Cable Connections - Dukane Infinity Series User Manual

Cable Connections

Typical system components are:
• Ultrasonic Generator
• Press
• HMI
Make cable connections in the following order, referring to Table 3-4 and Fig. 3-4.
1. Connect cables 1-5. Cables 3 and 4 are to be connected to an effectively grounded rod.
2. Connect cable 9 if optional automation equipment is used with the system.
3. Connect power cords 6-8.
4. Arrange cables as desired, but do not bundle the power cords (6-8) with any other cables.
Cable
Number
Standard Ultrasound Cable
1
Hi-Power Ultrasound Cable (3600W and above)
2 Thruster Cable
3 Press Grounding Cable
4 Generator Grounding Cable
5 HMI Communications Cable (CAT 5 / RJ45 Ethernet cable)
Thruster Power Cord
6
Thruster Power Cord
Generator Power Cord
7
Generator Power Cord
8 HMI Power Cord
(line voltage: 100-120 VAC)
9 System Inputs/Outputs Cable (
403-618-03 Infinity™ Series Servo Ultrasonic Press Systems User Manual
Before connecting or disconnecting cables: Put power switches for the generator,
press, and any user-supplied automation equipment in the OFF position.
Turn off electrical power. Remove AC power cords from their receptacles.
DO NOT operate the generator unless the ultrasound coaxial cable is
connected, and the transducer is installed in the thruster. Otherwise, an
overload condition could occur, with possible damage to the generator.
Cable Description
(line voltage: 100-120 VAC)
(line voltage: 200-240 VAC)
(1200W and below) (line voltage: 100-120 VAC)
(1800-2600W) (line voltage: 200-240 VAC)
optional automation - see Table 3-5)
Table 3-4 Cable Information
J9 (ETHERNET/IP)
J3 (USB)
J4 (PRESS)
J5 (SYSTEM I/O)
Figure 3-10 Cable Connections
CAUTION
Generator Thruster
Designation Designation
J1 Ultrasound
J1 Ultrasound
J4 Generator Interface
PE PE
PE PE
J9 HMI (Ethernet Port)
J5
(Optional Automation)
Length Dukane
(Meters) Part Number
2 (Usable) 200-479-03M
2 (Usable) 200-1289-03M
2 (Usable) 200-2197-03M
5 (Usable) 200-2234
5 200-1557
3 200-1552-03M
2 (Usable) 200-1576
2 (Usable) 200-1541
2.5 200-1109
2.5 200-1110
2.5 200-1576
3 200-2119-03M
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