Test Box; Theory Of Operation - Hobart 100D20 Operation And Maintenance Manual With Illustrated Parts List

OM-2032 / Operation and Maintenance Manual
100D20 / Generator Sets

6. Test Box

The test box is an optional accessory item used for testing the generator set. All generator sets are
wired to accommodate a test box, however, the box is supplied only when ordered. (Part Number
388318A-2).
a. Description (See Fig. 16)
The test box assembly consists of a rotary selector switch, momentary contact pushbutton switch,
and two insulated-tip test jacks, mounted in a small metal box. Connection to the generator set is
made through a wiring harness equipped with a 26-contact plug connector which mates with a
receptacle connector.I
b. Theory of Operation
Wire leads are connected to the electrical circuitry of the generator set at various points and routed
to a receptacle connector mounted on the engine control panel. They are connected to the test
box rotary switch by a plug connector and wiring harness.
The rotary selector switch is wired in such a manner that for any switch position, two pre-selected
test points in the generator set circuitry are connected for testing.
The selector switch may be rotated to any one of 22 positions, however, not all positions are used
in this installation. An instruction plate mounted under the switch knob indicates switch positions
and component tested in each position. Normal voltage for each test is also indicated.
Two test jacks are provided for connection of the test prods of a voltmeter. After the voltmeter is
connected and selector switch positioned, the test circuit is closed by pressing the pushbutton
switch. A voltage value may then be observed on the voltmeter. This arrangement prevents
energization of test circuitry and equipment for extended periods and allows the operator to reset
and adjust the voltmeter without disconnecting it from the box.
For operating instructions, see Sect. 1-3, Para. 3.
Chapter 1-1
Page 24
March 31/94 Revised