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Related Manuals for Smithco Spray Star 2000Gas
Summary of Contents for Smithco Spray Star 2000Gas
- Page 1 Operator’s Spray Star 2000Gas Spray Star 2000Diesel 2002 Radion 8140 2004 TeeJet 744 2005/2006 DynaJet/Aeros 2007/2008 DynaJet/Radion 8140 SN: 200G239 January 2018 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
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Page 2: Table Of Contents
CONTENTS Introduction ..............1-9 Introduction ..............1 Symbols ..............2 General Safety ............3-6 Specifications ............7-8 Optional Spray Equipment ........7-8 Set Up ................. 9 Operation ..............10-15 Controls & Instruments ..........10-11 Operation ............. 12-13 Tank Agitation ............14 Sprayer Cleaning ............ -
Page 3: Introduction
All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. Refer to engine manual for placement of engine serial number. For product and accessory information, help finding a dealer, or to register your product please contact us at www.Smithco.com. -
Page 4: Symbols
Hand Throttle Oil Level Park Brake Park Brake Slow Fast Lift Arm Release Hydraulic Fluid Hot Surface No Riders Moving Parts Pinch Point Penetration 20° MAX Rollover Warning Blower Headlamp Seat Belt Danger Danger Caution PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 5: General Safety
It may also be used to alert against unsafe practices. IMPORTANT: Blue. Indicates procedures which should be followed to avoid damage to the machine. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 6 15-463 Decal, Spray Pump 20-545 Decal, Dash 20-553 Decal, Center Console 25-298 Decal, Warning Hot 25-321 Decal, Refuel Diesel (Diesel only) 25-332 Decal, Proposition 65 30-117 Decal, Ultra Fuel 25-375 Decal, Hydraulic Oil PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 7 17. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 18. Use parts and materials supplied by Smithco only. Do not modify any function or part. 19. Use caution when booms are down as they extend out beyond the center line of the machine.
- Page 8 TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 9: Specifications
30-006 Clear water Wash Tank 15-835 Tank Rinsing System 30-141 26 Gal Wash System 17-585 18' HD Super Boom 17-580 20' HD Super Boom 17-590 Lazer-Beam Automatic Boom for HD Booms 31-004 All Weather Top PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 10 30-006 Clear water Wash Tank 15-835 Tank Rinsing System 30-141 26 Gal Wash System 17-585 18' HD Super Boom 17-580 20' HD Super Boom 17-590 Laser-Beam Automatic Boom for HD Booms 31-004 All Weather Top PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 11: Set Up
SET UP The Spray Star 2000 arrives from Smithco setup and ready for service. Depending on freight conditions the battery may have to be installed. The spray system is normally shipped attached to the 2000 Prime Mover. If a spray system is to be fitted to a Prime Mover by a dealer or factory, assemble and attach the components in accordance with the parts drawings in the Spray Star 2000 Parts/Service Manual. -
Page 12: Controls & Instruments
N. Park Brake - The park brake is only a parking brake. Pull back to release, push forward to apply. Some adjustment can be made by turning the knob clockwise to tighten and counter clockwise to loosen. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 13 0 mph. Pointer will stay at 0 mph and oscillate slightly at zero to indicate the GPS is acquiring satellites. GPS is not yet functional to indicate speed. Once satellites are acquired (15-45 seconds), the pointer will swing full scale and then back toward 0 mph to indicate it is now ready for operation. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 14: Operation
Remove the ignition key and engage the park brake. Never leave the vehicle unattended with the engine running. Always bring the vehicle to a complete stop, engage park brake, turn key off and remove key. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 15: Operation
4. Connect other end of cable (D) to engine block on unit being started (NOT to negative (-) terminal of battery) To prevent damage to other electrical components on unit being started, make certain that engine is at idle speed before disconnect- ing jumper cables. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 16: Tank Agitation
Hold one in place and turn the other wrench to loosen assembly. Once apart, clean with water and check for deteriorating parts. Replace parts as needed by ordering the Spare Parts Kit 20-673- 01P. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 17: Sprayer Cleaning
Located to the right of the control panel. Use lever on compressor to designate which boom is to be used to dis- pense foam. Use dial located on the foamer to adjust pressure for the amount of foam that will be dispensed. Switch on compressor also turns foamer on or off. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 18: Diagrams
2000 GAS WIRING DIAGRAM 2000 DIESEL WIRING DIAGRAM PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 19: Hydraulic Diagram
HYDRAULIC DIAGRAM COMMON PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 20: Spraying Procedure
This section is intended to offer practical guidelines for the distribution of liquid chemicals over an area of turf grass such as golf courses, park land, school grounds and lawns. SMITHCO makes no representation as to the suitability of any technique or product for any particular situation. This section is suitable for self-propelled spray vehicles or sprayers mounted onto vehicles. -
Page 21: Turf Management
" (1.25 cm) inside diameter hose is adequate. Trees over 40 ft (12 m) high require " (2 cm) inside diameter hose and a sprayer pump capable of delivering a volume of at least 20 gpm (75 lpm) and a pressure of at least 400 psi (28 bar). PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 22: Nozzles
In order to properly develop their spray pattern, each nozzle must be the proper distance from the next nozzle (spac- ing) and the proper height above the ground. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 23 If the wet streaks are directly under the nozzle, the boom is too low. If the wet streaks are between the nozzles, the boom is too high. NOZZLE NOMENCLATURE PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 24: Calibration Introduction
This covers the principles of what must be known to prepare a sprayer for operation. There are other acceptable and proven methods of calibrating a turf sprayer for application. Other techniques may be more suitable depending on operational needs and techni- cal competence of the operator. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 25: The Nozzle Chart Method Of Calibration
Once nozzle type and size have been determined, those nozzles are installed in the sprayer boom. Nozzles should be expected to be replaced after 15-20 hours of actual sprayer operation. After nozzles are installed, make trial application of water over a known area to check application rate. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 26: The "128" Method Of Boom Sprayer Calibration
• On nozzles with 30 inch (76 cm) spacing the measured distance is 136 feet (41 meters). CALIBRATING FOR APPLICATION 1. Fill the sprayer tank with water. Run the sprayer, inspect it for leaks and make sure all systems function properly. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 27 Then, follow the remaining steps 2-10, substituting milliliters for ounces, liters for gallons, square meters for square feet and hectares for acres. AVERAGE OUTPUT (Milliliters) = APPLICATION RATE (LITERS/HECTARE) PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 28 NOTES PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 29 1.50 1.68 1.84 2.05 2.25 1.22 18.1 16.5 1.41 19.0 1.73 2.00 2.24 2.45 2.74 3.00 Note: Always double check your application rates. Tabulations are based on spraying water at 70°F (21°C). PARTS MANUALS AVAILABLE ONLINE AT smithco.com TECHNICAL INFORMATION...
- Page 30 1529 1223 1019 11.16 3348 2232 1674 1339 1116 12.05 3615 2410 1808 1446 1205 1033 Note: Always double check your application rates. Tabulations are based on spraying water at 70°F (21°C). PARTS MANUALS AVAILABLE ONLINE AT smithco.com TECHNICAL INFORMATION...
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Page 31: Reference
1 inch = 25.4 millimeters; 2.54 centimeters 1 mile = 5280 Feet = 1610 Meters = 1.609 Kilometers RE-CALIBRATE FLOWMETER Meter Cal x Total Volume Corrected Meter Cal number = Predetermined amount of measured liquid PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 32: Declaration Of Conformity
Widna tal-Operatur ▪ Dopuszczalny poziom hałasu dla operatora ▪ Nível sonoro nos ouvidos do operador ▪ Nivelul zgomotului la urechea operatorului ▪ Hladina hluku pôsobiaca na sluch operátora ▪ Raven hrupa pri ušesu upravljavca ▪ Nivel sonoro en el oído del operador ▪ Ljudnivå vid förarens öra PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 33 Hyväksyntänumero ▪ Numéro de certificat ▪ Bescheinigungsnummer ▪ Αριθμός Πιστοποιητικού ▪ Hitelesítési szám ▪ Numero del certificato ▪ 205002018-1 Sertifikāta numurs ▪ Sertifikato numeris ▪ Numru taċ-Ċertifikat ▪ Numer certyfikatu ▪ Número do Certificado ▪ Număr certificat ▪ Číslo osvedčenia ▪ Številka certifikata ▪ Número de certificado ▪ Certifikatsnummer PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 34 Widna tal-Operatur ▪ Dopuszczalny poziom hałasu dla operatora ▪ Nível sonoro nos ouvidos do operador ▪ Nivelul zgomotului la urechea operatorului ▪ Hladina hluku pôsobiaca na sluch operátora ▪ Raven hrupa pri ušesu upravljavca ▪ Nivel sonoro en el oído del operador ▪ Ljudnivå vid förarens öra PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 35 Hyväksyntänumero ▪ Numéro de certificat ▪ Bescheinigungsnummer ▪ Αριθμός Πιστοποιητικού ▪ Hitelesítési szám ▪ Numero del certificato ▪ 207002018-1 Sertifikāta numurs ▪ Sertifikato numeris ▪ Numru taċ-Ċertifikat ▪ Numer certyfikatu ▪ Número do Certificado ▪ Număr certificat ▪ Číslo osvedčenia ▪ Številka certifikata ▪ Número de certificado ▪ Certifikatsnummer PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 36: Quick Reference
SAE 10W-40 API Service SJ or higher Motor Oil OTHER PARTS 16-953 Hinged Cover On Tank with Gasket 16-953-01 Gasket For Cover 20-663 Tank Lid Gasket 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring 13-488 Key Switch 76-310 Key Set PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 37 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
- Page 38 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.
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