Cornelius MILLENNIUM MJ30-4 PB Installation And Service Manual
  1. Manuals
  2. Brands
  3. Cornelius Manuals
  4. Beverage Dispenser
  5. MILLENNIUM MJ30-4 PB
  6. Installation and service manual
Cornelius MILLENNIUM MJ30-4 PB Installation And Service Manual

Cornelius MILLENNIUM MJ30-4 PB Installation And Service Manual

Imi cornelius installation & service manual millennium
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
MILLENNIUM (MJ30-4 PB)
(MJ31-4 PB)
(MJ32-4 PB)
(MJ30-4 PC)
(MJ31-4 PC)
(MJ32-4 PC)
INSTALLATION & SERVICE
MANUAL
IMI CORNELIUS INC.
One Cornelius Place, Anoka, Minnesota 55303
Phone (800) 238-3600 or (612) 421-6120 Fax (612) 422-3255
Part No. 85318
Rev. B 2/99

Advertisement

Table of Contents
loading

Related Manuals for Cornelius MILLENNIUM MJ30-4 PB

Summary of Contents for Cornelius MILLENNIUM MJ30-4 PB

  • Page 1 MILLENNIUM (MJ30-4 PB) (MJ31-4 PB) (MJ32-4 PB) (MJ30-4 PC) (MJ31-4 PC) (MJ32-4 PC) INSTALLATION & SERVICE MANUAL IMI CORNELIUS INC. One Cornelius Place, Anoka, Minnesota 55303 Phone (800) 238-3600 or (612) 421-6120 Fax (612) 422-3255 Part No. 85318 Rev. B 2/99...

  • Page 2: Table Of Contents

    Description ...Page 2 Specifications ...Page 3 Receiving & Unpacking ...Page 4 Installation ...Page 4-6 Connect Drain Connect Water Supply Fill Ice Water Bath Connect Power Supply/Start Refrigeration Purge Air from System Connect B-I-B Concentrate Priming the Concentrate Pumps Sanitizing prior to Initial Use Apply Sealant to Base &...

  • Page 3: Description

    With it’s innovative compact design, reduced operating expense, ease of use and service we’re certain the Millennium will meet the most demanding conditions for many years to come. General Description The Millennium™ is a state of the art four product B-I-B juice dispenser.

  • Page 4: Specifications

    9-1/2 in. (24.13 cm) 15 in. (38.1 cm) Model Number ...MJ30-4 Electrical Ratings ... 115VAC / 1 Phase / 60 Hz, 10 Amps Electrical Connection ... 3 Prong Plug w/ Ground (supplied) ... 2 Prong Plug w/ Ground (supplied with ...

  • Page 5: Receiving & Unpacking

    Carefully inspect for damage. Note: IMI Cornelius is not responsible for damaged freight. If damage is found, you must save all packaging material and contact the freight carrier. Failure to contact the carrier within 48 hours of receipt may void your claim.

  • Page 6: Connect Drain

    Insert a 3/8” nylon washer into the elbow barb of the supply line. Connect the assembled supply line to the water inlet fitting located on the rear of the dispenser. Connect the water supply line to the shut off. Turn on the water and check for leaks. NOTE: The dynamic water pressure must be 20 PSIG (1.4 bar) minimum to ensure correct valve flow control and must not exceed 100 PSIG...

  • Page 7: Sanitizing Prior To Initial Use

    Sanitizing Prior to Initial Use The beverage system must be cleaned and sanitized after installation is completed to safe guard against any possible contaminants which may have entered the system during transport or installation. Refer to the “Cleaning & Sanitizing the System”...

  • Page 8: Cleaning & Sanitizing The System

    Cleaning & Sanitizing the System The dispenser must be cleaned and sanitized after installation and as required by state and local health departments, or every 3 months minimum. Your state or local health codes may require more frequent and extensive sanitizing procedures.

  • Page 9: Daily Cleaning & Maintenance

    Submerse the bag connector and bag valve assembly into the bucket of sanitizing solution. Depress and hold the dispense button until sanitizing solution is dispensed through the mixing valves nozzle. Pulse each valve for 15 seconds on and then release the button. Repeat this pulsing for 15 cycles for each circuit being sanitized.

  • Page 10: Ice Water Bath Cleaning

    with a vacuum cleaner or a soft bristle brush. Clean exterior surfaces compressor, agitator motor, fan motor, and fan blade with a damp cloth to wipe off the accumulated dust. Ice Water Bath Cleaning The water bath should be cleaned to obtain maximum cooling efficiency.

  • Page 11: Troubleshooting Guide

    Problem DISPENSER IS TOTALLY INOPERATIVE DISPENSER WILL NOT COOL Drink temperature should be 35-45 F (2-7 C) WITH POWER PRESENT, UNIT WILL NOT DISPENSE ALL VALVES. Troubleshooting Guide Probable Cause No power present at the source. Power is present at the source...dispenser is still inoperative.
  • Page 12 Problem UNIT DISPENSING CONCENTRATE ONLY NO WATER TO ALL VALVES FROM SINGLE VALVE UNIT WILL NOT DISPENSE WATER OR CONCENTRATE. FROM SINGLE VALVE, UNIT IS DISPENSING CONCENTRATE ONLY. Troubleshooting Guide Probable Cause No water reaching dispenser from the water supply line. Water pressure over 100 psi or 7 bar.
  • Page 13 Problem FROM SINGLE VALVE, UNIT IS DISPENSING WATER ONLY. DISPENSER IS BRIXING OUT TOO HIGH. Troubleshooting Guide Probable Cause Concentrate container empty. BIB connector is not engaged or improperly installed. Air leak in product suction line. No power at the pump motor. Defective gear motor assembly.
  • Page 14 Problem DISPENSER IS BRIXING OUT TOO HIGH. (Cont.) DISPENSER IS BRIXING OUT TOO LOW. Troubleshooting Guide Probable Cause Low viscosity or highly concentrated concentrate. Example 11 to 1 ratio. Supply water pressure is too high. Defective or improperly regulating flow control . Speed switch in the low position.
  • Page 15 Problem WATER LEAKS FROM BOTTOM OF DISPENSING VALVE. WATER CONTINUOUSLY DRIPS FROM NOZZLE. UNIT CONTINUES TO DISPENSE AFTER BUTTON HAS BEEN RELEASED. TWO OR MORE PUMPS OPERATE WHEN ONLY ONE BUTTON IS PUSHED. Troubleshooting Guide Probable Cause Nozzle pieces improperly assembled.
  • Page 16 Problem TWO OR MORE PUMPS OPERATE WHEN ONLY ONE BUTTON IS PUSHED. (Cont.) WITH POWER PRESENT DISPENSER WILL NOT COOL Drink temperature should be 35-45 F 2-7 C WITH POWER PRESENT COMPRESSOR WILL NOT RUN. (Compressor shell is cold to touch.) COMPRESSOR RUNS BUT NO COOLING IS TAKING...
  • Page 17 Problem COMPRESSOR RUNS BUT NO COOLING. TRIPPING OVERLOAD. (Compressor shell is hot to touch). UNIT IS DISPENSING CONCENTRATE ONLY REFRIGERATION SYSTEM HAS BEEN RUNNING FOR EXTENDED PERIOD WITHOUT SHUTTING OFF FROZEN WATER COIL. Troubleshooting Guide Probable Cause Condenser fan not running. Inadequate air flow through the dispenser.
  • Page 18 Problem UNIT IS DISPENSING CONCENTRATE ONLY REFRIGERATION SYSTEM HAS BEEN RUNNING FOR EXTENDED PERIOD WITHOUT SHUTTING OFF FROZEN WATER COIL. Troubleshooting Guide Probable Cause Compressor not cycling off. Remedy Check the ice bank control. Be sure that the control has not overheated and fused the contacts together.

  • Page 19: Wiring Diagram

    Millennium 4 Valve Schematic...

  • Page 20: Exploded View/Parts Identification

    ITEM PART NO. 50222 Merchandiser 720203000 Lens “Refreshing Drinks” 60064003 Fluorescent Bulb, F15T80 (All Voltages) ‡ 350001 Ballast 115v/60hz ‡ 60419006 Ballast 230v/50hz ‡ 60420001 Starter 115v/60hz ‡ 60419004 Ballast 220v/6hz ‡ 350164 Socket, Starter 350061 Lamp Holder 231050 Reflector 231051 Wrapper, Stainless Steel 261142...
  • Page 21 ITEM PART NO. ‡ Compressor Start Capacitor 220v/60hz 350115 Hitch Pin 400407 Washer 350055 Grommet 350158 Sleeve ‡ 350182 Power Switch, Refrigeration Deck 720202200 Transformer Assembly 115v/60hz ‡ 720202201 Transformer Assembly 220v, 230v/50hz, 60 Hz 720201400 Electrical Box Assembly (All Voltages) 720201403 Cover, Electrical Box 710160156...
  • Page 22 Final Assembly...
  • Page 23 ITEM PART NO. 720200804 Tube Fittings/Bracket Assembly 720200801 Base, Pump 720200802 Bracket, Pump Support 48432 Pump & Bracket Assembly Millennium 720201600 Harness Assembly, Pumps to Plug 48195006 Clamp-Hose, .470”-.XXX” I.D. 48309 Tube Assembly, Pump Inlet 48310 Tube Assembly, Valve Inlet 89078 Tubing-Beverage, 3/8 I.D.
  • Page 24 Pump & Bracket Assembly ITEM PART NO. 0704105 Screw, 8-32 x 1/2” 45185 Pump & Motor Assembly 45283 Rubber Bushing With Nut Insert 48420 Pump Bracket P/N 48432 DESCRIPTION...
  • Page 25 ITEM PART NO. 45016001 Pump Motor with Boot (Item #7) 45078 Pump Complete, 3-Roller 45050 Block Assembly, Pump & Motor 45017001 Thumbscrew 0702905 Screw, 8-32 x 3/4” 45098 Tubing Kit (1 Pre-Cut Tube and 2 Clamps) 45074 Boot-Pump Motor Pump Motor Assembly P/N 48405 DESCRIPTION...
  • Page 26 ITEM PART NO. 0704107 Screw, *8-32 THMS, 5/8” LG 45027001 Bushing-Nozzle, SL Juice Dispense 07033901 Bushing-Snap 48415 Valve Block/Bracket Assembly 720200301 Support, Valve Block ‡ 45123 Static Mixer ‡ 31525-057 O-Ring Mixing Nozzle 13/16 O.D. x .676 I.D. ‡ 48808-001 Mixing Nozzle with O-Ring ‡...
  • Page 27 ITEM PART NO. 45177 Holder, Poppet Seal 0720406 Nut, #10-32 KEPS 15321 Ring-Retain, .242 ID 15323 Armature-EL VLV 18070001 Gasket-Rubber 1.055 DIA 18367 Spring-Coil, SS 19695001 Guide-AS Small ELVL 31525021 O-Ring, 1-1/4 OD x 1.114 ID 18071 Seat-Armature Water, FFV 48258005 Spring-Syrup, FFV 45192...
  • Page 28 Valve Block Assembly P/N 45045...

  • Page 29: Electrical Box Assembly

    ITEM PART NO. 45238 Voltage Regulator Assembly, SLJ1000-2 720201401 Enclosure, Electrical 720201403 Cover, Electrical Box 0734801 Rivet, Pop 0704001 Screw, #8-32 Type “F” BD HD, 3/8” LG 59328001 Fuse – 6.25 Amp, 250 V, SL Juice Dispenser 45059 Fuse Holder 720201701 Wiring, Assembly Pumps to E-Box 720201702...
  • Page 30 Voltage Regulator Assembly, SLJ1000-2 ITEM PART NO. 45162 Bracket-Voltage Regulator, SLJ1000-1 45056 Support-PC Board, SL Juice 45012002 Board-Voltage Regulator, SLJ 45613 Fastener, Plastic-VRB Mtg 45004001 Insulator-Voltage Regulator P/N 45238 DESCRIPTION...
  • Page 31 PORTION CONTROL ASSEMBLY...
  • Page 32 PORTION CONTROL ELECTRICAL DIAGRAM P/N 720201800...

  • Page 33: Recommended Spare Parts (Service Agents Only)

    Millennium Model MJ30-4 Recommended Spare Parts List PART NO. 45003100 Nozzle & O-Ring Assembly 45123 Static Mixer (inside disp. nozzle) 31525037 O-Ring, Dispensing Nozzle 45189 Poppet, Rubber, Valve Mixing Block 45177 Poppet Seal Holder 47011 Diaphragm with Hole, Valve Mixing Block 45180 Spring Actuator, Valve Mixing Block 45186...

  • Page 34: Optional Accessories

    Millennium Model MJ30-4 The following options are available for the Millennium Dispenser. For more information, please contact our customer service department at 1-800-238-3600 Monday-Friday between the hours of 8:00 a.m. and 4:30 p.m. CST. Part No. 721900000 Optional Leg Kit Standard (set of 4 steel legs and 2 support braces 721900001 NSU Kit (secures unit for use on ships) 721900002...

  • Page 35: Warranty

    IMI Cornelius Inc. will accept a part, parts, or equipment freight prepaid and return same freight collect to the sender within the continental U.S. or port of export within the continental limits of the U.S. IMI Cornelius Inc. is not responsible for international freight, customs fees or duties at country of destination.

  • Page 36: Illustrated Parts List

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN 55303-6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST MILLENNIUM II 4000 Millennium II 4000 1 of 22 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003...
  • Page 37 620517118 Drip Tray 620048118 Right Side Panel 620048121 Back Panel 620048117 Left Side Panel Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003 Item Name 172265000 620710207 620048120 620710208 620048119 37958 2 of 22 IMI CORNELIUS INC.
  • Page 38 P/N 620048605 Part No. Name Fitting, 1/4 Barb Fitting, Pump Inlet Front Fitting, Pump Inlet Rear Clamp, Hose Clamp #10.5 Harness, Pump Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003 OUT BASE TO B.1.B.
  • Page 39 50459 Bushing, 7/8” 0733903 Bushing, 1-5/16ID X 1/609OD 18689004 Label WATER 18689008 Label Label SYR #1 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003 Item Part No. 18689009 18689010 18689011 18689112 313457000 620919365 50386...
  • Page 40 One Cornelius Place Anoka, MN 55303-6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com LABEL TO BE PLACED ON TOP OF E-BOX ( PART# 620046045) Refrigeration Deck Assembly P/N 620048607 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003...
  • Page 41 Line Accumulator Inlet Tube L & 560003860 Probe Ice Bank GCC 440000906 Clip Retaining Probe Plastic Black Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003 Item Name Part No. 750100402 750100097 52200 620042708 620042709...
  • Page 42 One Cornelius Place Anoka, MN 55303-6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com Water Coil Assembly P/N 750100071 Part No. Name Coil, Upper Bracket, Coil Spacer (Not Shown) Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003...
  • Page 43 45050 Block Assembly, Pump & Motor 45017001 Thumbscrew 0702905 Screw, 8-32 x 3/4” Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003 Item Part No. 45098 45074 45078 720701407 8 of 22 IMI CORNELIUS INC.
  • Page 44 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com Valve Panel Assembly P/N 620407478 Part No. Name O-Ring Mixing Nozzle Touch Panel Bracket 6V Screw 8-32 Washer, Hold Down Screw 6-32 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003...
  • Page 45 O-Ring, 5/16 OD x .176 ID 19695001 Guide 620710107 Rubber Gasket, Valve Block 45518 Bracket, Valve Block Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003 Item Part No. 07032001 16779003 48520001 0720406 60281001 60280002...
  • Page 46 Harness Push Button Switch #2 Harness Push Button Switch #3 Harness Push Button Switch #4 Bracket, Switch Protection 4V (Deleted on some models) Screw MA 8-32 TRPH 16 ST BLK Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003...
  • Page 47 0712901 Screw #4 Type B BH Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003 Harness Portion Control Switch #1 HARNESS PORTION CONTROL SWITCH #1 Harness Portion Control Switch #2 HARNESS PORTION CONTROL SWITCH #2...
  • Page 48 Splicer, 1/4 QC 13 of 22 IMI CORNELIUS INC. One Cornelius Place Anoka, MN 55303-6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com Electrical Box Assembly P/N 620314115 Name Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003...
  • Page 49 440000902 Global Ice Bank Control- 620313338 Harness GIBC Mains 620313339 Harness GIBC Agitator Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003 Item Name Part No. 620313340 620313341 620049107 14 of 22 IMI CORNELIUS INC.
  • Page 50 15 of 22 IMI CORNELIUS INC. One Cornelius Place Anoka, MN 55303-6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com HARNESS SPEED SWITCH HARNESS SPEED SWITCH P/N 620313207 Name Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003...
  • Page 51 Panel Top 4V Black 750100265 Baffle Anti-Spill 4V 750300230 Screw Snap-In Captive 8-32 39725003 Switch Rocker Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003 Item Name Part No. 750300233 750300304 33300 620313361 16 of 22 IMI CORNELIUS INC.
  • Page 52 Facsimile 1-800-258-0255 www.cornelius.com Merchandiser Assembly P/N 6200444205 Part No. Name Drive Fastener Reflector Lamp 4V Tape .040 THK x 1/2 Socket Lamp Bulb 6W 8.34IN Clear Lens Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003...
  • Page 53 ILLUSTRATED PARTS LIST Wiring Diagram for Units with Diagram P/N 620919366 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003 RECPET(RED) PLUG(RED) 18 of 22 IMI CORNELIUS INC. One Cornelius Place Anoka, MN 55303-6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com...
  • Page 54 Anoka, MN 55303-6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST RECPET(RED) PLUG(RED) Wiring Diagram for Units with Diagram P/N 620092051 Millennium II 4000 19 of 22 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003...
  • Page 55 620048121 620710207 620710208 48456 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003 Name Condenser Coil & Fan, 115 VAC Seat, Armature - Water Valve Spring, Coil SS - Water Solenoid Transformer 115 VAC Pump Tubing Kit...
  • Page 56 Push Button to Portion Control Conversion Kit (Right) Replacement Side (Left) Panel Assembly 21 of 22 IMI CORNELIUS INC. One Cornelius Place Anoka, MN 55303-6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003...
  • Page 57 IMI CORNELIUS INC. One Cornelius Place Anoka, MN 55303-6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com ILLUSTRATED PARTS LIST Manual Part No.: 620919547IPL 22 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Cornelius Inc., 2003...
  • Page 58 Notes...
  • Page 59 P/N85318 Rev. B Print Date: 2/99...

This manual is also suitable for:

Millennium mj32-4 pcMillennium mj31-4 pbMillennium mj30-4 pcMillennium mj31-4 pcMillennium mj32-4 pb

Table of Contents