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Summary of Contents for FLO-DYNAMICS HEAVY DUTY DCF-35
- Page 1 40201195 DCF-35 Diesel Component Flusher Operations Manual Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com...
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Page 2: Table Of Contents
SAFETY INFORMATION ............... 3 MACHINE SPECIFICATIONS & FEATURES ....... 9 MACHINE OVERVIEW ..............10 OPERATING INSTRUCTIONS ........... 11 MAINTENANCE ................18 REPLACEMENT PARTS ............19 WARRANTY INFORMATION ............24 Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com... -
Page 3: Introduction To The Machine
Ford 6.7L EGR Valve and Cooler cleaning. CUSTOMER SERVICE CONTACT INFORMATION For product information and tech support please call: 800-303-5874 or visit: www.flodynamics.com Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com... -
Page 4: Safety Information
Indicates a situation which, if not avoided, may result in damage to the machine, or the vehicle being serviced. Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com... - Page 5 Read Instructions Before Use Risk of Explosion Mandatory Eye Protection Risk of Entanglement Mandatory Protective Gloves Dangerous Fumes Mandatory Protective Clothing Do Not Pull or Move Risk of Burns Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com...
- Page 6 Fire, explosion, or flying particles may cause serious injury. Risk of expelling pressurized fluids. • Wear safety goggles and protective clothing, user, and bystander. Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com...
- Page 7 • Keep hoses and jumper cables away from heat sources and sharp edges. • Do not operate equipment with damaged cords or hoses until they have been examined by a qualified serviceman. Fire or explosion can cause injury. Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com...
- Page 8 (i.e. hoses and fittings) may reach temperatures uncomfortable to the touch. Exercise caution in avoiding contact with these items. Hot components can cause injury or discomfort. Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com...
- Page 9 • Periodically clean the machine by wiping down with a clean, soft, dry cloth. Improper operation of equipment may result in damage to machine or components. SAVE AND FOLLOW THESE INSTRUCTIONS! Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com...
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Page 10: Machine Specifications & Features
✔ Easily selected flush times 15, 30, 45, 60, 90, and 120 minutes ✔ 1300W 120V Heater – Heats up cleaner & water solution to 130 deg F in approx. 90 minutes Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com... -
Page 11: Machine Overview
MACHINE OVERVIEW Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com... -
Page 12: Operating Instructions
Always wear safety glasses, protective clothing, and gloves. WARNING: Use only the approved Flo-Dynamics FLOCOR Flo Carbon & Oil Remover (P/N 40201131). Do not use any other non-approved cleaners or any cleaner that is flammable to prevent a health hazard or personal injury. - Page 13 When the run time has elapsed, the DCF-35 will turn off and the RUN TIME light will flash. Position the Flow Control Valve to CIRCULATE mode. Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com...
- Page 14 NOTE: Dispose of used cleaner in compliance with local guidelines only. Do not dispose into local drains. See “ADDITIONAL FUNCTIONS” draining reservoir procedures to drain reservoir. Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com...
- Page 15 Press the RUN TIME button to select CONTINUOUS. Press the HEAT & PUMP button to circulate and heat the reservoir to 130°F while the EGR tubes are being removed and adapter hoses installed. Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com...
- Page 16 Remove the plastic cover and place a screwdriver as shown to hold EGR valve open. Command the EGR valve to full open using a Ford IDS or similar or scan tool. Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com...
- Page 17 EGR inlet port adapter hose. Keep the hose elevated and drain the remaining liquid into a suitable container. Use the following shop-vac procedure to drain the EGR cooler and adapter hoses. Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com...
- Page 18 Test drive vehicle and perform a DEF regeneration cycle. Check for any codes and warning lights being illuminated that were not on prior. Verify EGR system is working properly and return to customer. Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com...
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Page 19: Maintenance
To keep your machine working properly: • Keep debris out of new fluid tanks. • Ensure filter screen is clean before each use. • Avoid spilling fluid on the control panel. Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com... -
Page 20: Replacement Parts
REPLACEMENT PARTS Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com... - Page 21 40201498 RIVET NUT 10-24 THREAD, .020 -.120 THICKNESS 501046 NUT 5/16-18, PAL PUSH 40200505 3/4 HOSE CLAMP - G TEC ADAPTERS 40201317 HOSE CLAMP T-BOLT 1.5" Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com...
- Page 22 Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com...
- Page 23 HOSE - EZ FORM MP - 1.5 ID 40201171 PVC 1.5" ID HOSE HD COOLANT MAINT MACH. PER FT. 40201245 CAM GROOVE COUPLER 1-1/2, PLUG ELBOW, 1-1/2 NPT FEM END Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com...
- Page 24 RED HOSE 1/2 ID - G TEC ADAPTERS 40201312 COUPLER QD 1/4 PLUG X 1/2 HOSE ID BARB 40100132 KIT-DCF35 SERVICE HOSE 40100130 KIT-DCF35 EGR ADAPTER Flo-Dynamics, Inc. • 3300 Reedy Drive • Elkhart, IN 46514 • 800-303-5874 • flodynamics.com...
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Page 25: Warranty Information
LIMITED ONE (1) YEAR WARRANTY Flo-Dynamics DCF-35 Flo-Dynamics warrants only to the original Purchaser that under normal use, care and service, the Equipment (except as otherwise provided herein) shall be free from defects in material and workmanship for one year from the date of original invoice. External hoses, remote control modules, adapters, and all other attachments, supplies and consumables (except as otherwise provided herein) are warranted for 90 calendar days from the date of original invoice.
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