Champion Power Equipment 72531 Owner's Manual & Operating Instructions

Champion Power Equipment 72531 Owner's Manual & Operating Instructions

Dual fuel generator

Advertisement

Quick Links

9375 Starting Watts/7500 Rated Watts (Gas)
8400 Starting Watts/6750 Rated Watts (LPG)
Electric Start
DUAL FUEL GENERATOR
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
MODEL NUMBER
71531
MADE IN CHINA
REV 71531-20140424
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com

Advertisement

Table of Contents
loading

Summary of Contents for Champion Power Equipment 72531

  • Page 1 OWNER’S MANUAL & OPERATING INSTRUCTIONS 9375 Starting Watts/7500 Rated Watts (Gas) 8400 Starting Watts/6750 Rated Watts (LPG) Electric Start DUAL FUEL GENERATOR MODEL NUMBER 71531 12039 Smith Ave. SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual.
  • Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
  • Page 3: Table Of Contents

    71531 9375 Starting Watts/7500 Rated Watts (Gas) 8400 Starting Watts/6750 Rated Watts (LPG) Electric Start DUAL FUEL GENERATOR TABLE OF CONTENTS Introduction ......Maintenance and Storage .
  • Page 4: Introduction

    Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and sells Power Equipment generator. CPE designs and builds accessories designed to help you get the most from your generators to strict specifications. With proper use and purchase.
  • Page 5: Manual Conventions

    71531 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER CAUTION DANGER indicates an imminently hazardous...
  • Page 6: Safety Rules

    71531 ENGLISH SAFETy RULES WARNING DANGER Generator produces powerful voltage. Read this manual thoroughly before operating your generator. Failure to follow instructions could result DO NOT touch bare wires or receptacles. in serious injury or death. DO NOT use electrical cords that are worn, damaged or frayed.
  • Page 7 71531 ENGLISH SAFETy RULES WARNING CAUTION Rapid retraction of the starter cord will pull hand and Improper treatment or use of the generator can arm towards the engine faster than you can let go. damage it, shorten its life and void your warranty. Unintentional startup can result in entanglement, traumatic amputation or laceration.
  • Page 8: Fuel Safety

    71531 ENGLISH SAFETy RULES Fuel Safety When adding or removing Gas: Turn the generator off and let it cool for at least two DANGER minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. GASOLINE, GASOLINE VAPORS AND LIQUID Only fill or drain fuel outdoors in a well-ventilated area.
  • Page 9: Controls And Features

    71531 ENGLISH CONTROLS AND FEATURES Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator Gas Fuel Tank – 6.1 gallon (23 L) capacity fuel Oil Filler Cap –...
  • Page 10: Generator Panel

    71531 ENGLISH CONTROLS AND FEATURES Generator Panel Fuel Selector Switch – Used to select and turn on 120 Volt AC, 30 Amp Twist-Lock Receptacle gas or LPG fuel source. (NEMA L5-30R) – May be used to supply electrical power for the operation of 120 Volt AC, 30 Amp, Ignition Switch –...
  • Page 11: Parts Included

    71531 ENGLISH CONTROLS AND FEATURES Parts Included Your 71531 Dual Fuel Generator ships with the following parts: Wheel Kit – 9.5 in. (24.1 cm) Wheel ....–...
  • Page 12: Assembly

    71531 ENGLISH ASSEMBLy Install the Support Leg Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced 1. Attach the support leg to the generator frame with with fuel and oil before operation. flange bolt (M8x16) and flange lock nuts (M8).
  • Page 13: Add Engine Oil

    71531 ENGLISH ASSEMBLy Add Engine Oil Add Engine Oil Cont’d. CAUTION CAUTION The engine is equipped with a low oil shut-off and DO NOT attempt to crank or start the engine before will stop when the oil level in the crankcase falls it has been properly filled with the recommended below the threshold level.
  • Page 14: Add Fuel (Gas)

    71531 ENGLISH ASSEMBLy Add Fuel (Gas) Add Fuel (Gas) Cont’d. 1. Use clean, fresh, regular unleaded fuel with a WARNING minimum octane rating of 85 and an ethanol content of less than 10% by volume. Pouring fuel too fast through the fuel screen may 2.
  • Page 15: Connecting Liquid Petroleum Gas (Lpg) Cylinder

    71531 ENGLISH ASSEMBLy Connecting Liquid Petroleum Gas (LPG) Cylinder Connecting LPG Cylinder Cont’d. 1. Make sure the fuel valve on the generator is in the off CAUTION position. 2. Attach the LPG hose (included) to the LPG hose Do not allow children to tamper or play with the connector on the side of the generator and tighten cylinder or hose connections.
  • Page 16: Operation

    71531 ENGLISH OPERATION Generator Location Grounding NEVER operate the generator inside any building, The generator system ground connects the frame to the including garages, basements, crawlspaces and sheds, ground terminals on the power panel. enclosure or compartment, including the generator –...
  • Page 17: Fuel Selector Switch

    71531 ENGLISH OPERATION Starting the Engine Fuel Selector Switch The fuel selector switch on the front panel of the generator is designed specifically to choose between the 1. Make certain the generator is on a flat, level surface. fuel source desired, Gas or LPG. 2.
  • Page 18: Connecting Electrical Loads

    71531 ENGLISH OPERATION Stopping the Engine Starting the Engine Cont’d. 1. Turn off and unplug all electrical loads. Never start CAUTION or stop the generator with electrical devices plugged If the ignition switch is held down in the “Start” position in or turned on.
  • Page 19: Power Management

    To alleviate high altitude issues other than the natural 5. Plug in and turn on the next item. power loss, Champion Power Equipment can provide a 6. Allow the engine to stabilize. high altitude carburetor main jet. The alternative main 7.
  • Page 20: Maintenance And Storage

    71531 ENGLISH MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic Oil Cont’d. maintenance. NOTE WARNING Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. Never operate a damaged or defective generator. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.
  • Page 21: Spark Arrester

    Contact our helpline at 1-877-338-0999 to locate the 3. Remove the spark arrester screen. nearest Champion Power Equipment certified service 4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. dealer for your generator or engine maintenance needs.
  • Page 22: Storage

    71531 ENGLISH MAINTENANCE AND STORAGE Storage Generator Battery The generator should be started at least once every 14 This product is equipped with an automatic battery days and allowed to run for at least 20 minutes. For charging circuit. The battery will receive charging longer term storage, please follow these guidelines.
  • Page 23: Specifications

    ....6.1 gal. (23 L) Your Champion Power Equipment product is designed – Gross Weight ... . .
  • Page 24: Parts Diagram

    71531 ENGLISH SPECIFICATIONS Parts Diagram REV 71531-20140424...
  • Page 25: Parts List

    71531 ENGLISH Parts List Part Number Description Part Number Description 2.06.006 Clamp (Ø7×Ø1) 1.6177.1.10 Flange Lock Nut M10 2.05.001 Clamp (Ø8×6.5) 152.201200.03 Motor Mount, I 152.070014.05 Pipe, Reversal Valve (810 mm) 1.6182.10 Lock Nut M10 152.070013.03 Pipe, Air Cleaner (135 mm) 152.201701.09 9.5 in.
  • Page 26: Engine Parts Diagram

    71531 ENGLISH SPECIFICATIONS Engine Parts Diagram REV 71531-20140424...
  • Page 27: Engine Parts List

    71531 ENGLISH Part Number Description Part Number Description 21.061300.00 Recoil Handle 2.08.014 Flange Bolt M10×80 1.5789.0608 Flange Bolt M6×8 46.020002.00 Gasket, Cylinder Head Cover 47.021000.00 Cylinder Head Cover (CPE) 46.061100.00.2 Recoil Starter Cover, Black 45.020001.02 Breather Tube 45.060005.00 Recoil Starter Spring 47.020100.00 Bolt, Cylinder Head Cover 45.061102.00...
  • Page 28: Wiring Diagram

    71531 ENGLISH SPECIFICATIONS Wiring Diagram REV 71531-20140424...
  • Page 29: Troubleshooting

    71531 ENGLISH TROUBLESHOOTING Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level Generator starts but runs roughly Place generator on a flat, level surface Choke in the wrong position...
  • Page 30: Warranty

    Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this This warranty excludes: warranty upon receipt of your Warranty Registration Card – Cosmetic defects such as paint, decals, etc.
  • Page 31 The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
  • Page 32 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 33 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

Table of Contents