Gerima SMA 40 APV-48.H1 Operating Manual

Gerima SMA 40 APV-48.H1 Operating Manual

Hand-held beveling machine

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Operating manual
Hand-held beveling machine
SMA 40 APV-48.H1
Operating manual

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Summary of Contents for Gerima SMA 40 APV-48.H1

  • Page 1 © Operating manual Hand-held beveling machine SMA 40 APV-48.H1 Operating manual...
  • Page 2: Preface

    All rights, including translation, are reserved. No part of this manual may be reproduced in any form (print, photocopy, microfilm or any other process) without the written permission of GERIMA GmbH, St. Wendel, reproduced or distributed using electronic systems, duplicated or distributed.
  • Page 3: Table Of Contents

    © Directory Preface…….…………………………………………. Imprint…...………………………………………….… 2 Foreword……………………………………………... Signs and symbols ..……………………………….. Technical specification………………….………… 6 Technical data….…………………………………….. 6 Shipment….………………………….……………….. 6 Noise emission value…..………………………….… 7 Power-on time…………..………………………….… 7 Safety instructions……….………………………… 8 Basic safety instructions…………….………………. 8 Intended use………………………...……………….. 14 Settings………………...……………………..……… 15 Replacing guiding roll……………..………………... 15 Replacing carbide inserts……...…………………...
  • Page 4: Foreword

    If you have questions regarding the use or operation of the machine, or if you need our Please contact GERIMA for the latest product in- supportor advice regarding specialized appli- formation. cations, our team of specialist retailers and...
  • Page 5: Signs And Symbols

    © Signs and symbols Please read the manual before using the ma- The information in this manual are indentified as follows: chine ! Danger! This manual has been created so that you can Warning of person, machinery or work with your device quickly and safely. Here is a environmental damage.
  • Page 6: Technical Specification

    (depending on material and guiding roll) Handle Motor On-/Off-switch Spindle lock Height clamping lever Milling head with guiding roll Guiding plate Vernier scale Shipment 1x Basic machine SMA 40 APV-48.H1 (milling head not included) 1x Manual 1x Torx wrench T15 1x Hexagon screwdriver SW5...
  • Page 7: Noise Emission Value

    © Technical manual Noise emission values in accordance with the DIN Power-on time (POT): EN 60745-1 standard: To avoid damaging the machine, it is essential to be monitor how long the machine has been Noise emission [dB (A)] Value operating continuously (‘power-on time’). certainty Emission sound pressure The compressed air that powers a pneumatic drive...
  • Page 8: Safety Instructions

    Basic safety instructions Duties of the operator The following instructions must be The SMA 40 APV-48.H1 was desig- read carefully in order to avoid ac- ned and built taking into account a risk cidents to persons and / or property...
  • Page 9 © Basic safety instructions Operator qualifications and protection of ma- Protective clothing: chine operators: When working on/with the machine always wear: The term ‘operator’ is used here to mean any per- son who operates, adjusts, services and/or repairs the machine. ear protectors, The employer is obliged to inform the operator about security relevant standards and to verify...
  • Page 10 • Servicing: The machine may only be serviced by edges. appropriately qualified technical staff or by the manufacturer’s service personnel. • Always use genuine GERIMA spare parts and acces- sories. • Repair: The machine may only be repaired by • Check hose diameter and air pressure. The compres- appropriately qualified technical staff or by the sed air at the tool connection should have a max.
  • Page 11 © Basic safety instructions Pneumatically-driven power tools Regular pre-start safety precautions are generally not insulated in a way that would allow them to come into Perform the following pre-start proce- contact with an electrical power dures each time you plan to use the source.
  • Page 12 © Basic safety instructions Maintenance: Maintenance or service work must • If protective guards or other safety devices have only be performed once the machi- to be removed for servicing or maintenance work, ne’s moving parts have come to they must be reinstalled immediately after the rest.
  • Page 13 • The machine is covered to prevent the risk of Any alterations to the machine contact with moving parts. must have been approved by GERIMA GmbH. • However residual risks still exist. This also applies to the welding of the component parts.
  • Page 14: Intended Use

    48.H1 may only be used for work and materials described in the section ‚intended use‘. Do not use the machine to work on materials containing asbestos! The SMA 40 APV-48.H1 is a hand-held, pneumati- cally powered beveling machine intended: • For machining workpieces made of steel,...
  • Page 15: Settings

    © Settings Setting the bevel length Replacing guidind roll / carbide inserts / milling body Before replacing the machi- a leg length = bevel length a ne must be disconnected b leg length = bevel length b from the compressed air supply and secured against C bevel width reconnection.
  • Page 16: Setting The Radius

    © Settings Adjusting the radii: Notes on radius milling: Please note that only the position of the upper Choosing the right guiding roll to ensure the correct edge of the radius can be adjusted by rotating the lateral position of the radius is just as important as guiding plate.
  • Page 17: Consumables And Accessories

    © Consumables Übersicht Overview and order numbers carbide inserts for bevel and radii: Aluminium Steel Steel Stainless Function Name of part Copper up to 600 N/ up to 900 N/ Order-nr. steel Brass mm² mm² KX8.B10-V1 0101.404.18-00030 Bevel KX8.B12-V1 0101.404.18-00031 KX8.B15-V1 0101.404.18-00032 R3-KX8.B20-V1...
  • Page 18: Operating Mode

    © Operating mode General: Handling: Two-handed operation: Damages caused by wrong power supply! Whatever the position of the • Check values air connection. The air machine, always use two hands to control the machine. pressure must correspondend with the specifications on the type plate of the machine.
  • Page 19: Maintenance

    Service 2: A slat replacement should only be certified by one. GERIMA service or Atlas Copco service are carried out, otherwise the guarantee claims will be lost. Disposal of components removed from the machine All machine parts and operating and auxiliary materials must be disposed of in accordance...
  • Page 20: Technical Documentation

    © Technical documentation Gear box unit SMA 40 APV-48.H1 0202-28-02-00-00-01 name of part order-nr. Holding plate handle 0109.262.20-00007 Drive shaft 0109.262.20-00005 Drive shaft, divided below 0109.262.20-00002 Adapter gearbox flange cover 0109.262.20-00001 Round handle 0101.482.19-00025 Bearing housing 0109.103.09-00127 Thread insert M6x14 0101.143.09-00023...
  • Page 21 © Technical documentation Gear box unit SMA 40 APV-48.H1 0202-28-02-00-00-01 name of part order-nr. Guide plate adapter 0109.262.20-00004 Lock ring 0109.262.20-00003 Holder guiding plate 0101.482.20-00001 Spacer ring 0101.143.09-00032 Thread insert M8x15 0101.143.09-00033 Steel sleeve 0101.143.09-00005 Guiding plate 0101.143.09-00002 Wing screw M8x20 0000.032.14-00058...
  • Page 22: Terms Of Guarantee

    GERIMA or by one of its authorized specialist retailer or representatives. Guarantee claims can be made only for genuine GERIMA parts and if the machine was used for its intended purpose. The guarantee does not cover, in particular: operational wear and tear; improper use;...
  • Page 23: Ec Declaration Of Conformity

    66606 St. Wendel Germany Product SMA 40 APV-48.H1, 21-311-*****, 00001-99999, 2021 We hereby declare that the above mentioned product complies with all relevant provisions of the Machinery Directive 2006/42/EC. The above product fulfills the relevant requirements of the following guidelines: ►...

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