat Switch Check Steering Operation Check the fuel level Check the engine oil level. Clean the air filter Clean the engine cooling fins.
Page 11: Adjustments
ADJUSTMENTS RAKE LIFT CYLINDER Completely lower Rake Lift� Remove the clevis pin (A)� Twist lift linkage (C) so clevis pin end of cylinder extension lines up with holes in attachment lift arm (B)� Replace clevis and cotter pins� Tighten Jam Nut (D)� Raise and lower Rake Lift to check for proper clearance�...
Page 12 ADJUSTMENTS WHEEL ‘CREEP’ ADJUSTMENT ‘Creep’ is when engine is running and hydrostatic transmis- sion is in neutral, but due to inadequate alignment, wheels still move� Do the following procedures to stop this motion� 1� Lift up and support machine so all wheels are off the ground and can turn freely�...
Page 13: Storage
ADJUSTMENTS SPEED BOSS Speed Boss allows the machine to operate at a proper speed while raking sand traps on golf cours- es� This speed boss has been factory set at an average speed of 3-4 m�p�h� (5-6�5 kph)� The Speed Boss will only limit the speed while the rake is low- ered into the operating position�...
Page 14 WIRING DRAWING Color Code Chart Blue Brown Yellow Green Orange Black Purple White...
Page 15 WIRING PARTS LIST REF # PART # DESCRIPTION QUANTITY 50-359 Warning Indicator Lights 12-017 Hour Meter 13-488 Ignition Switch 15-725 Mount Panel End 15-727 Rocker, No Light 15-782 Non-Lighted Switch 15-783 Switch Connector 15-814 2-contact Tower 45-357 Cavity Plug 14-292 Seat Switch 76-326 Battery Cable Red...
Page 16 HYDRAULIC DRAWING...
Page 17 HYDRAULIC PARTS LIST REF # PART # DESCRIPTION QUANTITY 10-554 Steering Cylinder 18-154 Rod End HNJ-58-18 Jam Nut 45-025 Hydraulic Hose, 29" 45-136 Hydraulic Hose, 24" 34-103 Orbitrol 45-024 Hydraulic Hose, 37�50" 45-027 Hydraulic Hose, 40" 10-554 Center Lift Cylinder 18-154 Rod End HNJ-58-18...
Page 18 MAIN FRAME DRAWING...
Page 19: Main Frame
MAIN PARTS LIST REF# PART# DESCRIPTION QUANTITY HNL-12-20 Lug Nuts, - 20 14-265 Axle Nut (part of wheel motor) 45-021 Knobby Tire and Wheel 45-021-01 Tire, 22 x 11 - 10 45-021-02 Wheel 42-833 Fuel Tank 45-228 Right Fender 8803-11 Black Trim, 11"...
Page 20: Seat Panel
SEAT PANEL DRAWING...
Page 21 SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 18-168 90° O-ring Elbow 18-169 Straight Adapter 32-020 13-729 2-Bank Valve 45-325 Lower Valve Bracket 45-324 Upper Valve Bracket HSTP-516-18-100 Phillips Machine Screw , - 18 - 1 45-358 Bent Handle, 15° 78-417 Straight Handle 45-086...
Page 22 FRONT FORK DRAWING...
Page 23: Front Fork
FRONT FORK PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-726 Center Cap 27-077 Decal, Smithco Round HNTL-58-11 Lock Nut, - 11 13-718 Steering Wheel ,13" 76-364 Tilt Steering Boot (comes with 76-362) 76-362 Tilt Steering Mechanism HB-516-18-100 Bolt, - 18 x 1...
Page 24 DASHBOARD DRAWING...
Page 25: Dashboard
DASHBOARD PARTS LIST REF# PART# DESCRIPTION QUANTITY HBSH-38 x 38 Shoulder Bolt UNC x HNSQ-516-18 Square Nut 15-725 Mount Panel End 15-730 Mount Panel Plug 45-213 Decal, Dash Panel HSTP-14-20-075 Phillips Machine Screw - 20 x HNFL-14-20 Flange Whiz Lock Nut, - 20 HSM-10-32-063 Machine Screw, #10 - 32 x...
Page 26: Foot Pedal Linkage
FOOT PEDAL LINKAGE DRAWING...
Page 27 FOOT PEDAL LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-516-18-300 Bolt, - 18 x 3 HNFL-516-18 Flange Whiz Lock Nut, - 18 HMB-58-14 Machine Bushing, x 10GA HP-18-100 Cotter Pin, 45-022 Molded Foot Pedal HBFL-516-18-075 Flange Whiz Bolt, - 18 x HNFL-516-18 Flange Whiz Lock Nut, - 18...
Page 28 FLOORBOARD DRAWING...
Page 29 FLOORBOARD PARTS LIST REF# PART# DESCRIPTION QUANTITY HSTP-14-20-100 Truss Head Pan Screw, -20 x 1 HNFL-14-20 Flange Whiz Lock Nut, - 20 45-132 Foot Rest Grip 45-047 Foot Rest Plate HSTP-516-18-075 Truss Head Pans Screw, - 18 x HNFL-516-18 Flange Whiz Lock Nut, - 18 45-064 LH Floor Mat...
Page 30 RIGHT FENDER DRAWING...
Page 31 RIGHT FENDER PARTS LIST REF# PART# DESCRIPTION QUANTITY 26-055 Shut-Off Valve 26-054 Bushing Insert 42-833 Fuel Tank (includes all * items) 42-814-05 Vent Check Valve 42-814-02 42-814-01 Tether HBFL-516-18-075 Flange Bolt, - 18 x HNFL-516-18 Flange Whiz Lock Nut, - 18 45-123 Rake Holder HB-516-18-200...
Page 32 LEFT FENDER DRAWING...
Page 33 LEFT FENDER PARTS LIST REF# PART# DESCRIPTION QUANTITY HSTP-516-18-100 Phillips Machine Screw , - 18 - 1 HNFL-516-18 Flange Whiz Lock Nut, - 18 45-227 Left Fender 13-747 Filler Breather 13-586-01 Cap Gasket 13-586-03 Neck HSM-8-32-050 Machine Screw, #8 - 32 x HWS-8 Star Washer, #8 13-586-02...
Page 34 ENGINE DRAWING...
Page 35 ENGINE PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-833 Fuel Tank 8800-12 " Fuel Hose x 12" 18-186 Hose Clamp 45-338 Fuel Filter mount 8940-46 " Fuel Hose x 46" 18-186 Hose Clamp 45-328 Throttle Adapter 21-161 Wire Block 43-228 Solenoid Rod HN-14-28 Nut, - 28...
Page 36: Cooler & Radiator & Engine
COOLER , RADIATOR & ENGINE DRAWING...
Page 37 COOLER, RADIATOR & ENGINE PARTS LIST REF # PART # DESCRIPTION QUANTITY HBM-6-1�0-12 Metric Bolt, #6 x 12 HW-6 Metric Washer, #6 HWL-6 Metric Lock Washer, #6 45-323 Oil Cooler Mount HB-14-20-075 Bolt, - 20 x HNFL-14-20 Flange Whiz Lock Nut, - 20 Overflow Tank 45-330...
Page 38 PUMP AND PULLEYS DRAWING...
Page 39 PUMP AND PULLEYS PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-14-20-075 Bolt, - 20 x 45-333 Belt Guard 45-345 Belt Guard Mount HB-38-16-275 Bolt, -16 x 2 HW-38 Flat Washer, 42-358 Idler Pulley 42-331 Pulley 42-246 Hub, " HB-14-20-125 Bolt - 20 x 1 HW-14 Lock Washer, HB-12-13-175...
Page 40: Rear Axle
REAR AXLE DRAWING Torque To 120 ft/lbs(156Nm)
Page 41 REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 14-265 Nut, 1-8 (part of wheel motor) HNL-12-20 Lug Nut, - 20 43-242 RH Brake Assembly w/ Wheel Motor HB-12-13-700 Bolt, -13 x 7 43-240 RH Brake Cable 45-107 LH Brake Cable 45-070 Cable Mount Spacer HCP-516-100...
Page 42: Rear Rake Lift
REAR RAKE LIFT DRAWING...
Page 43 REAR RAKE LIFT PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-019 Rubber Grip HCP-34-200 Clevis Pin, HHP-18 Bridge Pin, 42-040 Lift Linkage HB-12-13-125 Bolt, - 12 x 1 HW-12 Washer HNFL-12-13 Flange Whiz Lock Nut, - 12 HNJ-34-16 Jam Nut , - 16 43-150 Hydraulic Cylinder...
Page 44: Center Lift
CENTER LIFT DRAWING REF# PART # DESCRIPTION QUANTITY 18-168 90° Elbow HHP-18 Bridge Pin HCP-58-150 Clevis Pin 10-554 Hydraulic Cylinder 14-529 Seal Kit HNJ-58-18 Jam Nut - 18 18-154 Rod End HG-14-28-180 Grease Fitting - 28 x 180° 45-153 Center Ram Holder...
Page 45 13-729 2-BANK HYDRAULIC VALVE REF # PART # DESCRIPTION QUANTITY 78-415-01 Body (complete with spacer and check valve) 78-415-02 Spool HDM10 78-417 Straight Handle 45-358 Bent Handle 78-415-09 Lever Group HDS11 78-415-10 Metric Socket Screw M5 x �8 x 45 78-415-04 Flanged Washer HDM10 78-415-03...
Page 46 34-103 ORBITROL DRAWING...
Page 47: Orbitrol
34-103 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY 10-576-04 Dust Seal Housing O-Ring Seal Quad Seal 10-576-03 Thrust Bearing 10-576-02 Bearing Race Manual Steering Relief Valve O-ring Plug 10‡ Standard Torque Centering Springs Sleeve 15-301-06 Wear Plate 10-576-01 Drive 15-301-08 Drive Pin...
Page 48: Front Wheel Motor
76-238 FRONT WHEEL MOTOR DRAWING (14.5 CI)
Page 49 76-238 FRONT WHEEL MOTOR PARTS LIST (14.5 CI) REF# PART# DESCRIPTION QUANTITY Water & Dirt Seal 2† 13-615-05 Service Housing Assembly Inner Seal 4† 13-032-27 Thrust Bearing 5† 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 76-238-03 Drive Link Ring Seal 13-032-31 Manifold 13-032-32 Commulator Assembly (matched...
Page 50 REAR WHEEL MOTOR (7.5 C.I.) DRAWING...
Page 51 REAR WHEEL MOTOR (7.5 C.I.) PARTS LIST REF# PART# DESCRIPTION QUANTITY Water & Dirt Seal Service Housing Assembly (Includes Ref 4, 5, 17(2 req'd) and 20) Inner Seal 13-032-27 Thrust Bearing 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 13-615-03 Drive Link Ring Seal 13-032-31 Manifold...
Page 52 42-797 VARIABLE PUMP DRAWING...
Page 53 42-797 VARIABLE PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-117-01 End cap 14-263 Implement relief spring 42-003-16 Cylinder block kit Piston assembly Slipper retainer Cylinder block Swash Plate 14-114 Thrust plate Charge pump housing assembly 42-003-10 Ball bearing Shaft O-ring 14-217 Roller bearing Plug...
Page 54 Decal, Speed Boss Hang Tag 25-352 Decal, Bypass Valve (on pump) 25-354 Decal, Tire Pressure 5PSI 25-371 Decal, Diesel 25-372 Decal, 4" Smithco Star 25-370 Decal, 88 dBA 25-386 Decal, Lift & Lower 27-077 Decal, Smithco Round 30-117 Decal, Sulfur Fuel...
Page 55: Variable Pump
QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 23-031 Hydraulic Oil Filter 42-076-03 Air Filter Element Fender Mounted 42-834-03 Safety Filter Element Fender Mounted 77-213 Air Cleaner Element (steel canister) Kubota # 70000 -11221 77-214 Fuel Filter Assembly Kubota # 19204-43013 17-043 Fuel Filter Element Kubota# 15881-97011 17-255...
Page 56 45-004 ROPS DRAWING...
Page 57 45-004 ROPS PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-716-14-100 Bolt, - 14 x 1 HNTL-716-14 Lock Nut, - 14 HB-716-14-125 Bolt, - 14 x 1 45-082 Seat Belt Brace 76-198-03 Seat Belt 45-060 Roll Bar HB-716-14-150 Bolt, - 14 x 1 INSTALLATION INSTRUCTIONS The Following instructions apply to all Sand Star Machines�...
Page 58 45-016 LIGHT KIT DRAWING...
Page 59 45-016 LIGHT KIT PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-537 Square U-bolt 45-081 Light Bar 34-201 Light 45-004 Roll Bar Kit 43-505 Light Wire Harness INSTALLATION INSTRUCTIONS 45-004-K ROPs Kit is required for Light Kit on all Sand Star Machines� 1�...
Page 60 NOTES...
Page 61 ACCESSORIES Front Accessories ��A 13-731 Single Bank Valve ��2 45-206 40" Hydraulic Sand Plow ��4 45-009 40" Aluminum Manual Sand Plow ��8 45-019 60" Aluminum Manual Plow ��10 45-179 40" Adjustable Angle Plow ��12 45-180 60" Adjustable Angle Plow ��14 Center Attachments ��...
Page 62 13-731 SINGLE BANK HYDRAULIC VALVE DRAWING...
Page 63 13-731 SINGLE BANK HYDRAULIC VALVE PARTS LIST REF # PART # DESCRIPTION QUANTITY 13-731-01 Actuator Housing Assembly 13-731-02 Valve Plug 3*† 78-415-03 O-Ring Seal 4*† 78-415-05 Spacer 78-415-04 Flanged Washer HDM10 13-731-03 Spool 78-415-11 Positioner 78-415-08 Plug 78-415-09 Lever Group HDS11 78-415-10 Metric Socket Screw M5 x �8 x 45 13-731-04...
Page 64 45-206 HYDRAULIC 40" SAND PLOW DRAWING HYDRAULIC VALVE PLUMBING DRAWING...
Page 65 45-206 HYDRAULIC SAND PLOW PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-126 Ram Mount HCP-58-150 Clevis Pin, HHP-18 Bridge Pin, 13-406 Hydraulic Cylinder 18-168 45° Elbow 45-092 Aluminum Sand Plow Blade 45-321 Steel Sand Plow Blade 18-154 Rod End HNJ-58-18 Jam Nut, - 18 HB-38-16-100 Hex Bolt,...
Page 66 45-206 HYDRAULIC SAND PLOW DRAWING HYDRAULIC VALVE PLUMBING DRAWING...
Page 67: Single Bank Valve
45-206 HYDRAULIC SAND PLOW INSTRUCTIONS REMOVE FIBERGLASS FENDERS AND NOSE FOR EASIER ACCESS� HYDRAULIC VALVE ASSEMBLY 1� Check orientation of the valve control� Valve control should face outlet ports� If it doesn't, remove the two allen screws from control, rotate 180° and reinstall� 2�...
Page 68 45-009 ALUMINUM 40" SAND PLOW DRAWING...
Page 69 45-009 ALUMINUM 40" SAND PLOW PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-106 Lift Assembly 18-221 Flange Bushing HCP-12-150 Clevis Pin, x 11/2 HHP-18 Bridge Pin, 45-101 Left Pusher Bar HB-38-16-250 Hex Bolt, - 16 x 2 HW-38 Flat Washer, HNTL-38-16 Nylon Lock Nut, - 16 27-073...
Page 70 45-019 ALUMINUM 60" SAND PLOW DRAWING A-10...
Page 71 45-019 ALUMINUM 60" SAND PLOW PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-106 Lift Assembly HCP-12-150 Clevis Pin, HHP-18 Bridge Pin, 45-101 Left Pusher Bar HB-38-16-250 Hex Bolt, - 16 x 2 HW-38 Flat Washer, HNTL-38-16 Nylon Lock Nut, - 16 27-073 Lift Rod HB-12-13-200...
Page 72 45-179 40" ANGLE PLOW A-12...
Page 73 40" ANGLE PLOW PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-12-13-200 Hex Bolt, - 13 x 2 HMB-12-14 Machine Bushing, x 14GA 80-006 Rod End HNJ-12-20 Jam Nut, - 20 27-073 Lift Rod HB-38-16-250 Hex Bolt, - 16 x 2 HW-38 Flat Washer, HNTL-38-16 Nylon Lock Nut,...
Page 74 45-180 60" ANGLE PLOW A-14...
Page 75 60" ANGLE PLOW PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-12-13-200 Hex Bolt, - 13 x 2 HMB-12-14 Machine Bushing, x 14GA 80-006 Rod End HNJ-12-20 Jam Nut, - 20 27-073 Lift Rod HB-38-16-250 Hex Bolt, - 16 x 2 HW-38 Flat Washer, HNTL-38-16 Nylon Lock Nut,...
Page 76: 45-014 Weed Cultivator
45-014 WEED CULTIVATOR REF# PART # DESCRIPTION QUANTITY HHP-18 Bridge Pin, HCP-12-200 Clevis Pin, 45-185 Center Bar Lift HB-38-16-125 Hex Bolt, - 16 x 1 13-096 Blade Assembly HNFL-38-16 Flange Nut, - 16 HCP-58-250 Clevis Pin, INSTALLATION INSTRUCTIONS 1� Blade assemblies (Ref 5) should be Hex Bolted to the center lift bar (Ref 3)� Use the - 16 x 1 Bolt (Ref 4) and Flange Whiz-loc Nut (Ref 6)�...
Page 77: Sand Cultivator
45-006 SAND CULTIVATOR DRAWING REF# PART# DESCRIPTION HHP-18 Bridge Pin, HCP-12-200 Clevis Pin, 45-184 Center Lift Bar HNTL-38-16 Nylon Lock Nut, - 16 42-038 Tine Segment HB-38-16-100 Hex Bolt, - 16 x 1 HCP-58-250 Clevis Pin, INSTALLATION INSTRUCTIONS 1� Tine segments (Ref 5) should be Hex Bolted to the center lift bar (Ref 3)� Use the - 16 x 1 Hex Bolt (Ref 6) and Nylon Lock Nut (Ref 4)�...
Page 78 45-008 SAND CULTIVATOR WITH SPRING TINES DRAWING REF# PART# DESCRIPTION QUANTITY HHP-18 Bridge Pin, HCP-12-200 Clevis Pin, ½ x 2 45-185 Center Lift Bar HNTL-516-18 Nylon Lock Nut, - 18 42-177 Spring Holder 42-122 Rake Spring HB-516-18-100 Hex Bolt, - 18 x 1 HCP-58-250 Clevis Pin, x 2½...
Page 79: Construction Leveling Blade
45-012 CONSTRUCTION LEVELING BLADE DRAWING REF# PART# DESCRIPTION QUANTITY HHP-18 Bridge Pin, HCP-12-200 Clevis Pin, 45-116 Center Lift Bar HNTL-38-16 Nylon Lock Nut, - 16 42-097 Leveling Blade HCP-58-250 Clevis Pin, HB-38-16-100 Hex Bolt, - 16 x 1 INSTALLATION INSTRUCTIONS 1.
Page 80 45-013 FIELD SCARIFIER WITH TINES DRAWING B-20...
Page 81 45-013 FIELD SCARIFIER WITH TINES PARTS LIST REF# PART# DESCRIPTION QUANTITY HHP-18 Bridge Pin, HCP-12-200 Clevis Pin, ½ x 2 42-205 Left Castor Wheel Bracket 10-025 Flange Bushing (Part of 42-288) HG-14-28-180 Grease Fitting, - 28 x 180° (Part of 42-288) HNTL-516-18 Nylon Lock Nut, - 18...
Page 82: Infield Scarifier (Vertical Blades)
45-007 INFIELD SCARIFIER WITH VERTICAL BLADES DRAWING B-22...
Page 83 45-007 INFIELD SCARIFIER WITH VERTICAL BLADES PARTS LIST REF# PART# DESCRIPTION QUANTITY HHP-18 Bridge Pin, HCP-12-200 Clevis Pin, 42-205 Left Castor Wheel Bracket 10-025 Flange Bushing (Part of 42-205) HG-14-28-180 Grease Fitting, - 28 x 180° (Part of 42-205) HB-38-16-100 Hex Bolt, - 16 x 1 HW-38...
Page 84 45-360 INFIELD SCARIFIER WITH LONG VERTICAL BLADES DRAWING B-24...
Page 85 45-360 INFIELD SCARIFIER WITH LONG VERTICAL BLADES PARTS LIST REF# PART# DESCRIPTION QUANTITY HHP-18 Bridge Pin, HCP-12-200 Clevis Pin, 42-288 Left Castor Wheel Bracket 10-025 Flange Bushing (Part of 42-205) HG-14-28-180 Grease Fitting, - 28 x 180° (Part of 42-205) HB-38-16-100 Hex Bolt, - 16 x 1...
Page 86 45-011 INFIELD SCARIFIER WITH CHISEL BLADES DRAWING B-26...
Page 87 45-011 INFIELD SCARIFIER WITH CHISEL BLADES PARTS LIST REF# PART# DESCRIPTION QUANTITY HHP-18 Bridge Pin, HCP-12-200 Clevis Pin, 42-205 Left Castor Wheel Bracket 10-025 Flange Bushing (Part of 42-205) HG-14-28-180 Grease Fitting, - 28 x 180° (Part of 42-205) HB-38-16-100 Hex Bolt, - 16 x 1 HW-38...
Page 88 45-195 GRADER BLADE DRAWING 45-195 GRADER BLADE CARRIER DRAWINGS Without Roll Bar With Roll Bar B-28...
Page 89: Grader Blade Kit
45-195 GRADER BLADE PARTS LIST REF# PART# DESCRIPTION 42-207 Grader Blade HHP-18 Bridge Pin, HB-38-16-125 Hex Bolt, - 16 x 1 HW-38 Flat Washer, 45-190 Blade Mount HB-716-14-150 Hex Bolt, - 14 x 1 HNTL-716-14 Nylon Nylon Lock Nut, - 14 HW-716 Flat Washer, 45-191...
Page 90: Adjustable Disc Edger
45-175 ADJUSTABLE DISC EDGER DRAWING B-30...
Page 91 45-175 ADJUSTABLE DISC EDGER PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-116 Center Lift HHP-18 Bridge Pin, HCP-58-250 Clevis Pin, HB-38-16-125 Hex Bolt, - 16 x 1 HW-38 Washer, HNTL-38-16 Nylon Lock Nut, HB-38-16-150 Hex Bolt, - 16 x 1 HW-38 Flat Washer, HNTL-38-16 Nylon Lock Nut,...
Page 92 45-177 NAIL SCARIFIER WITH CASTOR WHEELS DRAWING B-32...
Page 93: Nail Scarifier
45-177 NAIL SCARIFIER WITH CASTOR WHEELS PARTS LIST REF# PART# DESCRIPTION QUANTITY HCP-12-200 Clevis Pin, ½ x 2 HHP-18 Bridge Pin, 45-171 Nail Scarifier Frame 10-025 Flange Bushing (Part of 43-171) HG-14-28-180 Grease Fitting, - 28 x 180° (Part of 43-171) HMB-34-14 Machine Bushing, ¾...
Page 94 42-391Q 72"(183CM) P TOURNAMENT RAKE DRAWING rush C-34...
Page 95 42-391Q 72"(183CM) P TOURNAMENT RAKE PARTS LIST rush REF# PART# DESCRIPTION QUANTITY 42-489 Tip Guard 42-397 Outside Brush Arm, LH HSTP-516-18-100 Phillip Truss Head Screw, - 18 x 1 HNFL-516-18 Flange Whiz-Loc Nut, - 18 11-055 Compression Spring HB-38-16-275 Hex Bolt, - 16 x 21¾...
Page 96 42-391Q 72"(183CM) P TOURNAMENT RAKE DRAWING rush Fig. 1 Fig. 2 Fig. 3 C-36...
Page 97 TOURNAMENT rAKE ASSEMBLY INSTRUCTIONS rush Your P TOURNAMENT RAKE comes mostly assembled� rush 1� Before assembly please note the two Brush/Finish Blade Assemblies (Refs A & C in Fig�1) that are mounted on the outside (RH & LH) have flat washers that are between the Brush Arms (Refs 2 & 21) and the Brush Arm Mount (Ref 6)�...
Page 98 42-392Q 84"(213CM) P TOURNAMENT RAKE DRAWING rush C-38...
Page 99 42-392Q 84"(213CM) P TOURNAMENT RAKE PARTS LIST rush REF# PART# DESCRIPTION QUANTITY 42-489 Tip Guard 42-397 Outside Brush Arm, LH HSTP-516-18-100 Phillip Truss Head Screw, - 18 x 1 HNFL-516-18 Flange Whiz-Loc Nut, - 18 11-055 Compression Spring HB-38-16-250 Hex Bolt, - 16 x 2 HW-38 Flat Washer,...
Page 100 42-392Q 84"(213CM) P TOURNAMENT RAKE DRAWING rush Fig. 1 Fig. 2 Fig. 3 C-40...
Page 101 TOURNAMENT rAKE ASSEMBLY INSTRUCTIONS rush Your P TOURNAMENT RAKE comes mostly assembled� rush 1� Before assembly please note the two Brush/Finish Blade Assemblies (Refs A & C in Fig�1) that are mounted on the outside (RH & LH) have flat washers that are between the Brush Arms (Refs 2 & 21) and the Brush Arm Mount (Ref 6)�...
Page 102 42-130Q 84" (213CM) MILD STEEL TOURNAMENT RAKE DRAWING C-42...
Page 103 42-130Q 84" (213CM) MILD STEEL TOURNAMENT RAKE PARTS LIST REF# PART# DESCRIPTION QUANTITY HSTP-516-18-100 Phillips Machine Screw, - 18 x 1 HNFL-516-18 Flange Whiz-loc Nut, - 18 42-135 Finishing Blades HSTP-516-18-075 Phillips Machine Screw, - 18 x HNFL-516-18 Flange Whiz-loc Nut, - 18 42-111 Left Outside Mount...
Page 104 42-130Q 84" (213CM) MILD STEEL TOURNAMENT RAKE DRAWING C-44...
Page 105 RAKE ASSEMBLY INSTRUCTIONS 1� Hex Bolt rake spring (Ref 18) to rake frames (Ref 5) using hardware (Ref 14)� Leave the two outside holes on right, left, and center rake open� 2� Attach rubber bumper (Ref 21) using cap nut and washer (Ref 8)� Attach rubber grommet (Ref 10)to inside mounts (Ref 11 &...
Page 106 42-132Q 72"(183CM) MILD STEEL TOURNAMENT RAKE DRAWING C-46...
Page 107 42-132Q 72"(183CM) MILD STEEL TOURNAMENT RAKE PARTS LIST REF# PART# DESCRIPTION QUANTITY HSTP-516-18-100 Phillips Machine Screw, - 18 x 1 HNFL-516-18 Flange Whiz-loc Nut, - 18 42-170 Finishing Blades HSTP-516-18-075 Phillips Machine Screw, - 18 x HNFL-516-18 Flange Whiz-loc Nut, - 18 42-111 Left Outside Mount...
Page 108 42-132Q 72"(183CM) MILD STEEL TOURNAMENT RAKE DRAWING C-48...
Page 109 RAKE ASSEMBLY INSTRUCTIONS 1� Hex Bolt rake spring (Ref 18) to rake frames (Ref 5) using hardware (Ref 14)� Leave the two outside holes on right, left, and center rake open� 2� Attach rubber bumper (Ref 21) using cap nut and washer (Ref 8)� Attach rubber grommets (Ref 10) to inside mounts (Ref 11 &...
Page 110 13-758 MAX FLEX SAND RAKE C-50...
Page 111 13-758 MAX FLEX SAND RAKE REF# PART# DESCRIPTION QUANTITY HB-58-11-400 Hex Bolt, - 11 x 4 HMB-58-14 Machine Bushing, x 14GA HNCL-58-11 Nylon Lock Nut, - 11 43-145 Draw bar HCP-12-150 Clevis Pin, HP-18-100 Cotter Pin, 76-275 Spacer 13-762 Right Rake 13-759 Grooming Blade HB-516-18-075...
Page 112 45-503 84" RAKE ASSEMBLY DRAWING C-52...
Page 113 45-503 84" RAKE ASSEMBLY PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-58-11-400 Hex Bolt, - 11 x 4 HMB-58-14 Machine Bushing, x 14GA HNCL-58-11 Nylon Lock Nut, - 11 45-588 Drawbar HCP-12-150 Clevis Pin, HP-18-100 Cotter Pin, 76-275 Spacer 45-590 Right Rake Frame 45-586 Grooming Blade HB-516-18-075...
Page 114 45-511 RUBBER FLEX RAKE ASSEMBLY DRAWING C-54...
Page 115 45-511 RUBBER FLEX RAKE ASSEMBLY PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-653 LH Wing 45-657 Curved Cover Strap HMB-58-14 Machine Bushing, x 14GA HRP-14-100 Roll Pin, HCP-12-150 Clevis Pin, HMB-12-14 Machine Bushing, x 14GA HP-18-100 Cotter Pin, 45-649 Draw bar 45-654 Center Rake 45-658...
Page 116 13-740 SAND RAKE BRUSH KIT DRAWING For use with 42-130 C-56...
Page 117 13-740 SAND RAKE BRUSH KIT PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-738 Brush, 89 x 11 13-737 Brush Channel 13-739 Brush Track HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Whiz-loc Nut, - 20 13-681 Mounting Brackets HB-14-20-150 Hex Bolt, - 20 x 1 HNFL-14-20 Flange Whiz-loc Nuts,...
Page 118 13-684 SAND RAKE BRUSH KIT DRAWING For use with 13-438 HOLE LOCATION C-58...
Page 119 13-684 SAND RAKE BRUSH KIT PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-683 Brush Track 13-682 Brush, 77 x 11 13-688 Brush Channel HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Whiz-loc Nut, - 20 13-681 Mounting Brackets HB-14-20-150 Hex Bolt - 20 x 1 HNFL-14-20 Flange Whiz-loc Nuts,...
Page 120: 13-298Q Fan Rake
13-298Q FAN RAKE ATTACHMENT DRAWING 13-319-K FAN RAKE KIT DRAWING C-60...
Page 121: Fan Rake Kit
13-298Q FAN RAKE ATTACHMENT PARTS LIST REF# PART# DESCRIPTION QUANTITY 43-153 Frame HB-14-20-200 Hex Bolt, - 20 x 2 13-310 Rake HNCL-14-20 Center Nylon Lock Nut, - 20 INSTALLATION INSTRUCTIONS 1. Assemble the five rakes (Ref 3) to the frame using the Hex Bolt and center Nylon Lock Nuts (Ref 2 and 4)�...
Page 122 26-007Q PROFESSIONAL INFIELD FINISHER DRAWING REF# PART# DESCRIPTION QUANTITY 26-045 Leveling Screen HNCL-58-11 Center Nylon Lock Nut, - 11 43-145 Draw bar HB-58-11-300 Hex Bolt, - 11 x 3 INSTALLATION INSTRUCTIONS The Professional Field Finisher is used for smoothing and leveling fields to professional standards. 1�...
Page 123 43-002Q FLEX ACTION FIELD FINISHER BRUSH PARTS LIST with REF# PART# DESCRIPTION QUANTITY 11-040 Spacer, " HW-58 Washer, 26-049 Mounting Bar HP-18-100 Cotter Pin, 26-048 Flail Bar Strap HB-38-16-100 Hex Bolt, -16 x 1 HNCL-38-16 Center Nylon Lock Nut, HHP-18 Bridge Pin, 43-146 Frame...
Page 124 43-002 Q FLEX ACTION FIELD FINISHER BRUSH DRAWING with C-64...
Page 125 43-002Q FLEX ACTION FIELD FINISHER BRUSH INSTRUCTIONS with ASSEMBLY INSTRUCTIONS 1. Install flail bar strap (Ref 4) to center of mounting bar (Ref 3) with chain on top of flail bar strap and mounting bar bent away from you� Apply a light coat of lubricant to overall length of mounting bar� 2.
Page 126: 26-008Q Flex Action Field Finisher
26-008Q FLEX ACTION FIELD FINISHER DRAWING C-66...
Page 127 26-008Q FLEX ACTION FIELD FINISHER PARTS LIST REF# PART# DESCRIPTION QUANTITY 11-040 Spacer, " HW-58 Flat Washer, 26-049 Mounting Bar 26-048 Flail Bar Strap HB-38-16-100 Hex Bolt, - 16 x 1 HNCL-38-16 Center Nylon Lock Nut, - 16 HHP-18 Bridge Pin, 43-146 Frame 18-297...
Page 128: Finishing Brush
43-043 FINISHING BRUSH KIT DRAWING HOLE LOCATION C-68...
Page 129 43-043 FINISHING BRUSH KIT PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-682 Brush, 77 x 11 13-683 Brush Track HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Whiz-loc Nut, - 20 13-688 Brush Channel 43-041 Mount Bracket HB-14-20-250 Hex Bolt, - 20 x 2 HNFL-14-20 Flange Whiz-loc Nut, - 20...
Page 130 43-008 DRAG MAT DRAWING C-70...
Page 131 43-008 DRAG MAT PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-716-14-125 Hex Bolt, - 14 x 1 HW-716 Washer, HNTL-716-14 Nylon Lock Nut, 13-751 Right Carrier Mount 19-605 Drag Mat Chain HHP-18 Bridge Pin, 19-601 Steel Drag Mat 13-752 Left Carrier Mount INSTRUCTIONS 1�...
Page 132 45-176 72" DRAG MAT + FINISHER BRUSH DRAWING C-72...
Page 133 45-176 72" DRAG MAT + FINISHER BRUSH PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-688 Brush Channel HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Whiz-loc Nut, - 20 43-168 Brush Mount Arm HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Whiz-loc Nut, - 20 13-683 Brush Track...
Page 134: Box Grader
45-010 BOX GRADER DRAWING C-74...
Page 135 45-010 BOX GRADER PARTS LIST REF# PART# DESCRIPTION QUANTITY 45-141 Lift Assembly 34-215 Spacer 34-220 Right Pivot Bracket 33-086 Bushing HW-58 Flat Washer, HNTL-58-18 Nylon Lock Nut, - 18 HN-58-18 Hex Nut, - 18 13-276 Compression Spring 13-277 Spring Pad 34-217 Break Up Bar HB-12-13-200...
Page 136: 42-586Q Green Star Rbs Main Frame
42-586Q GREEN STAR RBS MAIN FRAME DRAWING C-76...
Page 137 42-586Q GREEN STAR RBS MAIN FRAME PARTS LIST REF# PART# DESCRIPTION QUANTITY 43-155 Hitch 42-539 Lynch Pin, 42-536 Spring 42-537 Spade Hex Bolt HNTL-38-16 Nylon Lock Nut, - 16 42-576 Spring Tower HB-38-16-275 Hex Bolt, - 16 x 2 HNTL-38-16 Nylon Lock Nut, - 16 42-577...
Page 138: Green Star Rbs Roller
42-581 GREEN STAR RBS ROLLER SET (3) DRAWING C-78...
Page 139 42-581 GREEN STAR RBS ROLLER SET (3) PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-574 Fork 18-295 Oilite Bushing (part of 42-574) HB-38-16-150 Hex Bolt, - 16 x 1 HWL-38 Lock Washer, HW-38 Flat Washer, HN-38-16 Hex Nut, - 16 11-094 Pillow Block 42-584 Roller...
Page 140: Green Star Rbs Brush
42-585 GREEN STAR RBS BRUSH SET (3) DRAWING C-80...
Page 141 42-585 GREEN STAR RBS BRUSH SET (3) PARTS LIST REF# PART# DESCRIPTION QUANTITY 42-539 Lynch Pin, (part of main frame) 18-295 Oilite Bushing (part of 42-579) HSPP-516-18-075 Phillip Head Screw, - 18 x 42-579 Brush Bracket 42-545 Brush Head 42-586Q Green Star RBS Main Frame ADJUSTMENTS AND OPERATION INSTRUCTIONS ADJUSTMENT...
Page 142: Green Star Rbs Spiker
42-582 GREEN STAR RBS SPIKER SET (3) DRAWING C-82...
Page 143 42-582 GREEN STAR RBS SPIKER SET (3) DRAWING REF# PART# DESCRIPTION QUANTITY 11-094 Pillow Block HNJ-114-12 Jam Nut, 1 - 12 42-583 Spiker Blade 8965-1�875 Spiker Blade Spacer (1�875") 42-554 Spiker Shaft 42-578 Spiker Cover 42-574 Fork 18-295 Oilite Bushing (part of 42-574) HB-516-18-075 Hex Bolt,...
Page 144 43-009 72" COCO MAT FINISHER DRAWING C-84...
Page 145: Coco Mat Finisher
72" COCO MAT FINISHER PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-688 Brush Channel HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Whiz-loc Nut, - 20 43-168 Brush Mount Arm HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Whiz-loc Nut, - 20 13-683 Brush Track 13-682...
Page 146: 43-170 Rahn Groomer
43-170 RAHN GROOMER REF# PART# DESCRIPTION QUANTITY GL650-1 Groomer Frame GL650-3 Pull Arms, Set (includes 2 arms) HP8-09-01 Pull Arm Locking Pins, Set (included 2 pins) HP-8-10 Hitch Pin HP-8-02 6” Mounting Pin Set.(Included 2 pins) HP8-03 Mounting Pin, 3” x ”...
Page 147 43-170 RAHN GROOMER REF# PART# DESCRIPTION QUANTITY GL650-6 Broom Assembly, Complete GL650-6-2 Broom Channel with Arms GL650-6-1 Replacement Broom C-87...
Page 148 43-170 RAHN GROOMER REF# PART# DESCRIPTION QUANTITY GL650-4-10 Spring Tine Assembly, Complete GL650-4-10-1 Spring Tine Channel with Arms GL650-4-10-2 Rods, ” x 60” GL650-4-15 Spring Tine Replacement Set (includes 38 pcs) GL650-4-10-3 End Cap HHCS, Nylon Lock Nut, GL650-4 Scarifier Assembly GL650-4-1-1 5 Foot Scarifier Angle GL650-4-5-3...
Page 149 SMITHCO QUICK ATTACH MOUNTING INSTRUCTIONS 1� INSTALL RAHN CENTER LIFT ASSEMBLY INTO THE SMITHCO QUICK ATTACH MOUNTING SLOT UNTIL IT ENGAGES WITH THE SPRING ASSISTED STOP� MAKE SURE THE 3/4” RODS ARE BELOW THE QUICK ATTACH CROSS MEMBER� (PICTURE #1) 2�...
Page 150: Typhoon
TYPHOON DRAWING C-90...
Page 151 TYPHOON PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-34-10-800 Hex Bolt, - 10 x 8 HNTL-34-10 Nylon Lock Nut, 72-135 Castor Wheel Spacer 78-012 Tire and Wheel 18-223 Flange Bushing (part of 41-520) 41-520 Frame 29-584 Adjustment Spacer " 42-539 Lynch Pin 29-585 Adjustment Spacer, 1"...
Page 152 TYPHOON WIRING WIRING PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-727 Switch Actuator, no light 15-728 Switch Body, On-Off-On 77-261 Circuit Breaker, 40 amp 8977 Circuit Breaker Boot U-1 300 Amp Battery (not supplied) 22-056 Cable 12-031 Battery Boot 22-065 Starter Cable 16-754 Actuator 41-524...
Page 153 INSTRUCTIONS READ ENGINE MANUAL PRIOR TO STARTING THIS MACHINE� Machine is shipped with NO OIL in engine� Fill Engine with oil as suggested in Engine Manual� 1� You must prime pump before starting the engine� To do so, insert garden hose in Discharge Tube and fill system to full.
Page 154 41-532 PUMP DRAWING C-94...
Page 155 41-532 PUMP REPLACEMENT PARTS LIST REF# PART# DESCRIPTION QUANTITY 41-532-07 NPT Outlet Flange 41-532-05 NPT Inlet Flange Adapter for Gas Engine Plug Impeller & Drive Shaft for Gas Engine Plug SS Jam Nut Wear Plate 41-532-06 EPDM Outlet Gasket 41-532-04 Gasket Check Valve Assembly 41-532-02 Adapter Gasket...
Page 156 41-502 12V BROADCAST SPREADER DRAWING C-96...
Page 157 Hex Bolts and Whiz-Loc nuts (Ref 2) mount the Spreader (Ref 1) to the Spreader Mount (Ref 3)� Tighten all hardware� 2� Connect to the Quick Hitch Receiver on your SMITHCO machine� 3� Connect the wires to the battery according to the directions given in the Earthway Spreader manual�...
Page 158 C-98...
Page 159 30 days from discovery of the condition� If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave�...
Page 160 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc� Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim�...

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