Terex Genie GS-3268DC Operators Manual With Maintenance Information
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Terex Genie GS-3268DC Operators Manual With Maintenance Information

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Operator's Manual
with Maintenance Information
Third Edition
Third Printing
Part No. 82750

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Summary of Contents for Terex Genie GS-3268DC

  • Page 1 Operator’s Manual Third Edition Third Printing with Maintenance Information Part No. 82750...

  • Page 2: Table Of Contents

    Operator's Manual Third Edition • Third Printing Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times.

  • Page 3: Safety

    Third Edition • Third Printing Operator's Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual.
  • Page 4 Operator's Manual Third Edition • Third Printing SAFETY RULES Electrocution Hazards Tip-over Hazards This machine is not electrically insulated and will Occupants, equipment and materials shall not not provide protection from contact with or exceed the maximum platform capacity or the proximity to electrical current.
  • Page 5 Third Edition • Third Printing Operator's Manual SAFETY RULES Do not alter or disable the limit switches. Do not operate the machine in strong or gusty winds. Do not increase the surface area of the Do not drive over 0.5 mph / 0.8 km/h with the platform or the load.
  • Page 6 Operator's Manual Third Edition • Third Printing SAFETY RULES Do not modify or alter an aerial work platform Do not place loads outside the platform perimeter. without written permission from the manufacturer. Do not use batteries that weigh less than the Mounting attachments for holding tools or other original equipment.
  • Page 7 Third Edition • Third Printing Operator's Manual SAFETY RULES Collision Hazards Do not lower the platform unless the area below is clear of personnel and obstructions. Be aware of limited sight distance and blind spots when driving or operating. Be aware of the extended platform position when moving the machine.
  • Page 8 Operator's Manual Third Edition • Third Printing SAFETY RULES Explosion and Fire Hazards Decal Legend Do not operate the machine in hazardous locations Genie product decals use symbols, color coding or locations where potentially flammable or and signal words to identify the following: explosive gases or particles may be present.
  • Page 9 Third Edition • Third Printing Operator's Manual SAFETY RULES Battery Safety Component Damage Hazard Do not use any battery charger greater than 48V to Burn Hazards charge the batteries. Batteries contain acid. Always wear protective Electrocution Hazards clothing and eye wear when working with batteries. Connect the battery charger to a grounded, AC 3-wire electrical outlet only.

  • Page 10: Legend

    Operator's Manual Third Edition • Third Printing Legend 1 Platform entry gate 9 Steer tire 16 Ground controls side cover 2 Platform guard rails 10 Power to platform pigtail 17 Hydraulic oil level indicator (under cover) 3 Lanyard anchorage point 11 Power to charger pigtail and battery charger (under cover) 18 Brake release pump knob and...

  • Page 11: Controls

    Third Edition • Third Printing Operator's Manual Controls Platform Controls 1 Horn button 7 Proportional control handle for lift and drive functions and thumb rocker for steer function 2 Machine on incline button with indicator light: Low speed operation for inclines 8 Error indicator light 3 Lift function select button with indicator light 9 Power light...
  • Page 12 Operator's Manual Third Edition • Third Printing CONTROLS STOP 00009.9 Ground Control Panel LED diagnostic readout Function enable button Hour meter Key switch for platform/off/ground control selection Red Emergency Stop button Platform up button 7 amp circuit breaker for controls circuit Auxiliary lowering button (if equipped) Platform down button Genie GS-2668 DC and Genie GS-3268 DC...

  • Page 13: Pre-Operation Inspection

    Third Edition • Third Printing Operator's Manual Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. The inspection is designed to discover if anything Do Not Operate Unless: is apparently wrong with a machine before the...
  • Page 14 Operator's Manual Third Edition • Third Printing PRE-OPERATION INSPECTION Pre-operation Inspection o Platform extension o Be sure that the operator's, safety and o Scissor pins and retaining fasteners responsibilities manuals are complete, legible and in the storage container located on the o Platform control joystick platform.

  • Page 15: Maintenance

    Third Edition • Third Printing Operator's Manual Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily Observe and Obey: checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic Only routine maintenance items specified in this system problems.
  • Page 16 Operator's Manual Third Edition • Third Printing MAINTENANCE Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on ths Proper battery condition is essential to good machine according to the procedures found in the performance and operational safety.

  • Page 17: Function Tests

    Third Edition • Third Printing Operator's Manual Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If Do Not Operate Unless: malfunctions are discovered, the machine must be tagged and removed from service.
  • Page 18 Operator's Manual Third Edition • Third Printing FUNCTION TESTS 1 Select a test area that is firm, level and free of 10 Push and hold the function enable button and obstruction. activate the platform down function. 2 Be sure the battery pack is connected. Result: The platform should lower.
  • Page 19 Third Edition • Third Printing Operator's Manual FUNCTION TESTS At the Platform Controls Test the Up/Down Functions 22 Press the lift function select button. Test Emergency Stop 23 Press and hold the function enable switch on the 17 Push in the platform red Emergency Stop button control handle.
  • Page 20 Operator's Manual Third Edition • Third Printing FUNCTION TESTS Test the Steering Test Drive and Braking Note: When performing the steer and drive function 31 Press and hold the function enable switch on the tests, stand in the platform facing the steer end of control handle.
  • Page 21 Third Edition • Third Printing Operator's Manual FUNCTION TESTS Test Limited Drive Speed Test the Tilt Sensor Operation 35 Press the lift function select button. Note: Perform this test from the ground with the platform controller. Do not stand in the platform. 36 Press and hold the function enable switch on the control handle.

  • Page 22: Workplace Inspection

    Operator's Manual Third Edition • Third Printing Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous situations: · drop-offs or holes · bumps, floor obstructions or debris Do Not Operate Unless: · sloped surfaces You learn and practice the principles of safe ·...

  • Page 23: Operating Instructions

    Third Edition • Third Printing Operator's Manual Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator's responsibility to follow all the safety rules and instructions in the operator's, safety and responsibilities manuals. Do Not Operate Unless: Using the machine for anything other than lifting personnel, along with their tools and materials, to...
  • Page 24 Operator's Manual Third Edition • Third Printing OPERATING INSTRUCTIONS Auxiliary Lowering Operation From Platform Machines equipped with a separate 1 Turn the key switch to platform control. auxiliary lowering button next to the 2 Pull out the ground and platform red Emergency ground control panel: Stop buttons to the on position.
  • Page 25 Third Edition • Third Printing Operator's Manual OPERATING INSTRUCTIONS Drive Select Switch Fall Protection Machine on incline symbol: Personal fall protection equipment (PFPE) is not Low range operation for inclines required when operating this machine. If PFPE is required by job site or employer rules, the following Error Indicator Light On shall apply: If the error indicator light is on, push...
  • Page 26 Operator's Manual Third Edition • Third Printing OPERATING INSTRUCTIONS Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings. 2 Fill each cell with battery acid (electrolyte) until Battery and Charger Instructions the level is sufficient to cover the plates.

  • Page 27: Transport And Lifting Instructions

    Third Edition • Third Printing Operator's Manual Transport and Lifting Instructions Brake Release Operation 1 Chock the wheels to prevent the machine from rolling. 2 Be sure the winch line is properly secured to the Observe and Obey: drive chassis tie points and the path is clear of all obstructions.
  • Page 28 Operator's Manual Third Edition • Third Printing TRANSPORT AND LIFTING INSTRUCTIONS Center of gravity X Axis Y Axis GS-2668 DC 34.4 in 25.8 in 87.4 cm 65.5 cm GS-3268 DC 33.3 in 27.3 in 84.6 cm 69.3 cm Observe and Obey: Only qualified riggers should rig and lift the machine.
  • Page 29 Third Edition • Third Printing Operator's Manual TRANSPORT AND LIFTING INSTRUCTIONS Securing to Truck or Trailer for Use chains or straps of ample load capacity. Transit Use a minimum of 2 chains or straps. Adjust the rigging to prevent damage to the chains. Retract and secure the extension deck.

  • Page 30: Decals

    Operator's Manual Third Edition • Third Printing Decals Inspection for Decals with Words Part No. Description Quantity 52431 Label - Ground Control Panel Determine whether the decals on your machine have words or symbols. Use the appropriate 52475 Label - Transport Tie-down inspection to verify that all decals are legible and in 52494 Caution - Crushing Hazard, Rails...
  • Page 31 Third Edition • Third Printing Operator's Manual DECALS 82557 40434 43091 Shading indicates decal is 52494 82273 78673 hidden from view, i.e. under covers 28176 28235 or 28236 28174 44736 43618 40434 62061 or 62062 52673 62061 or 52674 or 62062 or 52802 Battery Side or 52803...
  • Page 32 Operator's Manual Third Edition • Third Printing DECALS Inspection for Decals with Symbols Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to verify that all decals are legible and in place. Part No. Description Quantity Part No.
  • Page 33 Third Edition • Third Printing Operator's Manual DECALS 82487 78673 40434 28235 or 28174 43618 40434 62061 or 62062 82753 62061 or 62062 Battery Side 44981 82751 or 82752 82562 Ground Controls Side 82476 82474 97719 28171 82562 52966 82560 82748 or 82749 82924...

  • Page 34: Specifications

    Operator's Manual Third Edition • Third Printing Specifications Model GS-2668 DC Maximum hydraulic pressure 3500 psi 241 bar (functions) Height, working maximum 32 ft 9.9 m System voltage Height, platform maximum 26 ft 7.9 m Tires size 23 x 10.5 x 360 Height, stowed maximum 92 in 2.34 m...
  • Page 35 Third Edition • Third Printing Operator's Manual SPECIFICATIONS Model GS-3268 DC Maximum hydraulic pressure 3500 psi 241 bar (functions) Height, working maximum 38 ft 11.8 m System voltage Height, platform maximum 32 ft 9.8 m Tires size 23 x 10.5 x 360 Height, stowed maximum 97 in 2.46 m...
  • Page 36 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie China Genie Scandinavia Phone +86 21 53852570 Phone +46 31 575100 Fax +86 21 53852569 Fax +46 31 579020 Genie Malaysia Genie France...

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