SAINT-GOBAIN NORTON CLIPPER CM 501 ME Operating Instructions Manual

SAINT-GOBAIN NORTON CLIPPER CM 501 ME Operating Instructions Manual

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CM 501 ME
OPERATING INSTRUCTIONS
Translation of the original instructions

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Summary of Contents for SAINT-GOBAIN NORTON CLIPPER CM 501 ME

  • Page 1 CM 501 ME OPERATING INSTRUCTIONS Translation of the original instructions...
  • Page 2 VERS. 2017.06.21 CM 501 ME_MAN_EN...
  • Page 3 Valid for machines as of serial number: 1404000000 Storage site for the technical documents : Saint-Gobain Abrasives 190, Bd. J. F. Kennedy 4930 BASCHARAGE, LUXEMBOURG This declaration of conformity loses its validity when the product is converted or modified without agreement.
  • Page 4 VERS. 2017.06.21 CM 501 ME_MAN_EN...
  • Page 5: Table Of Contents

    VERS. 2017.06.21 CM 501 ME_MAN_EN CM501 OPERATING INSTRUCTIONS AND SPARE PARTS LIST 1 BASIC SAFETY INSTRUCTIONS 1.1 Symbols 1.2 Machine plate 1.3 Safety instructions for particular operating phases 2 MACHINE DESCRIPTION 2.1 Short description 2.2 Purpose of use 2.3 Layout 2.4 Technical Data 2.5 Statement regarding the vibration emission 2.6 Statement regarding noise emission...
  • Page 6: Basic Safety Instructions

    VERS. 2017.06.21 CM 501 ME_MAN_EN 1 BASIC SAFETY INSTRUCTIONS The CM501 is exclusively designed for the cutting of construction products mainly on construction sites. Uses other than the manufacturer's instructions shall be considered as contravening the regulations. The manufacturer shall not be held responsible for any resulting damage. Any risk shall be borne entirely by the user.
  • Page 7: Machine Plate

    VERS. 2017.06.21 CM 501 ME_MAN_EN 1.2 Machine plate Important data can be found on the following plate located on the machine: Maximum blade diameter Year of production Weight Machine Code Machine Model Bore diameter Machine type Power Safety standard Blade speed Serial number 1.3 Safety instructions for particular operating phases Before commencing work...
  • Page 8 VERS. 2017.06.21 CM 501 ME_MAN_EN Electrical powered machine • Always turn off the machine and separate it from the main source of electricity before any work on the machine is done. • Make all electrical connections securely to eliminate contact of live wires with spray water or dampness.
  • Page 9: Machine Description

    2 MACHINE DESCRIPTION Any modification, which could lead to a change in the original characteristics of the machine, may be done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity with the safety regulations. 2.1 Short description The CM501 block saw is designed for durability and high performance for onsite wet and dry cutting operations of a wide range of masonry, refractory and natural stone products.
  • Page 10 VERS. 2017.06.21 CM 501 ME_MAN_EN Frame (1) The jig-welded, reinforced and all-steel construction, diagonally braced to ensure perfect rigidity. The frame includes a large capacity, sloping water tray with drain plug. Frame has built-in fork lift brackets (7) for easy transportation. The large base ensures stability while used. Cutting head (2) Jig-welded, steel console equipped with pivot bar, which is fixed to frame uprights.
  • Page 11: Technical Data

    VERS. 2017.06.21 CM 501 ME_MAN_EN Electrical Motor and switch (10) Motor: Low voltage trigger (NVR) built in the switch prevents the motor to restart for example after a power cut. The electric motor has an overload protection. Thermal overload tripping can occur for two reasons: a.
  • Page 12 VERS. 2017.06.21 CM 501 ME_MAN_EN 70184628234 125mm 70184628230 70184627018 Cutting depth mm 70184628233 (without reversing the material) 195mm 70184628235 70184628236 70184628238 245mm 70184628232 70184628234 90mm 70184628230 70184627018 70184628233 Flange diameter 70184628235 108mm 70184628236 70184628238 70184628232 Sound pressure level 81 dB (A) (following ISO EN 11201) Sound energy level 97 dB (A)
  • Page 13: Statement Regarding The Vibration Emission

    VERS. 2017.06.21 CM 501 ME_MAN_EN 2.5 Statement regarding the vibration emission Declared value of vibration emission following EN 12096. Machine Measured value of vibration Uncertainty K Tool used Model / code emission at m/s Model / code CM 501 3.55.3 400V 70184627018 CM 501 1.40.3...
  • Page 14 VERS. 2017.06.21 CM 501 ME_MAN_EN • The measurements are made with new machines. Actual values may vary with site conditions, in terms of:  Materials worked  Wear Machine  Lack of maintenance  Inappropriate tool for application  Tool in poor condition ...
  • Page 15: Statement Regarding Noise Emission

    VERS. 2017.06.21 CM 501 ME_MAN_EN 2.6 Statement regarding noise emission Declared value of noise emission following EN ISO 11201 and NF EN ISO 3744. Machine Sound Uncertainty K Sound power Uncertainty K Model / code Pressure level (Sound level (Sound power level Pressure level EN ISO 11201 NF EN ISO 3744...
  • Page 16 VERS. 2017.06.21 CM 501 ME_MAN_EN • Values determined using the procedure described in the standard EN 12418. • The measurements are made with new machines. Actual values may vary with site conditions, in terms of:  Wear Machine  Lack of maintenance ...
  • Page 17: Assembly And Commissioning

    VERS. 2017.06.21 CM 501 ME_MAN_EN 3 ASSEMBLY AND COMMISSIONING The machine is delivered fully equipped and assembled (although without diamond blade) and is ready for operation after connection to the appropriate power supply. 3.1 Tool assembly Only NORTON blades can be used with the CM501. All tools used must be selected with regard to their maximum permitted cutting speed for the machine’s maximum permitted rotation speed.
  • Page 18: Water Cooling System

    VERS. 2017.06.21 CM 501 ME_MAN_EN 400V Motor Put the ON-OFF-Switch on ON. Then put the Star-Triangle-Switch on Y. Wait until the blade reaches its maximum rotational speed, then turn the Star-Triangle-switch on ∆. The direction of rotation is indicated on the blade guard. If the direction of rotation does not correspond to the direction shown by the arrow, then reverse the motor polarity by turning the phase inverter inside the male plug with a screwdriver.
  • Page 19: Operating The Machine

    VERS. 2017.06.21 CM 501 ME_MAN_EN 5 Operating the machine 5.1 Site of work 5.1.1 Siting the machine • Remove from the site anything, which might hinder the working procedure! • Make sure the site is sufficiently well lit! • Observe manufacturer's conditions for connecting to power supplies! •...
  • Page 20 VERS. 2017.06.21 CM 501 ME_MAN_EN 5.2.2 Multiple step cutting Multiple step cutting consists of moving the conveyor cart with the material to be cut back and forward under the rotating blade, • Place the material to be cut on the conveyor cart firmly against the guide-a-cut and the backstop, keeping the hands well away from the blade.
  • Page 21: Maintenance And Servicing

    VERS. 2017.06.21 CM 501 ME_MAN_EN 6 MAINTENANCE AND SERVICING To ensure a long-term quality from the cutting with the CM501, please follow the maintenance plan below: Whole machine Visual control (general aspect, watertightness) Clean Flange and blade fixing devices Clean Belts tension Check and adjust Motor cooling fans...
  • Page 22: Faults: Causes And Cures

    VERS. 2017.06.21 CM 501 ME_MAN_EN 7 FAULTS: CAUSES AND CURES Fault-finding procedures Should any fault occur during the use of the machine, turn it off, and isolate it from the electrical supply. Any works dealing with the electrical system or supply of the machine can only be carried out by a qualified electrician.
  • Page 23: Circuit Diagram

    VERS. 2017.06.21 CM 501 ME_MAN_EN CIRCUIT DIAGRAM 230V Motor...
  • Page 24 VERS. 2017.06.21 CM 501 ME_MAN_EN 115V Motor...
  • Page 25 VERS. 2017.06.21 CM 501 ME_MAN_EN 400V Motor CM 501 4kW : 5.3 A CM 501 3 kW : 4.1 A...
  • Page 26 VERS. 2017.06.21 CM 501 ME_MAN_EN 230V/400V dual tension motor CM 501 4kW : 5.3 A CM 501 3 kW : 4.1 A...
  • Page 27: Customer Service

    Spare parts for the motor can be ordered with the manufacturer of the motor or with their dealer, which is often quicker and cheaper. This machine has been manufactured by Saint-Gobain Abrasives S.A. Saint-Gobain Abrasives S.A. 190, Bd. J.F. Kennedy L- 4930 BASCHARAGE Grand-Duché...
  • Page 28 VERS. 2017.06.21 CM 501 ME_MAN_EN Guarantee can be claimed and technical support obtained from your local distributor where machines, spare parts and consumables can be ordered as well:...

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