Subscribe to Our Youtube Channel
Related Manuals for Copeland C Series
Summary of Contents for Copeland C Series
- Page 1 C-Series Refrigerant Leak Detection System (CRLDS) User Guide CRLDS-1000 CRLDS-CO2...
-
Page 3: Table Of Contents
Contents 1. Introduction ........................6 2. Specifications ......................... 7 2.1 Technical Specifications ................................7 2.2 Mechanical Specification ................................7 3. Dimensions ........................8 4. Installation ........................9 4.1 General Information ..................................9 4.2 Installation Tips ....................................9 4.2.1 Sensor Height ..................................9 4.2.2 Equipment Rooms ................................10 4.2.3 Cold Rooms ..................................10 4.2.4 Chillers ....................................10 4.2.5 Air Conditioning - Direct VRF/VRV Systems ........................10... - Page 4 5.7 Copeland CRLDS Application Features ...........................21 5.7.1 Connecting the Device via Bluetooth® .........................22 5.8 Modbus Network ....................................25 5.9 Table of Modbus Variables ................................26 6. Maintenance ........................29 6.1 Calibration Procedure ..................................29 6.2 Calibration Kit .....................................29 6.3 Calibration via App ...................................30 6.4 Calibration via Modbus Communication ..........................32...
- Page 5 Fit the transmitter where it is accessible by the end user for troubleshooting and replacement. The instrument must not be opened. • In case of failure or faulty operation send the instrument back to the distributor or to Copeland with a detailed description of the fault.
-
Page 6: Introduction
• The change in status is signaled via the RS485 Modbus® output Furthermore, the Copeland CRLDS Application, available in both App Store and Play Store, can be used to access the device. The CRLDS-1000 and CRLDS-CO2 detectors enable compliance with refrigeration safety standards (for example, ASHRAE 15) through alarms to alert personnel in the event of a refrigerant leakage. -
Page 7: Specifications
2. Specifications 2.1 Technical Specifications Technical specifications Semiconductor version Electrochemical version Infrared version 24VDC/AC +/- 20%, 5W , 50/60Hz Power supply voltage (Recommended P/N 250-2541 DIN rail mount 24VDC @ 15W power supply) User Interface App with Bluetooth® Analog Output 4-20mA / 0-10V / 1-5V / 2-10V selected via software Serial Communication Modbus®... -
Page 8: Dimensions
3. Dimensions Built-in Version Remote Version... -
Page 9: Installation
THERE IS NO GENERAL RULE for establishing the appropriate number of sensors and their location for each application. Therefore, the guidelines described below are intended as support for installers, and not as rules in their own right. Copeland accepts no liability for the installation of the gas detectors. 4.2.1 Sensor Height... -
Page 10: Equipment Rooms
4.2.2 Equipment Rooms In equipment rooms, the gas detectors can be installed as follows: • Position the gas detectors near areas with a high concentration of refrigerant, such as compressors, cylinders, storage tanks, pipes and conduits. Avoid vibrating surfaces. • Position the gas detectors near mechanical parts such as pressure reducers, valves, flanges, joints (brazed or mechanical) and pipes. -
Page 11: Installation Instructions
4.3 Installation Instructions Once the optimal position to install the sensor has been chosen, it is recommended to install the sensor (identifiable on the device by the black sensor housing) in a vertical position, with the sensitive element (black part) facing downwards. The sensor can now be mounted on the wall, as follows: 1. - Page 12 Analog output Analog output reference Shielded RS485 cable GND for RS485 Tx + / Rx + for RS485 Tx- / Rx- for RS485 For Vac power supply, connect the second +24 Vac/DC transformer wire For Vdc power supply, connect one of the two power wires, the device automatically recognizes +24 Vac/DC whether this is + or GND.
-
Page 13: Operation
5. Operation 5.1 Power On When power is connected, the device begins the start-up cycle, divided into two phases: Start -up and Warm-up. The start-up sequence lasts around 20 seconds, during which the main functions of the gas detector are initialized and verified. -
Page 14: Device Setup Using Rotary Switch
5.3 Device Setup Using Rotary Switch The Rotary Switch (R1) is located on the electronic board of the device. LOW INTENSITY ON HIGH INTENSITY ON LOW INTENSITY BLINK The basic configuration can be performed using the rotary switch, following the instructions described below. To complete the configuration, a digital multimeter is required, with the test leads connected to connector J6. - Page 15 Description of the rotary switch LEDs The table below shows the value of the selected parameter and the corresponding voltage value. Each LED corresponds to a different parameter. The default parameter values are saved to permanent memory. Not used LED W1 Warning level LED W2 The operator can set the warning threshold.
- Page 16 J6 Voltage Value Conversion Table / Selected Function W2 / W3 Service wheel Full scale Full scale Full scale Full scale 1000 4000 10000 Voltage [ppm] [ppm] [ppm] [ppm] [--] [--] [--] [--] 1000 1000 1000 9600 8N1 1100 1100 1200 1200 1300...
- Page 17 W2 / W3 Service wheel Full scale Full scale Full scale Full scale 1000 4000 10000 Voltage [ppm] [ppm] [ppm] [ppm] [--] [--] [--] [--] 3000 3000 19200 8N1 3100 3100 3200 3200 3300 3300 3400 3400 3500 3500 3600 3600 3700 3700...
- Page 18 W2 / W3 Service wheel Full scale Full scale Full scale Full scale 1000 4000 10000 Voltage [ppm] [ppm] [ppm] [ppm] [--] [--] [--] [--] 6000 9600 8E1 6100 6200 6300 6400 6500 6600 6700 6800 6900 7000 19200 8E1 7100 7200 7300...
-
Page 19: Analog Output
W2 / W3 Service wheel Full scale Full scale Full scale Full scale 1000 4000 10000 Voltage [ppm] [ppm] [ppm] [ppm] [--] [--] [--] [--] 9000 19200 8O1 9100 9200 9300 9400 9500 9600 9700 9800 9900 10000 0-10 V W=1 A=1 5.4 Analog Output The CRLDS-1000 and CRLDS-CO2 detectors features a single configurable Analog output. -
Page 20: Alarm Management
5.5 Alarm Management The alarms are activated when the set thresholds are exceeded. The alarm threshold value must always be greater than the warning value. The alarm and warning thresholds must be less than or equal to the full-scale range and must be greater than or equal to the allowed limit. -
Page 21: Magnetic Key For Configuration
This simplifies configuration by using a smartphone to interface with the CRLDS-1000 and CRLDS-CO2 detector. The Copeland CRLDS Application is available on the Google Play Store and on the App Store. The mobile app can be used to perform the following functions: •... -
Page 22: Connecting The Device Via Bluetooth
5.7.1 Connecting the Device via Bluetooth® Before connecting to the device via the Copeland CRLDS Application, first make sure that the Bluetooth® connection and Geolocation are enabled on the smartphone used (Android™ only). Make sure that Bluetooth® mode has been activated on the CRLDS using the magnetic key, as described in the previous chapter. - Page 23 Home Screen From the home screen, it is possible to display the current concentration level measured by the sensor, with the corresponding alarm and warning thresholds. The following screens can also be accessed: • PARAMETERS • MODBUS SETUP • Test •...
- Page 24 Modbus Setup Screen The following parameters can be set: • Modbus address • Baud rate • Parity and stop bits Pressing SET DEFAULT sets the default parameters shown in the table in the Modbus setup paragraph (does not affect the Modbus address). Test Mode Screen If enabled, the following functions can be activated in test mode, specifically not corresponding to the behavior of the device, rather for debugging.
-
Page 25: Modbus Network
(or equivalent). Belden 3106A The Modbus communication parameters can only be set using the Copeland CRLDS Application or the rotary switch on the device’s electronic board. Make sure that the network communication parameters are configured in the same way, including on the controller. To ensure optimal operation of the serial network, observe the following guidelines: •... -
Page 26: Table Of Modbus Variables
5.9 Table of Modbus Variables Each device connected to the same RS485 bus must have its own address, otherwise there will be conflicts in transmission/reception that prevent serial communication. The write registers are password-protected. By entering the password in the appropriate register, authorization to write the variables will be provided for 15 minutes. - Page 27 Function 06 Write Single Register & Function 03 Read Holding Registers Medium Unit of Modbus Modbus Default Long description Address Register name Short description description value value Measure Bit pos. Length Value LimitAlarm Alarm limit Alarm threshold Alarm threshold 10000 Delay Delay Delay before alarm...
- Page 28 Input register 102 bits Description Long description Fault Service Port Error Code No reply from SM No reply from sensor Preheating From sensor, 1 during preheating Reserved Internal use only Over range Over range from sensor Under range Under range from sensor Reserved For internal use only Reserved...
-
Page 29: Maintenance
6. Maintenance 6.1 Calibration Procedure The calibration procedure is performed periodically and involves introducing a known gas concentration at the sensor inlet, using the calibration kit. The need to perform calibration is signaled by a specific variable on the supervisor. Each type of device has a different calibration interval, as described in the technical specifications table. -
Page 30: Calibration Via App
6.3 Calibration via App Before connecting to the device via the Copeland CRLDS Application, first make sure that the Bluetooth® connection and Geolocation are enabled on the smartphone used. Make sure that the Bluetooth® mode on the CRLDS-1000 and CRLDS-CO2 detectors have been activated using the magnetic latch as described in the previous chapters. - Page 31 4. Click Span Calibration to set the calibration concentration. 5. Enter the room temperature and relative humidity. These values will be entered on the calibration certificate to indicate the environmental conditions during calibration. It is not necessary to use a calibrated instrument to perform this measurement, an indicative value is sufficient.
-
Page 32: Calibration Via Modbus Communication
6.4 Calibration via Modbus Communication Place the sensor in clean air and wait for the warm-up phase to be completed at the end of the Sensor Days start-up phase. Enter the Technician password to of Operation access the device (2222 to register 205). Automatic at 0 when the sensor is replaced Send 1 to ZeroCalibration (coil 407) to perform... -
Page 33: Sensor Replacement Procedure
6.5 Sensor Replacement Procedure When the need for replacement is signaled via Modbus communication (coil 311 SensorExpired), proceed as follows • Acquire a pre-calibrated sensor module with the same part number as the one mounted on the detector. • Disconnect power. Built-in Version 1. -
Page 34: Additional Information
7. Additional Information 7.1 Sensor Operating Principle 7.1.1 Semiconductor Sensors Semiconductor or metal-oxide-semiconductor (MOS) sensors are very versatile and can be used in a wide range of applications they can measure both gases and vapors at low ppm and combustible gases at higher concentrations. The sensor is made from a blend of metal oxides. -
Page 35: Gas Detected
7.2 Gas Detected Register 117 group Gas group Technology Default GAS Gas calibration Infrared Mix Type 1 (R32 Blend) Semiconductor Mix Type 2 (HFC/HFO) Semiconductor R134a R134a Sensor module group Range of measurement GasType register value R-22 0-1000 ppm R-134a 0-1000 ppm R-404A 0-1000 ppm... -
Page 36: Device Disposal
Common household appliances can be disposed of via special collection and recycling sites. However, this device has not been registered for home use. Therefore, it must not be disposed of using these services. Do not hesitate to contact Copeland if you have any further questions on this topic. 7.3.2 Disposal of the Sensors Do not throw the sensors into fire, due to the risk of explosion and consequent chemical burns. -
Page 37: Ordering Information
8. Ordering Information 8.1 CRLDS-1000 and CRLDS-CO2 Gas Detector Part Numbers Part Number Description 809-1207 CRLDS Calibration Kit 809-1209 CRLDS-1000, Remote, SC, Group 1 809-1210 CRLDS-1000, Remote, SC, Group 2 809-1211 CRLDS-1000, Wall Mount, SC, Group 1 809-1212 CRLDS-1000, Wall Mount, SC, Group 2 809-1213 CRLDS-CO2, Wall Mount, IR 809-1214... - Page 39 The contents of this publication are presented for informational purposes only and they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. Copeland reserves the right to modify the designs or specifications of such products at any time without notice.
Need help?
Do you have a question about the C Series and is the answer not in the manual?
Questions and answers