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TABLE OF CONTENTS

SAFETY INFORMATION .......................................................... 3
SYSTEM FEATURES & SPECIFICATIONS ............................. 9
MACHINE OVERVIEW ............................................................ 10
REPLACEMENT PARTS .........................................................
MAINTENANCE ....................................................................... 19
3
.............................................. 2
3
............................... 13
3
+ ............................ 15
...................................................... 20
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19
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17

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Table of Contents
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Summary of Contents for FLO-DYNAMICS VacFill3

  • Page 1: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION to the VacFill ..........2 SAFETY INFORMATION ............3 SYSTEM FEATURES & SPECIFICATIONS ......9 MACHINE OVERVIEW ............10 OPERATING PROCEDURES for VacFill ....... 13 OPERATING PROCEDURES for VacFill + ......15 REPLACEMENT PARTS ............MAINTENANCE ............... 19 ..
  • Page 2: Introduction To The Vacfill 3

    INTRODUCTION to the VacFill Congratulations on the purchase of your VacFill coolant service machine! The VacFill is a device that removes and refills engine coolant quickly and efficiently. Before the coolant is refilled, a vacuum is applied to the cooling system to eliminate any air in the system.
  • Page 3: Safety Information

    IMPORTANT SAFETY NOTICE For your safety, read this manual thoroughly before operating this machine. Your VacFill unit is intended for use by properly trained, skilled professional automotive technicians. The safety messages presented below and throughout this user’s manual are reminders to the operator to exercise care when using this unit.
  • Page 4 • Safety Symbols A safety symbol, when present, gives a graphical description of the potential hazard, and how to avoid the hazard: Risk of Fire Read Instructions Before Use Risk of Explosion Mandatory Eye Protection Risk of Entanglement Mandatory Protective Gloves Dangerous Fumes Mandatory Protective Clothing Do Not Pull or Move...
  • Page 5 IMPORTANT SAFETY INSTRUCTIONS Engine exhaust contains toxic gases. • Vent vehicle’s exhaust away from work area. • Do not breathe exhaust. Exhaust gases will cause injury or death. Improper use and operation. • Read, understand and follow all safety messages and operational procedures in this manual before operating this machine.
  • Page 6 • Engine systems can malfunction, expelling fuel, oil vapors, hot steam, hot toxic exhaust gases and other debris. • Always unplug the machine from its power source when not in use. • Keep the service hoses away from hot or moving engine parts. Hoses can split or burst causing fluid to be expelled.
  • Page 7 Risk of fire or explosion. Gases produced by a battery are highly explosive. • Wear safety goggles and protective clothing, user and bystander. • This machine is equipped to operate on 12-volt DC power only. A power source greater than this can result in serious injury to the user as well as damage to the machine. •...
  • Page 8 Risk of injury. • This equipment should be operated by qualified personnel only. • Use this equipment only as described in this manual. • Always unplug the machine from its power source when not in use. • Loop the power cord loosely in its proper location when machine is not in use. •...
  • Page 9: System Features & Specifications

    DIMENSIONS & TECHNICAL SPECIFICATIONS DIMENSIONS: 52" Tall (VacFill 23" Wide 27" Deep Service Hose: 10’ outside of machine Wheels: 5” locking casters (front) 9 3/4” casters (back) Fluid Tanks: (2) 28-Quart New Fluid Tanks 28-Quart Waste Fluid Tank Weight: 160 lbs (VacFill 170 lbs (VacFill TECHNICAL SPECIFICATIONS: Power:...
  • Page 10: Machine Overview

    MACHINE OVERVIEW (VacFill + Shown)
  • Page 12 MACHINE CONTROLS OVERVIEW Please take time to familiarize yourself with the VacFill controls before performing your first coolant exchange. The Main Control Panel is located on the front of the machine. VacFill3 Coolant Service Machine VacFill3+ Coolant Service Machine w/ Top-Off Feature...
  • Page 13: Operating Procedures For Vacfill

    OPERATING PROCEDURES for VacFill IMPORTANT: Machine needs at least 115psi of air to operate. SUCTION WAND PROCEDURE: 1. Connect Wand Adapter to service line & open Ball Valve. 2. Turn Overflow Valve on back of machine to “Normal Service Position”. 3.
  • Page 14 11. Wait until no more waste fluid is being removed. 12. Turn Right Dial to desired fluid type to fill the radiator making sure you don’t break the vacuum seal between the rubber cone & the radiator. 13. Turn Left Dial to “Air Off” position after fluid is removed. 14.
  • Page 15: Operating Procedures For Vacfill 3

    OPERATING PROCEDURES for VacFill IMPORTANT: Machine needs at least 115psi of air to operate. SUCTION WAND PROCEDURE: 1. Connect Wand Adapter to Black Service Hose & open Ball Valve. 2. Turn Overflow Valve on back of machine to “Normal Service Position”. 3.
  • Page 16 10. Insert Cone Adapter into radiator, making sure the tip of the cone is submerged. HINT: If servicing from bottle, insert a hose into the cone long enough to reach near the bottom of the bottle (hose not supplied). 11. Wait until no more waste fluid is being removed. 12.
  • Page 17: Replacement Parts

    REPLACEMENT PARTS LIST Part # Description 941444W Control Panel w/ Label (VacFill3) 941458 Control Panel w/ Label (VacFill3+) 941448 Wire Harness (VacFill3+) 941285 Fluid Pump (VacFill3+) 941438 Vacuum Gauge 941422 Upper Service Panel w/ Equipment List Label R941305 Lower Service Panel w/ Warning Sticker...
  • Page 18 To order replacement parts for the VacFill , call: 1-800-303-5874...
  • Page 19: Maintenance

    MAINTENANCE To keep your machine working properly… • Keep debris out of new fluid tanks. • Avoid spilling fluid on the control panel. • Periodically wipe down exterior using a soft, damp cloth. CUSTOMER SERVICE CONTACT INFORMATION If you are experiencing problems with this machine, call technical support at: 1-800-303-5874...
  • Page 20: Warranty Information

    LIMITED ONE (1) YEAR WARRANTY Flo-Dynamics warrants only to the original Purchaser that under normal use, care and service, the Equipment (except as otherwise provided herein) shall be free from defects in material and workmanship for one year from the date of original invoice. External hoses, remote control modules, adapters and all other attachments, supplies and consumables (except as otherwise provided herein) are warranted for 90 calendar days from the date of original invoice.

This manual is also suitable for:

Vacfill3+

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