Related Manuals for Smithco 200G001
Summary of Contents for Smithco 200G001
- Page 1 Operator’s Spray Star 2002/2002D with Raven 440 System SN: 200G001 August 2011 Updated February 2013 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
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Page 2: Table Of Contents
CONTENTS Introduction..............1-11 Introduction ..............1 Symbols ..............2-3 General Safe Practices ..........4 Safe Spraying Practices ..........5 2000 Gas Specifications ..........6 Optional Spray Equipment .......... 6 2000 Diesel Spcifications ..........7 Optional Spray Equipment .......... 7 Set Up ................. 8 Controls &... -
Page 3: Introduction
For easy access record your Serial and Model numbers here. lb/kg Full lb/kg Empty Information needed when ordering replacement parts: 1. Model Number of machine. 2. Serial Number of machine. 3. Name and Part Number of part. 4. Quantity of parts. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 4: Symbols
Temperature Gasoline Diesel Glow Plug - On Glow Plug - Off Glow Plug Hour Meter Hour Meter Fuse Hand Throttle Choke - Closed Choke - Open Park Brake Hydraulic Oil Park Brake Release Level PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 5 Up/Down Arrow Down/Lower Up/Raise Manual No Smoking Moving Parts Operation Step Hot Surface Pinch Point Hydraulic Fluid Lift Arm Tractor Penetration Engage Disengage Ground Speed Fast Slow Forward High Warning Danger Reverse Neutral Caution PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 6: General Safe Practices
These machines are intended for professional maintenance on golf courses, sports turf, and any other area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is expressed or implied. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 7: Safe Spraying Practices
19. TRANSPORT - Machine must be stopped to raise or lower booms. Because of cam sytem, if booms are raised in transit they can fall forward or backward when coming to a stop or while traveling on uneven terrain. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 8: 2000 Gas Specifications
30-006 Clear water Wash Tank 15-835 Tank Rinsing System 30-141 26 Gal Wash System 17-585 18' HD Super Boom 17-580 20' HD Super Boom 17-590 Lazer-Beam Automatic Boom for HD Booms 31-004 All Weather Top PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 9: 2000 Diesel Spcifications
30-006 Clear water Wash Tank 15-835 Tank Rinsing System 30-141 26 Gal Wash System 17-585 18' HD Super Boom 17-580 20' HD Super Boom 17-590 Lazer-Beam Automatic Boom for HD Booms 31-004 All Weather Top PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 10: Setup
Never allow pump to run dry! The valve on the suction side of the pump (between the pump and tank) must be fully open whenever the pump is operated. 9. Read operating instructions before starting. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 11 NOTES PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 12: Controls & Instruments
N. Park Brake - The park brake is only a parking brake. Pull back to release, push forward to apply. Some adjustment can be made by turning the knob clockwise to tighten and counter clockwise to loosen. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 13 Z. Glow Plug (Diesel Only)- When ignition is turned on, glow plug lights when ready to start. GROUND SPEED CONTROL When pedals are released the hydrostatic transmission centers and stops the vehicle with a braking action. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 14: Operation
3. Remove the ignition key and engage the park brake. Never leave the vehicle unattended with the engine running. Always bring the vehicle to a complete stop, engage park brake, turn key off and remove key. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 15 4. Connect other end of cable (D) to engine block on unit being started (NOT to negative (-) terminal of battery) To prevent damage to other electrical components on unit being started, make certain that engine is at idle speed before discon- necting jumper cables. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 16 GRADUATION NUMBERS ON TANK. Empty tank under normal operatin conditions. If the number under totla volume is different from the predetermined amount of measure by more than 3% compete calculation in back of book. 9. Enter corrected Meter Cal before resumin application. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 17: Console Features
VALVE CAL Control Valve Response Time VOLUME/TANK Volume Remaining in Carrier Tank RATE 1 CAL Target Application Rate TIME 24 hour clock (military time) RATE 2 CAL Target Application Rate SELF TEST Simulates Vehicle Speed PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 18: Console Programming
If the Distance display reads any other value, divide Speed Cal by the value observed in Distance, then multiply by 5280. This will give you the correct value to enter for Speed Cal. You must round off to the nearest 3 digit number (use 120 not 120.3). PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 19 Nozzle Charts Section, since it comes closest to providing the desired output. VERIFYING FLOW RATE LIMITS The flow rate of the sprayer must be within the range of 1 to 55 GPM (4 to 210 lit/min). PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 20: Initial Programming Of Console Computer
If there is only one boom, enter "0" for width of BOOM 2. 7. Enter width in inches (cm) of BOOM 3 in the key labeled: If there is only one or two boom, enter “0” for width of BOOM 3. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 21 To “zero out” this total, at any time enter a “0” in this key. 5. To display DISTANCE (feet (meters) traveled) momentarily depress key labeled: To “zero out” this total, at any time, enter a “0” in this key. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 22 5 seconds, OLD CODE message will appear. 2. Enter 4 digit OLD CODE within 15 seconds. EXAMPLE: depress NEW CODE message will appear. Enter 4 digit code within 15 seconds. EXAMPLE: For 1285, depress PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
- Page 23 3 = 10% + Deadband 7 = 35% + Deadband Actual rate is displayed if unit does not reach deadband with in 10 seconds. “doFF” means RATE displays ac- tual rate at all times. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 24: Initial Console Setup
11. Hold the MAN ADJ switch in DECR position for approximately 12 seconds. This assures motorized control valve is fully closed. Verify minimum pressure and RATE can be achieved. If not, consider bypass plumb- ing system in Appendix 3. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 25 To determine the correct performance data for your application, first shut off all flow on discharge side of pump and detemine the shut-off pressure at the pump. Use this Shut-Off pressure to determine which line of data applies. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 26: Spray Operation
Located to the right of the control panel. Use lever on compressor to designate which boom is to be used to dispense foam. Use dial located on the foamer to adjust pressure for the amount of foam that will be dispensed. Switch on compressor also turns foamer on or off. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 27: Spraying Procedure
This section is intended to offer practical guidelines for the distribution of liquid chemicals over an area of turfgrass such as golf courses, park land, school grounds and lawns. SMITHCO makes no representation as to the suitability of any technique or product for any particular situation. This section is suitable for self-propelled spray vehicles or sprayers mounted onto vehicles. -
Page 28: Hose & Handgun Spraying
Pressure also affects droplet size. More pressure at the same nozzle produces smaller droplets, more subject to drift. The general rule on pressure is to use the lowest pressure possible with just enough to form adequate spray nozzle patterns. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 29 If the wet streaks are directly under the nozzle, the boom is too low. If the wet streaks are between the nozzles, the boom is too high. PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 30: Calibration Introduction
This covers the principles of what must be known to prepare a sprayer for operation. There are other acceptable and proven methods of calibrating a turf sprayer for application. Other techniques may be more suitable depending on operational needs and technical competence of the operator. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 31: The Nozzle Chart Method Of Calibration
Once nozzle type and size have been determined, those nozzles are installed in the sprayer boom. Nozzles should be expected to be replaced after 15-20 hours of actual sprayer operation. After nozzles are installed, make trial application of water over a known area to check application rate. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... -
Page 32: The "128" Method Of Boom Sprayer Calibration
1. Fill the sprayer tank with water. Run the sprayer, inspect it for leaks and make sure all systems function properly. 2. Drive the sprayer through the measured distance discussed above at normal spraying speed, record the travel time required to cover the measured distance in seconds with a stopwatch. PARTS MANUALS AVAILABLE ONLINE AT smithco.com... - Page 33 Then, follow the remaining steps 2-10, substituting milliliters for ounces, liters for gallons, square meters for square feet and hectares for acres. AVERAGE OUTPUT (Milliliters) = APPLICATION RATE (LITERS/HECTARE) PARTS MANUALS AVAILABLE ONLINE AT smithco.com...
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Page 34: Nozzle Performance Chart #1
NOZZLE PERFORMANCE CHART #1 Nozzle Type: XR TeeJet & DG TeeJet Spacing: 20 inch (51cm) Calibration: US Gal/Acre (GPA) & US Gal/1,000 Square Feet (GPT) Nozzle Application Rate GPA Application Rate GPT Pressure Capacity Speed MPH Speed MPH Color Size (Gal/Min) 0.071 0.24... -
Page 35: Nozzle Performance Chart #2
NOZZLE PERFORMANCE CHART #2 Nozzle Type: XR TeeJet & DG TeeJet Spacing: 20 inch (51cm) Calibration: Liters Per hectare Nozzle Application Rate l/ha Pressure Capacity Speed km/h Color Size (l/min) 0.28 67.2 56.0 48.0 0.32 76.8 64.0 54.9 Orange X11001 0.39 93.6 78.0... -
Page 36: Nozzle Performance Chart #3
NOZZLE PERFORMANCE CHART #3 Nozzle Type: Turbo FloodJet Spacing: 40 inch (100cm) Calibration: US Gal/Acre (GPA) & US Gal/1,000 Square Feet (GPT) Nozzle Application Rate GPA Application Rate GPT Pressure Capacity Speed MPH Speed MPH Color Size (Gal/Min) 0.28 10.4 TF-VS2 0.35 13.0... -
Page 37: Nozzle Performance Chart #4
NOZZLE PERFORMANCE CHART #4 Nozzle Type: Turbo FloodJet Spacing: 40 inch (100cm) Calibration: Liters Per Hectare Nozzle Application Rate l/ha Application Rate GPT Pressure Capacity Speed km/h Speed MPH Color Size (l/min) 1.11 83.3 66.6 TF-VP2 1.29 96.8 77.4 1.40 84.0 Brown TF-VP2.5... -
Page 38: Nozzle Performance Chart #5
NOZZLE PERFORMANCE CHART #5 Nozzle Type: Turbo TurfJet Spacing: 20 inch (51cm) Calibration: US Gal/Acre (GPA) & US Gal/1,000 Square Feet (GPT) Nozzle Application Rate GPA Application Rate GPT Pressure Capacity Speed MPH (KPH) Speed MPH (KPH) Color Size (Gal/Min) 3 (5) 4 (6) 5 (8) -
Page 39: Nozzle Performance Chart #6
NOZZLE PERFORMANCE CHART #6 Nozzle Type: Turbo TurfJet Spacing: 20 inch (51cm) Calibration: Liters Per Hectare Nozzle Application Rate l/ha Pressure Capacity Speed KPH (MPH) Color Size (l/min) 4 (2.5) 6 (4) 8 (5) 10 (6) 0.46 69.0 46.0 34.5 27.6 0.56 84.0... -
Page 40: Reference
2000/14/EÜ mõistes Direktiivin 2000/14/EY mukainen ilmoitettu tarkastuslaitos Isossa-Britanniassa Organisme notifié concernant la directive 2000/14/CE Britische benannte Stelle für 2000/14/EG 2000/14/ Smithco West Inc. 2000/14/EK – egyesült királyságbeli bejelentett szervezet Organismo Notificato in GB per 2000/14/CE 2000/14/EK AK re istr t organiz cija 200 West Poplar Avene... - Page 41 The place and date of the declaration Místo a datum prohlášení Sted og dato for erkl æringen Plaats en Smithco West Inc. datum van de verklaring Deklaratsiooni väljastamise koht ja kuupäev Vakuutuksen paikka ja päivämäärä Lieu et date de la déclaration Ort und Datum der Erklärung...
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Page 42: Quick Reference
QUICK REFERENCE REPLACEMENT FILTERS 20-576 Hydraulic Oil Filter Assembly 20-576-01 Oil Filter Replacement Element 13-488 Key Switch 76-310 Key Set REPLACEMENT BELTS 30-137 Spray Pump V-Belt SEAL KITS 15-301 Power Steering Orbital Motor 15-301-01 Seal Kit 15-839 Hydraulic Cylinder 14-531 Seal Kit 43-116 Wheel Motors... - Page 43 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at:...
- Page 44 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not lim- ited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.
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