SAINT-GOBAIN Norton Clipper BLOCKBUSTER BBM307 Owner's Manual
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SAINT-GOBAIN Norton Clipper BLOCKBUSTER BBM307 Owner's Manual

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OWNER'S MANUAL
BLOCKBUSTER MINI
MASONRY SAW
Model: BBM307 | BBM158
 

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Summary of Contents for SAINT-GOBAIN Norton Clipper BLOCKBUSTER BBM307

  • Page 1   OWNER’S MANUAL BLOCKBUSTER MINI MASONRY SAW Model: BBM307 | BBM158  ...

  • Page 2: Warranty

    WARRANTY   BBM307 saws manufactured by Norton Clipper are warrantied against defects in workmanship or materials for a period of six (6) months from the original purchase date from Norton Clipper when used in commercial, institutional, rental, or professional use. BBM158 saws manufactured by Norton Clipper are warrantied against defects in workmanship or materials for a period of one (1) year from the original purchase date from Norton Clipper when used in commercial, institutional, rental, or professional use.

  • Page 3: Table Of Contents

    TABLE OF   CONTENTS Warranty…………………………………………………………………………………...1-2 Table of Contents ....................3 Safety Precautions ....................4-10 Dust and Silica Warning ......................6 Machine Lifting Points ......................8 Electrical Safety ........................9-10 Specifications & Features ..................11-14 BBM307/BBM158 Items Included and Optional Accessories ..........12 BBM307 Depth Adjustment ....................

  • Page 4: Table Of Contents

    TABLE OF   CONTENTS Parts Breakdown ..................... 35-57 Conveyor Cart Assembly BBM307 and BBM158 ..............36 Conveyor Cart Table BBM307 and BBM158 ................37 Conveyor Cart Tray Assembly BBM307 and BBM158 ............38 Frame and Dust/Water Collecting Pan BBM307 and BBM158 ..........39 Cutting Table Guide Rails BBM307 and BBM158 ..............

  • Page 5: Safety Precautions

    SAFETY   PRECAUTIONS Important warnings and pieces of advice are indicated on the machine with icons. HAZARD ICONS Fuel (gasoline) is extremely flammable, and its vapors can explode if ignited. Store gasoline only in approved containers, in well-ventilated, unoccupied approved areas, and away from sparks or flames. Do not fill the fuel tank while the engine is hot or running.
  • Page 6 SAFETY   PRECAUTIONS Important warnings and pieces of advice are indicated on the machine with icons. SAFETY ICONS Read OSHA and ANSI B7.1. Read operator’s instructions. Visit the industry safety page: www.safety.UAMA.org Eye protection must be worn. Ear protection must be worn. Hand protection must be worn.

  • Page 7: Dust And Silica Warning

    SAFETY   PRECAUTIONS DUST AND SILICA WARNING Grinding/cutting/drilling of masonry, concrete, metal, and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on...
  • Page 8 SAFETY   PRECAUTIONS 1. Before mounting any blade on the saw, the blade should be inspected for any damage which might have occurred during shipment, handling, or previous use. 2. The blade collars and arbors should be cleaned and examined for damage before mounting the blade.

  • Page 9: Machine Lifting Points

    SAFETY   PRECAUTIONS               BBM307 Lift Points Lift Here Lift Here BBM158 Lift Points 1. Before mounting any blade on the saw, the blade should be inspected for any damage which might have occurred during shipment, handling, or previous use. 2.

  • Page 10: Electrical Safety

    SAFETY   PRECAUTIONS 10. If for any reason the saw should stall in the cut, raise the blade out of the cut and switch the power off. Check outside blade shaft collar and nut for tightness. Inspect the blade for damage. Before restarting the saw.
  • Page 11 SAFETY   PRECAUTIONS Extension Cords 1. Use only outdoor rated extension cords. These extension cords are identified by a marking “Acceptable for use with outdoor appliances; store indoor while not used.” Use only extension cords having an electrical rating not less than the rating of the product, see page 12 for extension cord specifications.

  • Page 12: Specifications & Features

    SPECIFICATIONS SPECIFICATIONS   & FEATURES & FEATURES BBM307 BBM158 Horsepower 3 HP (2,238 kW) Peak 2 HP (1.5kW) Peak Volts 115 - volts 115 - volts Full Load Amps Hertz 60 Hz 60 Hz Motor Type Carbon Brush Induction Motor Bearing Type Thermal Protected Heavy Duty Sealed...

  • Page 13: Bbm307/Bbm158 Items Included And Optional Accessories

    SPECIFICATIONS   & FEATURES BBM307/BBM158 Items Included and Optional Accessories  Description Type Image 70184682710 RIP GUIDE45/90 CTC/YTM7 70184680905 WRENCH UNIVERSAL YTM1015 70184600784 AIR FILTER BBM307 Optional Accessories: 70184600691 STAND BBM/YBM WET KIT 70184600704 (Recirculating Water Pump System) MITER BLOCK 70184680897 (For Miter Cutting Includes Mounting Hardware)  ...

  • Page 14: Bbm307 Depth Adjustment

    SPECIFICATIONS   & FEATURES Cutting Depth Pin Lock The BBM307 and BBM158 Blockbuster Mini Masonry saw are designed with the feature to easily adjust the cutting depth. BBM307 Depth Adjustment:   The BBM307 has three different cutting heights for jam cutting, a moving head for chop (or plunge cutting), and a moving cart combined with the moving head for step cutting to help make any cutting task easier.
  • Page 15 SPECIFICATIONS   & FEATURES BBM307 Cutting Head Depth Control Guide Knob Figure 1-1: Angle Lock Pin Figure 1-2: Angle Locking Position BBM158 Cutting Head Depth Control Cutting Knob Figure 1-3: BBM158 Depth Control Knob Figure 1-4: BBM158 Cutting Head OwnersManual-MasonrySaw-BBMSeries-Rev09-2023...

  • Page 16: Electrical

    ELECTRICAL   BBM307 and BBM158 Electric Motor BBM307 BBM158 Voltage 115v 115/230v Cycles 60 Hz 60 Hz Amperage 15/7.5 A Horsepower 3 HP (2,238 W) Peak 2.0 HP (1,490 W) Peak Motor Type Brush Induction Important-Before connecting the motor leads to the power supply be sure that the voltage, cycles and phase shown on the nameplate of the motor correspond to the available power supply.

  • Page 17: Extension Cord

    ELECTRICAL   Extension Cords: Most motor trouble is the result of too small gauge or Table 2. Extension Cord Maximum Length Chart too long of extension BBM307 – 115v BBM158 – 230v Wire Gauge cord. Cords must be one piece and as short as BBM158 –...

  • Page 18: Bbm307 Electrical

    ELECTRICAL BBM307   BBM307 Electric Motor Table 2. Extension Cord Chart Motor Specifications: Wire Gauge 115V Max Length Voltage: 115-volt 12 AWG 25' (7.6 m) Cycles: 60Hz 10 AWG 50' (15.2 m) Amperage: 15Amp 8 AWG 75' (22.8 m) Horsepower: 3HP Peak Watts: 2,238 watts Extension Cords:...

  • Page 19: Bbm158 Electrical

    ELECTRICAL BBM158   BBM158 Electric Motor Motor Specifications: Table 3. Extension Cord Chart Voltage: 115/230 volt Wire 115V Max 230v Max Cycles: 60Hz Gauge Length Length Amperage: 15/7.5 Amp 12 AWG 25' (7.6 m) 100' (30.4 m) Horsepower: 1.5 HP Peak 10 AWG 50' (15.2 m) 150' (45.7 m)

  • Page 20: Bbm158 Wiring Diagram

      BBM158 Wiring Diagram OwnersManual-MasonrySaw-BBMSeries-Rev09-2023...

  • Page 21: General Electrical Trouble Shooting

    GENERAL ELECTRICAL   TROUBLE SHOOTING Circuit Breaker During Start Up or Not Cutting:  Verify that the power supply voltage matches the motor name plate voltage Failure to run the motor on the proper voltage will damage the motor and is not covered under warranty.

  • Page 22: Bbm307 Trouble Shooting

      BBM307 Motor Troubleshooting Verify voltage to the motor 115v/60 Hz/1 Phase Verify extension cord See: Extension Cords page 15 What is the motor doing when switch is turned on (nothing, humming, tries to turn on but shuts off, tripping of circuit breaker) It could be a dirty air filter, a faulty start, or a tripped/damage power supply circuit breaker.

  • Page 23: Bbm158 Trouble Shooting

    ELECTRICAL TROUBLE   SHOOTING BBM307 BBM158 NO AIR FILERT REPLACEMENT REQUIRED ON BBM158 MODEL. BBM158 Motor Troubleshooting Verify voltage to the motor 115v/60 Hz/1 Phase or 230v/60 Hz 1 Phase a. Verify that the voltage change switch on the motor matches the power supply voltage see Voltage Change Switch page 17.

  • Page 24: Operation

    OPERATION   Installing the Blade The Blade installation for the BBM307 and BBM158 are the same. Please note that the Blade Shaft Bolt is a left-handed thread. 1. Verify that the power switch is in the OFF position 2. Disconnect the machine from any power supply 3.

  • Page 25: Cutting Methods

    OPERATION   Blade Shaft Directional Airs and Blade Guard Rotational Direction 6. Mount the outside collar on the spindle so that the diamond blade is securely positioned between both collars. Then, with the washer positioned on the screw, insert the blade shaft screw into the end of the blade shaft and turn counterclockwise to secure the blade between the two collars.
  • Page 26 OPERATION   2. Move the conveyor cart near the blade and pull down on the head until the blade is lowered to a point where it will lightly contact the top of the material. Then start "step cutting" - which means passing the material beneath the blade with rapid, (50 to 60 strokes per minute) full length strokes, taking a shallow cut (approximately 1/8"...

  • Page 27: Wet Cutting

    OPERATION   Jam Cutting In "Jam" cutting the head is locked in a fixed position and the material is pushed into it as shown in the sketch at the bottom. "Jam" cutting with the head locked in a fixed position usually provides greater efficiency.

  • Page 28: Dry Cutting

    OPERATION   Dry Cutting If dry cutting is required follow all local, state and OHSA regulations on Silica Dust Control. Use proper PPE within accordance to OSHA regulations. Cutting dry exposes the operator to Silica Dust see DUST AND SILICA WARNING on page 5 for details. The BBM307 and BBM158 can be installed with the Optional Vacuum Attachment conveyor cart (cutting table) which allows the BBM307 or BBM158 to be used with any OSHA approved HEPA vacuum.

  • Page 29: Maintenance

    MAINTENANCE   Conveyor Cart (Cutting Table) Assembly The BBM307 Conveyor Cart Assembly is specially designed with the following unique features: • Dust extraction. The rear of the Conveyor Cart is designed to help extract dust out of the back of the •...
  • Page 30 MAINTENANCE BBM307   2. Remove the Dust Pan Assembly from the frame (see Figure: Removing the Pan). 3. Replace the Dust Pan Assembly if required. 4. Replace the Rails (note that the leg with the mounting holes will face towards the outside of 5.

  • Page 31: Bbm307

    MAINTENANCE BBM307   Cleaning: It is recommended to clean any slurry, dust build up, and other debris from the machine after each usage. Use soap, water, and brush to clean taking care not to get water into any electrical component. The unit can be pressure washed however do not pressure wash any electrical component or motor in addition take care when pressure washing any decals as too high of pressure can remove the decal from the machine and is not covered under any warranty.

  • Page 32: Blade Shaft Gear Grease

    MAINTENANCE BBM307   6. Remove the Carbon Brush. 7. Use compressed air to blow any access carbon build up out of the motor. 8. Inspect the inside of the motor by looking into the brush holder for any excessive wear or carbon Build up.
  • Page 33 MAINTENANCE BBM307   To clean the Air Filter: 1. Carefully remove the Air Filter from the Motor Air In-Take Cover opening. Do not tear or damage the Filter (see Figure 5-1: Air Filter Location). 2. Clean the air filter by patting and shaking the dust from the filter. Compressed air can be used to blow the dust out of the filter.

  • Page 34: Bbm158

    MAINTENANCE BBM158   Cleaning: It is recommended to clean any slurry, dust build up, and other debris from the machine after each usage. Use soap, water, and brush to clean taking care not to get water into any electrical component. The unit can be pressure washed however do not pressure wash any electrical component or motor in addition take care when pressure washing any decals as too high of pressure can remove the decal from the machine and is not covered under any warranty.
  • Page 35 MAINTENANCE BBM158   4. Loosen the four bolts fastening the motor, only enough to move the cutting head. This must be done by loosening the nuts underneath the cutting head. 5. The Z shaped bracket that tension the motor needs to be loosened. Do this by loosening the bolt. 6.

  • Page 36: Parts Breakdown

    3. Whenever alternate parts are shown due to product improvement, inspect the part you have and provide additional description as necessary. 4. Specify mode of shipping desired, for example, parcel post, truck, air freight, UPS., best way, etc. Contact Customer Service: Saint-Gobain Abrasives 2770 West Washington Stephenville, TX 76401 Phone: 800-554-8003 Fax: 254-918-2312 Web: www.nortonabrasives.com...

  • Page 37: Conveyor Cart Assembly Bbm307 And Bbm158

    PARTS BREAKDOWN   Conveyor Cart Assembly CONVEYOR CART ASSEMBLY BBM307 and BBM158     Conveyor Cart Assembly BBM307 & BBM158 Part # Description 307 158 Type 70184600764 SCR M8 X 16 1.25 DIN933 235031 WASHER LOCK M8 DIN127B 235012 70184600562 WASHER M8 DIN125 FLAT 232110 70184600765...

  • Page 38: Conveyor Cart Table Bbm307 And Bbm158

    PARTS BREAKDOWN   Conveyor Cart Table Assembly BBM307 & BBM158                       Conveyor Cart Table Assembly BBM307 & BBM158 Part # Description Type 70184600728 SCR M8 X 45 1.25 DIN933 235005 70184600729 HANDLEBAR GRIP 235006...

  • Page 39: Conveyor Cart Tray Assembly Bbm307 And Bbm158

    PARTS BREAKDOWN   Conveyor Cart Tray Assembly     Conveyor Cart Tray Assembly BBM307 & BBM158 Part # Description Type 70184600731 WHEEL FLAT (2) BBM307 235008 70184600736 LOCK PIN 235014 70184600737 SPRING TENSION LOCK PIN 235015 70184600738 LOCK PIN BBM307 235016 70184647169 SCR.

  • Page 40: Frame And Dust/Water Collecting Pan Bbm307 And Bbm158

    PARTS BREAKDOWN   Frame and Dust/Water Collecting Pan       Frame and Dust/Water Collecting Pan BBM307 & BBM158 Part # Description Type 70184600761 FRAME ONLY BBM307 235025 70184600762 DUST/WATER COLLECTING PAN 235026 Order by UPC number; W= Wearing Part, S= Service Part OwnersManual-MasonrySaw-BBMSeries-Rev09-2023...

  • Page 41: Cutting Table Guide Rails Bbm307 And Bbm158

    PARTS BREAKDOWN   Cutting Table Guide Rails 6  1      2      3      4    5      Cutting Table Guide Rails BBM307 & BBM158 Part # Description Type 70184600735 SCR M8 X 20 1.25 DIN933 235013 70184625604 WASHER LOCK M8 DIN127B...

  • Page 42: Cutting Table Assembly Bbm307 And Bbm158

    PARTS BREAKDOWN   Cutting Table Assembly     Cutting Table Assembly BBM307 & BBM158 Part # Description Type 70184600764 SCR M8 X 16 1.25 DIN933 235031 70184625604 WASHER LOCK M8 DIN127B 235012 70184600562 WASHER M8 DIN125 FLAT 232110 70184600765 CUTTING TABLE POSITION BR 235034 70184600727 CONVEYOR CART COMP W/WHEELS...

  • Page 43: Electrical System Bbm307

    PARTS BREAKDOWN   Electrical System BBM307 Only       Electrical System BBM307 Only Part # Description Type 70184622406 MOT REPLACEMENT KIT BBM307 235162 70184600769 SCR M4 X 10 0.7 DIN933 235039 70184600770 AIR FLOW COVER 235040 70184600771 GROMMENT POWER CABLE 235041 70184623332 SCR M4 X 8 0.7 DIN933...

  • Page 44: Carbon Brush, Air Intake, And Blade Shaft

    PARTS BREAKDOWN   Carbon Brush, Air-Intake, and Blade Shaft BBM307                                       Carbon Brush, Air-Intake, And Blade Shaft BBM307 Only Part # Description Type 70184600782 BRUSH CAP (1) BBM307...

  • Page 45: Cutting Head Bbm307

    PARTS BREAKDOWN   Cutting Head BBM307 Only OwnersManual-MasonrySaw-BBMSeries-Rev09-2023...
  • Page 46 PARTS BREAKDOWN   Cutting Head BBM307 Only     Cutting Head BBM307 Only Part # Description Type 70184600787 SCR M10 X 20 1.5 DIN933 235061 70184681609 WASHER M10 DIN127 LOCK 27502 70184600788 WASHER M10 X 40 X 3 BLD S 235063 70184600789 SPRING HOUSING COVER...

  • Page 47: Motor Assembly Bbm307

    PARTS BREAKDOWN   Motor Assembly BBM307 Only Motor Assembly BBM307 Only Part # Description Type MOT REPLACEMENT KIT BBM307 70184622406 Includes Everything Listed Below Except for 235162 70184600841 70184600840 235122 BEARING MOTOR INNER BBM 235123 Part of Motor Replacement Kit 70184622406  ...

  • Page 48: Blade Guard Assembly Bbm307

    PARTS BREAKDOWN   Blade Guard Assembly BBM307 Only Blade Guard Assembly BBM307 Only Blade Guard Assembly BBM307 Only Part # Description Type 70184600808 CUTTING HEAD COMPLETE BBM 235090 70184600845 BLADE GUARD BBM307 235131 70184600846 ARBOR COVER BBM307 235132 70184600847 TIGHT COLLAR BBM307 235133 70184600848 LOOSE COLLAR BBM/YMB307...

  • Page 49: Electrical System Bbm158

    PARTS BREAKDOWN   Electrical System BBM158 Only     Electrical System BBM158 Only Part # Description Type M4 X 0.7 X 15L COUNTERSUNK SCR 2912 70184640371 SWITCH BOX COVER BBM158 2902 70184640372 RUBBER GASKET BBM158 235201 70184623912 SWITCH TOGGLE (POWER) 20A 235165 M4 X 0.7 X 6L COUNTERSUNK SCR 235203...

  • Page 50: Blade Shaft Assembly Bbm158

    PARTS BREAKDOWN   Blade Shaft BBM158 Only     Blade Shaft BBM158 Only Part # Description Type 70184600781 RUBBER GRIP BBM158 236052 70184644931 5 X 5 X 30 SQUARE KEY 242033 70184630414 PULLEY 63.5mm x 13x7 RPF3300A 240028 70184625592 RING RETAINING 20 x 1.3 DIN471 EXT 300120 70184600797 SCR M6 X 10 1.0 SET DIN916...

  • Page 51: Cutting Head Assembly Bbm158

    PARTS BREAKDOWN   Cutting Head BBM158 Only                     OwnersManual-MasonrySaw-BBMSeries-Rev09-2023...
  • Page 52 PARTS BREAKDOWN   Cutting Head BBM158 Only       Cutting Head BBM158 Only Part # Description Type CUTTING HEAD UNDERSIDE SHIELD 235238 70184600793 LOCKING PLATE 235068 70184641341 SCR M6 X 10 1.0 PHILLIPS HD DIN965 235069 70184681609 WASHER M10 DIN127 LOCK 27502 70184600787 SCR M10 X 20 1.5 DIN933...

  • Page 53: Belt Guard Assembly Bbm158

    PARTS BREAKDOWN   Belt Guard Assembly BBM158 Only       Belt Guard Assembly BBM158 Only Part # Description Type 70184600797 SCR M6 X 10 1.0 SET DIN916 235076 70184693916 PULLEY 51.3MMx24MM 1G RPF3300A 235216 KEY 8 X 7 X 30 SQUARE 235215 70184628478 BELT RPF3300 13x7 35LI (1)

  • Page 54: Motor Assembly Bbm158

    PARTS BREAKDOWN   Motor Assembly BBM158 Only       Motor Assembly BBM158 Only Part # Description Type 70184650348 NUT 5/16-18 HEX 8142002 70184600734 WASHER LOCK M8 DIN127B 235012 70184600562 WASHER M8 DIN125 FLAT 232110 KEY 8 X 7 X 30 SQUARE 235215 70184693916 PULLEY 51.3MMx24MM 1G RPF3300A...

  • Page 55: Blade Guard Assembly Bbm158

    PARTS BREAKDOWN   Blade Guard Assembly BBM158 Only     Blade Guard Assembly BBM158 Only Part # Description Type PLUG SCR COVER 235253 70184600852 SCR M4 X 20 0.7 DIN7985A 235138 WASHER M4 LOCK DIN127B 70184600873 WASHER M4 DIN125 FLAT (100 PAK) 235104 70184600845 BBM158 BLADE GUARD...

  • Page 56: Optional Splash Guard Assembly Bbm307 And Bbm158

    PARTS BREAKDOWN   Optional Splash Guard Assembly BBM307 & BBM158 OwnersManual-MasonrySaw-BBMSeries-Rev09-2023...
  • Page 57 PARTS BREAKDOWN   Optional Splash Guard Assembly BBM307 & BBM158     Optional Splash Guard Assembly BBM307 & BBM158 Part # Description Type 70184600766 BRACKET "U" SHAPED SMALLD 235035 70184600762 DUST/WATER COLLECTING PAN 235026 70184600767 RUBBER SEAL 235036 70184600768 BRACKET “U" SHAPED LARGE 235037 DUST/WATER SPLASH GUARD W/HW 70184600753...

  • Page 58: Option Accessories Bbm307 And Bbm158

    PARTS BREAKDOWN   Optional Accessories BBM307 & BBM158   2  3                 8        Optional Accessories BBM307 & BBM158 Part # Description Type 70184600704 WET CUTTING KIT BBM307/BBM158 235003 70184600691 STAND BBM307 and BBM158 235001 70184602862 VAC ATTACHMENT SYSTEM BBM307...
  • Page 59 NOTES   This page is left intentionally blank OwnersManual-MasonrySaw-BBMSeries-Rev09-2023...
  • Page 60   OwnersManual-MasonrySaw-BBMSeries-Rev09-2023...

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