Dismantling The Ignition Module And Flywheel - RedMax GZ5000 Workshop Manual

Repair Instructions
7.6 Dismantling the ignition module
and flywheel
1
Remove the cylinder cover. Remove the starter.
Snap off the ignition cable from the guide rail and
remove the guide rail. See figure 7.
2
Knock out a few of the pins in the tool if it does not
match up with the flywheel.
Use the tool to hold the flywheel in place while the
flywheel nut is loosened using a suitable socket
wrench. See figure 8.
3
Thread the mandrel on the crank pin. Screw in until
1-2 threads are left to the flywheel. Knock on the
mandrel with a suitable metal hammer while at the
same time pulling the flywheel outward until the
flywheel comes off the shaft. Remove mandrel and
flywheel. See figure 9.
Unscrew the air nozzle to replace the ignition mod-
ule. Loosen the screws on the ignition module. See
figure 10.
Dismantle the air filter, air filter holder and carburet-
tor. See the "Dismantling the carburettor" chapter.
Dismantle the tank unit as outlined in the "Disman-
tling the tank unit" chapter.
Dismantle the intake system, see the "Dismantling
the intake system" chapter.
Loosen the earth cable. See figure 10. Pull the
cables through the openings in the crankcase.
Cleaning and inspection
• Clean all parts, especially the tapers on the
flywheel and shafts.
• Check the flywheel for cracks or any other signs
of damage.
30
- English
Fig 7
Fig 8
Fig 9
Fig 10