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TABLE OF CONTENTS
INTRODUCTION to the BrakeMate ........................................ 2
SAFETY INFORMATION .......................................................... 3
SYSTEM FEATURES & SPECIFICATIONS ............................. 9
MACHINE OVERVIEW ............................................................ 10
OPERATING PROCEDURES .................................................. 13
MASTER CYLINDER ADAPTERS ........................................... 15
REPLACEMENT PARTS ......................................................... 16
MAINTENANCE ....................................................................... 18
CUSTOMER SERVICE CONTACT INFO .............
WARRANTY INFORMATION
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Summary of Contents for FLO-DYNAMICS BrakeMate
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Page 1: Table Of Contents
TABLE OF CONTENTS INTRODUCTION to the BrakeMate ........2 SAFETY INFORMATION ............3 SYSTEM FEATURES & SPECIFICATIONS ......9 MACHINE OVERVIEW ............10 OPERATING PROCEDURES ..........13 MASTER CYLINDER ADAPTERS ........... 15 REPLACEMENT PARTS ............16 MAINTENANCE ............... 18 .. - Page 2 Brake service is now more profitable, since we have eliminated the need for a second technician when performing a brake bleeding service. The BrakeMate provides the shop with the ability to flush and pressure test a brake system faster and easier than ever before with a combination of automation, speed and effectiveness.
- Page 3 The safety messages presented below and throughout this user’s manual are reminders to the operator to exercise care when using this unit. Before using your BrakeMate unit, always refer to and follow the safety messages and applicable service procedures provided by the manufacturer of the vehicle being serviced.
- Page 4 • Safety Symbols A safety symbol, when present, gives a graphical description of the potential hazard, and how to avoid the hazard: Risk of Fire Read Instructions Before Use Risk of Explosion Mandatory Eye Protection Risk of Entanglement Mandatory Protective Gloves Dangerous Fumes Mandatory Protective Clothing Do Not Pull or Move...
- Page 5 IMPORTANT SAFETY INSTRUCTIONS Engine exhaust contains toxic gases. • Vent vehicle’s exhaust away from work area. • Do not breathe exhaust. Exhaust gases will cause injury or death. Improper use and operation. • Read, understand and follow all safety messages and operational procedures in this manual before operating this machine.
- Page 6 • Engine systems can malfunction, expelling fuel, oil vapors, hot steam, hot toxic exhaust gases and other debris. • Always unplug the machine from its power source when not in use. • Keep the service hoses away from hot or moving engine parts. Hoses can split or burst causing fluid to be expelled.
- Page 7 Risk of fire or explosion. Gases produced by a battery are highly explosive. • Wear safety goggles and protective clothing, user and bystander. • This machine is equipped to operate on 12-volt DC power only. A power source greater than this can result in serious injury to the user as well as damage to the machine. •...
- Page 8 • Never leave the machine running unattended. • The BrakeMate is not designed for any other purpose than the servicing of automotive brake systems. Operation of this machine by anyone other than qualified personnel may result in injury.
- Page 9 DIMENSIONS & TECHNICAL SPECIFICATIONS DIMENSIONS: 39" Tall 17" Wide 31" Deep Service Hose: 15’ outside of machine Wheels: 5” locking casters (front) 5” casters (back) Fluid Tanks: 7-Quart New Fluid Tanks 20-Quart Waste Fluid Tank Weight: 70 lbs TECHNICAL SPECIFICATIONS: Power: 12-Volt DC from vehicle battery Operating Temperature:...
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Page 10: Machine Overview
MACHINE OVERVIEW... - Page 11 CONTROL PANEL OVERVIEW BUTTONS Button: Function: M/C PRESSURE Pressurizes the master cylinder. Toggles ABS function on and off. ENTER/ START Enter sequence wheel choice/start exchange. SELECT Selects wheel sequence for exchange. ADD FLUID/ DRAIN NEW TANK Pumps new fluid out of service hose. REMOVE FLUID 1 Press- Pulls fluid through ABS line.
- Page 12 LED Lights Light: Indication: ABS mode is turned on. WASTE TANK FULL The waste fluid tank needs to be drained. NEW TANK EMPTY There is no more new fluid in the machine. RUNNING The brake flush is in progress.
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Page 13: Operating Procedures
OPERATING PROCEDURES NOTE: If machine will not prime or drain, remove service panel and locate solenoid valve (labeled #1). Loosen hose fitting until a small amount of fluid drips out. Tighten and reattempt prime or drain. MACHINE SETUP: Fill New Fluid Tank with fresh brake fluid. Connect the machine’s battery cables to the vehicle’s battery. - Page 14 2. Select a sequence by touching the “Select” button until the wheel you want to service first is illuminated; then touch the “Enter/Start” button. 3. Repeat until all wheels have been selected. 4. Touch the “Enter/Start” button again after all wheels have been selected to start the flush. DISCONNECT: Close all bleeder valves on vehicle.
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Page 17: Replacement Parts
REPLACEMENT PARTS LIST Part # Description 941587W Control Panel w/ Electronic Board & Label 941504 Manifold w/ Solenoids 941519 Sight Glass Tube 941502 Pressure Side Pump 941503 Waste Tank Drain Pump 941545 Vacuum Side Pump R941251 Level Switch 941506 Pressure Switch 941547W Battery Cable Assembly Master Cylinder Adapter Kit... - Page 18 To order replacement parts for the BrakeMate, call: 1-800-525-5438...
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Page 19: Maintenance
MAINTENANCE To keep your machine working properly… • Keep debris out of new fluid. • Avoid spilling fluid on the control panel. • Periodically wipe down exterior using a soft, damp cloth. CUSTOMER SERVICE CONTACT INFORMATION If you are experiencing problems with this machine, call technical support at: 1-800-303-5874... - Page 20 LIMITED ONE (1) YEAR WARRANTY Flo-Dynamics warrants only to the original Purchaser that under normal use, care and service, the Equipment (except as otherwise provided herein) shall be free from defects in material and workmanship for one year from the date of original invoice. External hoses, remote control modules, adapters and all other attachments, supplies and consumables (except as otherwise provided herein) are warranted for 90 calendar days from the date of original invoice.
- Page 21 Notes...