Terex Genie GS-2668 RT Operator's Manual
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Terex Genie GS-2668 RT Operator's Manual

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Summary of Contents for Terex Genie GS-2668 RT

  • Page 1 All manuals and user guides at all-guides.com...

  • Page 2: Table Of Contents

    All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times.

  • Page 3: Introduction

    All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Introduction Owners, Users and Operators: Genie appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to safety if you, as the equipment users and operators:...
  • Page 4 All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Introduction Hazard Classification Intended Use Genie uses symbols, color coding and signal words This machine is intended to be used only to lift to identify the following: personnel, along with their tools and materials to an aerial work site.

  • Page 5: Symbols And Hazard Pictorials Definitions

    All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Symbol and Hazard Pictorials Definitions Read the Read the operator’s manual service manual Crush hazard Crush hazard Collision hazard Electrocution Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard hazard Electrocution...
  • Page 6 All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Symbol and Hazard Pictorials Definitions Lanyard No smoking Tiedown attachment point Chock the wheels Release brakes Transport Outrigger load Wind speed Side force Wheel load diagram Voltage rating for Pressure rating for Maximum capacity...

  • Page 7: General Safety

    All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual General Safety Part No. 133534 GS-2668 RT • GS-3268 RT...
  • Page 8 All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing General Safety GS-2668 RT • GS-3268 RT Part No. 133534...

  • Page 9: Personal Safety

    All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations, and must be inspected...

  • Page 10: Work Area Safety

    All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Work Area Safety Electrocution Hazards Tip-over Hazards This machine is not electrically insulated and will Occupants, equipment and materials shall not not provide protection from contact with or exceed the maximum platform capacity.
  • Page 11 All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Work Area Safety Do not raise the platform unless the machine is on Do not use the platform controls to free a platform a firm, level surface. that is caught, snagged or otherwise prevented from normal motion by an adjacent structure.
  • Page 12 All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Work Area Safety Do not tie the platform to adjacent structures. Do not place or attach fixed or overhanging loads to any part of this machine. Do not place loads outside the platform perimeter.
  • Page 13 All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Work Area Safety Operation on Slopes Hazards Fall Hazards Do not drive the machine on a slope that exceeds The guard rail system provides fall protection. If the slope and side slope rating of the machine.
  • Page 14 All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Work Area Safety No stunt driving or horseplay while operating a Collision Hazards machine. Be aware of limited sight Do not lower the platform unless the area below is distance and blind spots clear of personnel and obstructions.
  • Page 15 All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Work Area Safety Explosion and Fire Hazards Crushing Hazards Do not start the engine if you smell or detect liquid Keep hands and limbs out of scissors. petroleum gas (LPG), gasoline, diesel fuel or other Use common sense and planning when operating explosive substances.
  • Page 16 All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Work Area Safety Battery Safety Burn Hazards Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water.

  • Page 17: Legend

    All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Legend 1 Platform entry gate 10 LPG tank 18 Ground controls side cover 2 Platform guard rails 11 Steer tire 19 Ground controls with LCD readout screen 3 Lanyard anchorage point 12 Engine side cover 20 Hydraulic oil level indicator...

  • Page 18: Controls

    All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Controls 00009.9 STOP Ground Control Panel Hour meter Platform up button Engine start button Lift function enable button Gasoline/LPG models: LPG select button with Emergency lowering function enable button indicator light Emergency lowering down button Engine idle select button with indicator light...
  • Page 19 All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Controls Ground Control Panel 11 Emergency lowering down button Press this button to activate the emergency 1 Hour meter lowering down function. Indicates the number of hours the machine has 12 Platform down button been put into use.
  • Page 20 All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Controls Platform Controls 1 Outrigger function enable 7 Horn button 14 Thumb rocker switch for steer button with indicator light function 8 Generator select button with 2 Outrigger auto level button indicator light 15 Wrist rest...
  • Page 21 All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Controls Platform control panel 8 Generator select button with indicator light Press this button to turn the generator on. 1 Outrigger function enable button with indicator Indicator light will be on.
  • Page 22 All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Controls 14 Thumb rocker switch for steer function Press the left side of the thumb rocker and the machine will steer to the left. Press the right side of the thumb rocker and the machine will steer to the right.
  • Page 23 All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Inspection Pre-Operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection Do Not Operate Unless: performed by the operator prior to each work shift.

  • Page 24: Inspections

    All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Inspections Pre-operation Inspection Nuts, bolts and other fasteners Be sure that the operator’s, safety and Platform entry gate responsibilities manuals are complete, legible and in the storage container located in the Beacon and alarms (if equipped) platform.
  • Page 25 All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Inspections Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions.
  • Page 26 All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Inspections 1 Select a test area that is firm, level and free of 8 Push and hold the lift function enable button. obstruction. Push and hold the platform up button. At the Ground Controls Result: The platform should raise.
  • Page 27 All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Inspections Test Up/Down Functions and Function Enable 21 Depress the thumb rocker switch in the direction identified by the yellow triangle on the control 13 Start the engine. panel.
  • Page 28 All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Inspections Test Limited Drive Speed Test the Emergency Lowering 26 Push and hold the lift function enable button. 34 Push and hold the lift function enable button and Raise the platform approximately 1.8 m from the raise the platform approximately 60 cm.
  • Page 29 All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Inspections Workplace Inspection Be aware of and avoid the following hazardous situations: · drop-offs or holes · bumps, floor obstructions or debris Do Not Operate Unless: ·...
  • Page 30 All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Inspections Decals Inspection Use the pictures on the next page to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions.
  • Page 31 All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Inspections Additional decals for models with outriggers Engine Side Ground Controls Shading Side indicates decal is hidden from view, i.e. under covers Part No. 133534 GS-2668 RT • GS-3268 RT...

  • Page 32: Operating Instructions

    All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator's responsibility to follow all the safety rules and instructions in the operator's, safety and responsibilities manuals.
  • Page 33 All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Operating Instructions In cold conditions, 20°F / -6°C and below, warm the Emergency Stop engine for 5 minutes before operating to prevent hydraulic system damage. Push in the red Emergency Stop button to the off position at the ground controls or the platform In extreme cold conditions, 0°F / -18°C and below, controls to stop all machine functions and turn the...
  • Page 34 All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Operating Instructions Drive Select Button Operation From Platform Machine on incline symbol: Low range operation for inclines 1 Turn the key switch to platform control. 2 Pull out the ground and platform red Emergency Stop button to the on position.
  • Page 35 All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Operating Instructions Driving on a slope Lay the piece of wood on the slope. At the downhill end, lay the level on the top edge of Determine the slope and side slope ratings for the the piece of wood and lift the end until the piece of machine and determine the slope grade.
  • Page 36 All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Operating Instructions To Extend and Retract Platform Outrigger Operation (if equipped) 1 Lift the platform extension lock handle to the horizontal position. 1 Position the machine below the desired work area.
  • Page 37 All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Operating Instructions After Each Use 1 Select a safe parking location—firm level surface, clear of obstructions and traffic. 2 Lower the platform. 3 Turn the key switch to the off position and remove the key to secure from unauthorized use.

  • Page 38: Transport And Lifting Instructions

    Towing the Genie GS-2668 RT or the Only qualified aerial lift operators should move GS-3268 RT is not recommended. If the machine the machine on or off the truck.
  • Page 39 All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Transport and Lifting Instructions Use a minimum of two chains or straps. Securing to Truck or Trailer for Transit Use chains or straps of ample load capacity. Always chock the machine wheels in preparation Turn the key switch to the off position and remove for transport.
  • Page 40 All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Transport and Lifting Instructions Center of gravity X Axis Y Axis GS-2668RT 33.5 in 27.4 in 85.2 cm 69.6 cm GS-3268RT 32.8 in 28.8 in 83.4 cm 73.0 cm Observe and Obey: Only qualified riggers should rig and lift the...

  • Page 41: Maintenance

    All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Maintenance Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level Observe and Obey: can damage engine components.
  • Page 42 All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Maintenance Check the Hydraulic Oil Level Check the Batteries Proper battery condition is essential to good engine Maintaining the hydraulic oil at the proper level is performance and operational safety.
  • Page 43 All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Maintenance Check the Engine Coolant Level Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this Maintaining the engine coolant at the proper level is machine according to the procedures found in the essential to engine service life.

  • Page 44: Specifications

    All manuals and user guides at all-guides.com Operator's Manual Fifth Edition · Second Printing Specifications GS-2668 RT Drive speeds Height, working maximum 9.8 m Stowed, maximum 6.1 km/h Height, platform maximum 7.9 m Platform raised, maximum 0.8 km/h 12.2 m/54.6 sec Height, stowed maximum, Rails up 2.3 m...
  • Page 45 All manuals and user guides at all-guides.com Fifth Edition · Second Printing Operator's Manual Specifications GS-3268 RT Drive speeds Height, working maximum 11.8 m Stowed, maximum 6.1 km/h Height, platform maximum 9.8 m Platform raised, maximum 0.8 km/h 12.2 m/54.6 sec Height, stowed maximum, Rails up 2.6 m...
  • Page 46 All manuals and user guides at all-guides.com Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie Scandinavia Phone +46 31 575100 Genie China Fax + 46 31 579020...

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