RIB STOPPER T 275 A Installation Manual
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RIB STOPPER T 275 A Installation Manual

RIB STOPPER T 275 A Installation Manual

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STOPPER T 275 A
Operator
STOPPER T 275 A
STOPPER T 275 A
with blinker
STOPPER T 275 A INOX S
STOPPER T 275 A INOX S
with blinker
Material
Painting
Polyester powder grey
Steel Fe37
antracite RAL7021
Steel stainless
Glazed
AISI 304
Shock resistance
Breaking resistance
40.000 Joule
250.000 Joule
RETRACTABLE BOLLARD
Code
AA51213
AA51226
AA51225
AA51237

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Summary of Contents for RIB STOPPER T 275 A

  • Page 1 AA51213 Polyester powder grey Steel Fe37 STOPPER T 275 A antracite RAL7021 AA51226 with blinker 40.000 Joule 250.000 Joule STOPPER T 275 A INOX S AA51225 Steel stainless Glazed STOPPER T 275 A INOX S AISI 304 AA51237 with blinker...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Notes on installation General Safety Regulations Waste disposal Product description Bollard datasheet Bollard components Installation procedure Inspection and preparation Ground permeability Digging the pit Inserting the bollard on slab Inserting the bollard Laying of inductive loops Electrical connections Bollard wiring Control unit datasheet Housing dimensions...

  • Page 3: Notes On Installation

    16. For the maintenance use only original RIB spare parts. 3. This product have been designed and manufactured only for the use shown 17. RIB S.r.l is not responsible in terms of safety and good operation of RIB in this documentation. Any other use, different from what expressly indicated could damage the integrity of the product and/or be potentially products, in case of use of non-original RIB spare parts.

  • Page 4: Product Description

    PRODUCT DESCRIPTION Bollard datasheet S235JR NORMAL STEEL - X5CrNi18-10 (AISI 304) STAINLESS STEEL - CYLINDER MATERIAL X5CrNiMo 17-12-2 (AISI 316) STAINLESS STEEL CYLINDER DIAMETER 273mm CYLINDER HEIGHT 600mm CYLINDER NORMAL STEEL THICKNESS CYLINDER STAINLESS STEEL THICKNESS AISI 304: 6mm - AISI 316: 4mm CYLINDER NORMAL STEEL FINISH ANTI-CORROSION TREATMENT - GREY ANTHRACITE STANDARD PAINTING (OPTIONAL: OTHER RAL COLOUR ON REQUEST)

  • Page 5: Bollard Components

    PRODUCT DESCRIPTION Bollard components HEAD FLASHING LIGHT REFLECTING STRIP MOVING CYLINDER FRAME RISING SIDEBLOCK SOLENOID VALVE PISTON PASSIVE BOX HYDRAULIC PUMP LOWER LIMIT SWITCH LOWER SUPPORT BASE...

  • Page 6: Installation Procedure

    INSTALLATION PROCEDURE Inspection and preparation Premise The bollards and the corresponding foundation boxes may be delivered pre-assembled. The bollards, control unit and required accessories are packaged on pallet. Use appropriate lifting equipment or a forklift for transport. Checking the subsurface Before inserting the foundation box, make sure that the location where the bollard is to be fitted meetshe following requirement: 1.

  • Page 7: Digging The Pit

    INSTALLATION PROCEDURE Digging the pit Dig a 1000 x 1000mm pit with a depth of 1230mm (pic. If the foundation box is equipped with immersion pump, dig a pit with a depth of 1530mm (see drawings a page Ensure that the ground for inserting a bollard has good permeability (Note section at page 6). Note: read the paragraph “inspection and preparation”...
  • Page 8 INSTALLATION PROCEDURE Digging the standard pit 1000mm Walking level IF THE FOUNDATION BOX IS EQUIPPED WITH IMMERSION PUMP, READ POINTS 1 AND 8 AT PAGE 8...
  • Page 9 INSTALLATION PROCEDURE Digging several pits...

  • Page 10: Inserting The Bollard On Slab

    INSTALLATION PROCEDURE Inserting the bollard on slab In case of laying on slab ( see page 11) it is necessary to purchase the specific “kit for installation on slab”. The instructions are as follows. Mark the laying point of each bollard, then remove the road surface/concrete casting for about mm 1000 x 1000. Remove the waterproofing sheath in the middle of the laying point for about mm 500 x 500;...
  • Page 11 INSTALLATION PROCEDURE Inserting the bollard on slab “A” quota is the sum of the thicknesses of which the slab is made of. 275mm ROAD SURFACE WATERPROOFING WALKING SHEATH LEVEL ADDITIONAL CONCRETE CASTING 50mm SHEATH M16 CHEMICAL SUPPORTING FOR ELECTRICAL ANCHORS SLAB 450mm CABLES...

  • Page 12: Inserting The Bollard

    INSTALLATION PROCEDURE Inserting the bollard 1. Keep the bollard ready in the immediate vicinity of the foundation box. 2. Completely extend the cables on the ground to avoid possible twisting. 3. Lay the connecting cable for each bollard through the tube to the control unit. Attention! The function of the bollard may be impaired if the connecting cable is twisted.
  • Page 13 INSTALLATION PROCEDURE Inserting the bollard...

  • Page 14: Laying Of Inductive Loops

    INSTALLATION PROCEDURE Laying the induction loops If the system is used in the automatic operating mode (extension of bollard after a vehicle has driven through), induction loops must be laid to detect metal masses (vehicles). Induction loops are suitable for two different applications: •...
  • Page 15 INSTALLATION PROCEDURE Laying the induction loops 90cm 90cm 5,5 cm 9 cm 15 c m 80 cm 80 cm 200 cm Co ntrol Unit Min. 25cm...

  • Page 16: Electrical Connections

    ELECTRICAL CONNECTIONS Bollard wiring In order to connect all the electrical devices, a passive box with six connections is installed on the bollard frame. The wires of these devices are marked out by different colours. For the correspondence see the wiring diagram at page 17. COLOUR DEVICE BLUE...
  • Page 17 ELECTRICAL CONNECTIONS Bollard wiring 5 WHITE Sensor for detecting 6 RED Heating resistance bollard up position 3 YELLOW Safety pressure switch 4 BLACK Sensor for detecting bollard down position 2 GREY Lowering solenoid valve 1 BLUE Flashing light and buzzer 5 WHITE 6 BROWN 3 YELLOW...

  • Page 18: Control Unit Datasheet

    ELECTRICAL CONNECTIONS Control unit The control is supplied in metal housing (protection category IP56 or IP66) for wall fitting as standard. Fit the control preferably in: • a covered place, • a place protected from poor weather conditions, • a place protected from direct sunlight. The size of the housing depends on the system configuration (see section “Housing size”).

  • Page 19: Control Unit Fitting

    METALLIC BOX IP66 mm 600 x 400 x 200 SLAVE CIRCUITS EXAMPLE OF CONTROL UNIT FOR 3 STOPPER T 275 A BOLLARDS Fitting the control unit 1. Lay the wall box. 2. Pull the main electrical supply line (230 Vac) into the control. Connect the line directly to the main switch.* 3.

  • Page 20: Control Unit

    CONTROL UNIT MASTER and SLAVE circuit F5 5AT F2 1AT F1 2AT F3 2AT F7 2AT F6 1AT MASTER CIRCUIT F1 5AT SLAVE CIRCUIT F2 2AT Protection fuses MASTER - SLAVE MASTER SLAVE TYPOLOGY CONNECTED COMPONENTS 230VAC - 24VAC POWER SUPPLY UNIT SUPPLY FUSE TIMER SUPPLY FUSE TRAFFIC LIGHT SUPPLY FUSE SUPPLY TO ACCESSORIES CONNECTED TO TERMINALS 1-2-3/31-32-33...

  • Page 21: Master Circuit Board Connections

    CONTROL UNIT Master circuit board connections TERMINAL CONTACT CONNECTED DEVICE 1-2-3 THROUGH TERMINALS 31-32-33. PROTECTED BY F5 FUSE. GROUNDING FOR HYDRAULIC PUMP MOTOR NONE 6-7-8 OUTLET 230V POWER SUPPLY FOR HYDRAULIC PUMP (COMMON TERMINAL 8) 9-10 OUTLET 24VDC POWER SUPPLY FOR SOLENOID VALVE 11-12 N.C.

  • Page 22: Master Circuit Board Leds

    CONTROL UNIT Master circuit board LEDs COLOUR FUNCTION INLET FOR PRESSURE SWITCH OR UPPER LIMIT SWITCH PRESSURE SWITCH/LIMIT SWITCH ENABLED PRESSURE SWITCH/ LIMIT SWITCH DISABLED LOWER LIMIT SWITCH INLET LIMIT SWITCH ENABLED (DEVICE IN LOW POSITION, LIMIT SWITCH DISABLED GATE OPEN) YELLOW ACOUSTIC BUZZER OUTLET OUTLET ENABLED...

  • Page 23: Slave Circuit Board Connection

    CONTROL UNIT Slave circuit board connections TERMINAL CONTACT CONNECTED DEVICE 1-2-3 THROUGH TERMINALS 26-27-28. PROTECTED BY F5 FUSE. GROUNDING FOR HYDRAULIC PUMP MOTOR NONE 6-7-8 OUTLET 230V POWER SUPPLY FOR HYDRAULIC PUMP (COMMON TERMINAL 8) 9-10 OUTLET 24VDC POWER SUPPLY FOR SOLENOID VALVE 11-12 N.C.

  • Page 24: Dip Switch Function

    CONTROL UNIT DIP SWITCH functions Preliminary remarks On the MASTER circuit there are 5 DIP SWITCH; for a proper positioning of the DIP SWITCH refer to the chart below. OFF POSITION ON POSITION AUTOMATIC RISING FUNCTION 1 - AUTO STEP/STEP FUNCTION The bollard is normally up - as a result of a command it lowers, waiting for the passage The bollard after the first command, from the high position moves to low position –...

  • Page 25: Operation Modes

    OPERATION MODES Manual lowering In case of power failure the bollards go down automatically only if they are provided with the automatic lowering device. If the bollards are not provided with such a device, in case of power failure they will remain in up position and it will be necessary to perform the manual emergency lowering.

  • Page 26: Step Mode

    OPERATION MODES Step mode The basic configuration of an automatic bollard with step operation consists of the following: • One or more automatic bollards equipped with integrated flashing light and acoustic warning signal (define flashing light and acoustic warning signal depending on the system, if necessary). •...

  • Page 27: Automatic Rising Mode

    OPERATION MODES Automatic rising mode The minimum configuration of an automatic bollard with automatic rising mode consists of the following : • One or more automatic bollards equipped with integrated flashing light and acoustic warning signal (define flashing light and acoustic warning signal depending on the system, if necessary).
  • Page 28 OPERATION MODES Automatic rising mode In order to keep the system in operation in case of temporary power failures, it can be equipped with an emergency power generator (UPS device). The control unit can be equipped with a weekly / yearly timer, e.g. in order to regulate loading / unloading times in traffic-calmed areas. The control logic of timers acts in the exact same way as previously described.

  • Page 29: Maintenance

    MAINTENANCE The following instructions are exclusively intended for competent / qualified persons with suitable training, specialist knowledge and practical experience sufficient to correctly and safely fit, test, and carry out maintenance on a bollard system. In order to ensure the correct function and a constant safety level, perform the following inspections and test on the bollard system, safety devices and connected accessories every six months.
  • Page 30 MAINTENANCE Check of the pressure in the hydraulic system. ATTENTION – this check must be performed when the hydraulic pump is “cold” (not to be carried out (A009) after several consecutive movements which may cause the oil heating in the hydraulic system). Lower the bollard, then connect the pressure gauge with the pressure measuring head in the hydraulic system (this is possible starting from 2008 models, on the contrary in older versions there is no pressure outlet).
  • Page 31 MAINTENANCE Check the function of the safety induction Check the correct function if the bollard system is equipped with induction loops and a loop detector loops and loop detector (optional item). (A017) installed in the control. For this, place a test metal mass (e.g. a metal box with metal tools inside) on different sections of the induction loops and check whether the LED on the loop detector is illuminated in red (when induction loops are free, the LED is blue).

  • Page 32: Specific Operations

    • In case of replacement, request to RIB S.R.L the specific replacement procedure for the flashing light and advise if the printed circuit of the flashing light is orange (old version with IP 67 protection class) or...
  • Page 33 • In some cases, even if after the adjustment of the maximum pressure, the system does not reach the requested values; in this case it is necessary to replace the hydraulic pump and send it to RIB S.r.l. for the repair.
  • Page 34 SPECIFIC OPERATIONS Adjust the lowering speed. (B007) This procedure is used to synchronize installation of several bollards. We suggest not to change the value but to maintain a speed of 2s. • Lower the bollard, lift it out of foundation box then turn the 230V supply off . •...

  • Page 35: Malfunction And Troubleshooting

    This guide shows the most common problems that can occur while using a RIB system. Client’s technicians can solve some problems indipendently (especially if they are equipped with spare parts), while for other troubles it may be necessary to be supported by RIB S.r.l assistance department –...
  • Page 36 The bollard completes the rising phase, but it The adjustable parameter in the master board Request to RIB S.r.l. the specific document for performs the reversal and turns back in lower which corresponds to the reversal time in case of the programming software, communicating the position.
  • Page 37 TROUBLESHOOTING • • The bollard is in high position and a lowering the piston rod is very “dry” and must be lubricate the piston rod. command is given, the bollard starts lowering lubricated. • replace the piston. but it stops in intermediate position. •...
  • Page 38 NOTES...
  • Page 39 NOTES...

  • Page 40: Ce Conformity

    Dichiarazione di incorporazione per le quasi-macchine - Direttiva Macchine 2006/42/CE, Allegato II., B Declaration of incorporation for partly completed machinery - Machinery Directive 2006/42/EC, Annex II., B R.I.B. S.r.l. - Via Matteotti, 162 - 25014 Castenedolo - Brescia - Italy Tel.

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