SMC Networks ISA2 Series Installation & Maintenance Manual

ISA2-TFI56GB-C
Installation & Maintenance Manual
Air Catch Sensor
Series ISA2
1 Safety Instructions
This manual contains essential information for the protection of users
and others from possible injury and/or equipment damage.
•Read this manual before using the product, to ensure correct handling,
and read the manuals of related apparatus before use.
•Keep this manual in a safe place for future reference.
•These instructions indicate the level of potential hazard by label of
"Caution", "Warning" or "Danger", followed by important safety
information which must be carefully followed.
•To ensure safety of personnel and equipment the safety instructions in
this manual and the product catalogue must be observed, along with
other relevant safety practices.
CAUTION indicates a hazard with a low level of
Caution risk which, if not avoided, could result in minor or
moderate injury.
WARNING indicates a hazard with a medium level
Warning of risk which, if not avoided, could result in death or
serious injury.
DANGER indicates a hazard with a high level of
Danger
risk which, if not avoided, will result in death or
serious injury.
This product is class A equipment that is intended for use in an
industrial environment.
There may be potential difficulties in ensuring electromagnetic
compatibility in other environments due to conducted as well as radiated
disturbances.
Warning
Do not disassemble, modify (including changing the printed
circuit board) or repair.
An injury or failure can result.
Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
Do not operate in an atmosphere containing flammable or
explosive gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
Do not use the product in a place where static electricity is a
problem.
Otherwise it can cause failure or malfunction of the system.
If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical
system
•Check the product regularly for proper operation
Otherwise malfunction can result, causing an accident.
The following instructions must be followed during maintenance:
•Turn off the power supply
•Stop the air supply, exhaust the residual pressure and verify that
the air is released before performing maintenance
Otherwise an injury can result.
Caution
Do not touch the terminals and connectors while the power is on.
Otherwise electric shock, malfunction or damage to the product can
result.
After maintenance is complete, perform appropriate functional
inspections and leak tests.
Stop operation if the equipment does not function properly or there is
a leakage of fluid.
When leakage occurs from parts other than the piping, the product
might be faulty.
Disconnect the power supply and stop the fluid supply.
Do not apply fluid under leaking conditions.
Safety cannot be assured in the case of unexpected malfunction.
2 Speficication
Model ISA2-G**1* ISA2-G**5* ISA2-H**1*
Fluid Dry air ( Filtered through a 5µm filter )
Operating pressure range 30 to 200kPa 50 to 200kPa
Detection Zone 0.01 to 0.25mm 0.03 to 0.5mm
Detection nozzle size 1.5
Repeatability including 0.01mm or less 0.01mm or less
temperature Detection distance : 0.01 to 0.15mm Detection distance : 0.03 to 0.15mm
characteristics Supplied pressure : 100 to 200kPa Supplied pressure : 100 to 200kPa
0.01mm or less 0.01mm or less
Hysteresis
Detection distance : 0.01 to 0.15mm Detection distance : 0.03 to 0.15mm
Power supply voltage 12 to 24VDC ( Ripple 10% or less )
Current consumption 15mA or less at 24VDC
NPN open PNP open NPN open
Output
collector collector collector
Max. load current 80mA
Max. load voltage 30VDC ( NPN Output )
Residual voltage 1.5V or less at 80mA
"LED level meter ( Red : 1, Green : 2 )
Indicator light
( Green is lit when red disappears. )"
Lead wire ( for independent wiring ) "For M12 pre-wired connector with 4 pins, Length is 5m"
Terminal board box
Front wiring ( Electrical entry size : 21 )
( for centralized wiring )
Operating temp. range 0 to 60 ( No condenstation, No freezing)
Operating humidity range 35 to 85%RH
50kPa 5 or less 10 or less
Flow
consumption 100kPa 8 or less 15 or less
I/min ( ANR )
200kPa 12 or less 22 or less
Withstand voltage 1000VAC 50/60Hz for 1minute between lead block and case
Insulation resistance 2M or more between lead block and case ( 500VDC M )
Port size Nil : Rc1/8 N : NPT1/8 F : G1/8
"IP66 ( Solenoid valve : IP65, Pressure gauge and regulator
Enclosure
doesn't have protective structure )"
Weight 540g ( for independent wiring including 5m cable with straight connector )
3 Model Indication Method
Manifold
IISA2
Without control unit
IISA2
With control unit
Control unit
C
Regulator+2 port solenoid valve
V
2 port solenoid valve
Electrical entry and supply port position
SR
Centralized wiring, SUP port right
SL
Centralized wiring, SUP port left
PR
Individual wiring, SUP port right
PL
Individual wiring, SUP port left
*The supply port position is the one when the
switch is viewed from the front.
Stations
1 to 6
Option
Nil Without bracket
B
With bracket
D
With DIN rail
*Please order DIN rails separately.
Voltage for 2 port solenoid valve
1
AC100V
2
AC200V
3
AC110V
4 AC220V
5 DC24V
6 DC12V
36 AC230V
ISA2-H**5* Stations or additional stations
ISA2 G E2
2
Setting distance
G 0.01 to 0.25mm
H 0.03 to 0.5mm
Port size
Nil Rc1/8
PNP open
N NPT1/8
collector
*F G1/8
*Made to order
Note1)
Pressure gauge
*A without Gauge Note2)
E2 Square(MPa)
G2 Round(MPa)
0.2MPa
*P2 Round (Dual indication
MPa and psi)
*Z2 Square(psi)
E4 Square(MPa)
G4 Round(MPa)
*P4 Round (Dual indication 0.4MPa
MPa and psi)
*Z4 Square(psi)
Note1) psi unit is not available in Japan
because of new measurement law.
Note2) Pressure gauge port is Rc1/8.
*Made to order
N PL 3 B
C SL 3 B 1 D E2
Gauge for pressure regulator Note1)
* A
Without pressure gauge Note 2)
E2 MPa
0.2MPa
* Z2 psi
E4 MPa
0.4MPa
Z4
* psi
G2
MPa
0.2MPa
P2
* psi
G4
MPa
0.4MPa
P4
* psi
Restrictor + manual lock
Nil
Without restrictor and manual lock
C
With restrictor and without manual lock
W
Without restrictor and with manual lock
M
With restrictor and manual lock
Electrical entry for 2 port solenoid value
D
DIN connector
DL
DIN connector (with lamp)
D0
DIN connector (without connector)
T
Conduit connector
TL
Conduit connector (with lamp)
4 Outline View with Dimensions
Individual wiring
1
With bracket
Electrical entry
N Without lead wire
*L Right angle
Nil Straight
P Terminal box
24
*Made to order
Output
1 NPN
5 PNP
Square
Note1) psi unit is not available in Japan
because of new measurement law.
Note2) Pressure gauge port is Rc1/8.
Round
* Made to order
L1
3 38 L2 38 5
3 0 3 0 3 0
6 9 6 9 6 9
0.2 0.2 0.2
0.1 0.3 0.1 0.3 0.1 0.3
0.4 0.4 0.4
0 0 0
MPa MPa MPa
6.5 L3
24
36 36
Station1 n
19
1 2 3 4 5 6
L1 46 84 122 160 198 236
L2 38 76 114 152
L3 38 76 114 152 190