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Table of Contents
Related Manuals for LMI KBL Series
Summary of Contents for LMI KBL Series
- Page 1 KBL-SERIES Peristaltic Metering Pump / Operation and Maintenance Manual...
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Page 2: Table Of Contents
5.4 - Icons ....... 17 5.5 - Quick Start Guide ..... 19 2 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ... -
Page 3: Introduction
1.1 | HOW TO USE THIS MAINTENANCE MANUAL This manual is specific to LMI PUMPS KBL series peristaltic pumps. It allows the users to install, to start and to carry out maintenance on these pumps. All persons, fitters and users must read this maintenance manual in its entirety. -
Page 4: Pump Specifications
KBL4 ..........72 lbs (32.6kgs) 1.5 | NAMEPLATE DETAILS 4 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ... -
Page 5: Service Point Information
When maintenance is necessary, a plant engineer or technician uses a phone to scan the code, bringing up a list of replacement parts, service guidelines, a contact request, and other information. You may obtain information about ordering spare parts, documentation, and manuals here. LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 5 ... -
Page 6: Model Description Chart
K - 0.375" B - CR Chemical Resistant E - 0.093” / 0.125" L - 0.50" C - PT Petro-Tough G - 0.187" P - 0.75" H - 0.25" 6 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ... -
Page 7: Materials Of Construction
Tygon is best for fatigue life and is the longest-lasting tube in compatible applications. Min/max temperature: 0-80°C (32-176°F). LMI CR - Chemical Resistant is suited for handling strong acids and bases, and is virtually unaffected by most commercial sanitizers & cleaners. Min/max temperature: 0-54°C (32-130°F). -
Page 8: Available Tube Assemblies
KBL3 KBL4 246 (10.4) 246 (10.4) 363 (14.3) 206 (8.125) 206 (8.125) 308 (12.125) 361 (14.2) 361 (14.2) 455 (17.9) Weight kg (lb) 35.6 (16.1) 35.6 (16.1) 72 (32.6) 8 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ... -
Page 9: Operating And Safety Precautions
For safety purposes, this equipment should only be used by appropriately-trained personnel after they have read and understood this manual, and accounted for any and all potential hazards. If the pump is used in a manner not recommended by LMI Pump, the warranty may be voided and risk to equipment and personnel could occur. -
Page 10: Product Parts Information
Only allow LMI PUMP trained technicians to perform maintenance on the products. For additional information contact LMI PUMP or nearest authorized distributor. The use of other than genuine LMI PUMP replacement parts may result in safety hazards, decreased pump performance and increased maintenance and will invalidate all warranties. -
Page 11: Installation
For safety, do not apply 110-230VAC to control terminals. Signals applied to terminals must be within appropriate limits. Damage from misapplied signals can destroy the pump and is not covered under warranty. LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 11 ... -
Page 12: I/O Board
Ethernet cable port for industrial protocol communications FUSE: Fuse compartment with replaceable 6.3A 250V AC/DC Fuse Cartridge, 5mm x 20mm (Equivalent to Bel Fuse Inc. 5ST 6.3R) RELAYS: 4 configurable digital form-C relays 12 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ... -
Page 13: Best Practices
Tube selection: Refer to the LMI Pump website for a chemical compatibility guide. For help with compatibility issues, contact a distributor or LMI Pump customer care. -
Page 14: Pre Operation Checklist
Pumps are mounted on a clean, level platform. Pumps are stable. Pipework design is optimal for pump performance. Accessories are correctly installed. Flange covers/dust covers and caps are removed. Appropriate valves are open. 14 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ... -
Page 15: Getting Started
» Units displayed according to Menu options. » Zero Speed is displayed as 0, Stop is displayed as 0 with Red background. Units displayed here are what is selected in the Display Settings Screen. LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 15 ... -
Page 16: Keypad
KBL - SERIES Getting Started 5.3 | KEYPAD LMI KBL-Series pumps are equipped with a 13-button keypad and color display. RUN Button HOME Button » When pump is OFF, press and hold to turn » Always returns to home screen. Edited data is pump ON. -
Page 17: Icons
Calibration Enter calibration mode I/O Settings Select remote control modes, i.e., SCADA, Pulse, and industrial protocols About View serial number and upgrade software View and download pump operating history LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 17 ... - Page 18 KBL - SERIES Getting Started ICON NAME FUNCTION Lock Enables passcode security Rotation direction CCW Direction setting is counterclockwise Rotation direction CW Direction setting is clockwise 18 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ...
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Page 19: Quick Start Guide
IO SETTINGS LOG FILES ABOUT 5.5.1.1 | SYSTEM SCREEN Selecting the System menu offers the following options: HOME I SETTINGS I SYSTEM Display Settings Password Auto Restart Real Time Clock LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 19 ... - Page 20 Backlight Timeout: SYSTEM - DISPLAY SETTINGS - LANUGAGE: HOME I SETTINGS I SYSTEM I DISPLAY SETTINGS l LANGUAGE Select language English English Francais Deutsch Español SAVE & EXIT 20 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ...
- Page 21 Use soft buttons to select Home Screen or Backlight Timeout. Use navigation buttons to adjust values. Press SELECT to save. HOME I SETTINGS I SYSTEM I DISPLAY SETTINGS Language: English Units Press soft Home Screen Timeout: seconds buttons Backlight Timeout: to edit value LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 21 ...
- Page 22 Tube change screen under settings menu gives users two options: install new tube element or view and edit maintenance interval settings. HOME I SETTINGS I TUBING Install/replace tube element Maintenance reminder settings Press the soft button for Install new tube element to enter maintenance mode. 22 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ...
- Page 23 START STOP Press NEXT to continue HOME I SETTINGS I TUBING I TUBE CHANGE (4) MAINTENANCE MODE Press red rotor button. FRONT Left-facing Right-facing NEXT Press NEXT to continue LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 23 ...
- Page 24 This reminder will help avoid unplanned maintenance. HOME I SETTINGS I TUBING I MAINTENANCE INTERVAL ENABLED DISABLED 00000 Maintenance Interval HOURS 47:28 Run hours since last maintenance SAVE & EXIT 24 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ...
- Page 25 Once 90% of the maintenance interval has passed, the pump will display a notice on the home screen: Set: 471 Enc: 0 5.59 REMOTE LOCAL Control: MANUAL Gal / Hr <10% Tube Life Remaining LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 25 ...
- Page 26 HOME I SETTINGS I CALIBRATION l CALIBRATION (2) CALIBRATION VOLUME Measured Volume (mL) 00000 PROGRESS Ready for START Restore Factory Calibration Data Press GREEN button to START SAVE & EXIT 26 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ...
- Page 27 Industrial Protocols SCADA includes analog speed control, input contacts and speed feedback outputs. Industrial Protocols includes Modbus RTU and Modbus TCP/IP. Section 6.0 contains setup instructions for each I/O protocol. LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 27 ...
- Page 28 HOME I SETTINGS I LOG FILES Export Log File View alarms, warnings, and logged events on-screen by selecting the information icon from the home screen. 5.59 REMOTE LOCAL Control: MANUAL Gal / Hr 28 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ...
- Page 29 For firmware updates insert USB with provided update file and press Select. Pump will automatically reboot after installation HOME I SETTINGS I ABOUT Serial Number: NO_SERIAL_NUMBER Pump Run Hours: 47:28 Software Update Communications Upgarde LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 29 ...
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Page 30: Operating Modes
4-20 mA, 0-10VDC or Frequency (PWM) Select SCADA from I/O Settings Screen shown in 5.5.4 . HOME I SETTINGS I IO SETTINGS I SCADA Speed Input Input Contacts Output Relayas Speed Feedback 30 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ... - Page 31 HOME I SETTINGS I IO SETTINGS l SCADA l INPUT CONTACTS Start: OPEN CLOSED Direction OPEN CLOSED Remote Stop: OPEN CLOSED SAVE & EXIT LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 31 ...
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Page 32: Industrial Protocols
6.2.2 | INDUSTRIAL PROTOCOLS Select Industrial Protocols from I/O Settings Screen shown in 5.5.4" HOME I SETTINGS I IO SETTINGS I INDUSTRIAL PROTOCOLS Modbus RTU RS485 Settings Modbus TCP Ethernet Settings 32 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ... -
Page 33: Modbus Rtu
Configure TCP port to connect MODBUS TCP" HOME I SETTINGS I IO SETTINGS I INDUSTRIAL PROTOCOLS I MODBUS TCP IP: 0.0.0.0 (DHCP) TCP PORT 00502 0 -> 65535 SAVE & REBOOT 33 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ... -
Page 34: Batch / Dose Mode
6.2.3.1 | DOSING Fixed number of multiple doses with a programmable start delay and intra-dose time interval. Batch size can be user specified & pump counts down until completion. 34 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ... -
Page 35: Batching
11 To Go Dose: 76 mL Total: 0 mL Display in Dose Mode Set: 471 Enc: 0 REMOTE LOCAL Control: DOSE DOSES DOSE MODE: READY Dose: 76 mL Total: 0 mL LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 35 ... -
Page 36: Maintenance
* If the tube has not failed, product is contained within the tube and will drain as the tube is removed. » Press the red button on the rotor to disengage the rotor assembly from the tube. 36 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ... - Page 37 » Install the new tube. Ensure the tube fittings are properly aligned and secure within the pumphead. » Jog pump to reengage rotor assembly. » Replace front cover. » Connect suction and discharge lines and open valves as appropriate. LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 37 ...
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Page 38: Roller Assembly Replacement
» Inspect and wipe down the pump head and shaft. » Inspect and wipe down the optical sensor » Install the new rotor assembly with new spacers as shown. Rotor Assembly Washer Washer 38 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ... -
Page 39: Spare Parts
KBL - SERIES Maintenance 7.4 | SPARE PARTS Contact your distributor or www.lmipumps.com for ordering information, or access LMI Service Point via the QR code on your pump. LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 39 ... - Page 40 K2-STDB not shown extended mounting bracket with fasteners K2-EXTB not shown rubber feet K2-FEET not shown installation kit: suction and discharge tubing with foot valve and check valve K2-INSKIT 40 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ...
- Page 41 K4-AAP1 Pump Head Cover with Bearing and Thumbscrews K4-COVER not shown mounting bracket with fasteners K4-STDB not shown extended mounting bracket with fasteners K4-EXTB not shown rubber feet K4-FEET LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 41 ...
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Page 42: Troubleshooting
Decrease friction losses in discharge pipework. Using third-party tubing. Use only LMI tube assemblies. Tube obstruction. Check tube for obstructions. Pump not properly calibrated. Perform calibration under application conditions per O&M. 42 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ... - Page 43 Reduce discharge pressure and/or improve suction conditions. conditions. Operate within recommended limits. Ambient temperature too high. Locate pump out of direct sunlight. Locate pump away from other equipment which may be hot. LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 43 ...
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Page 44: Error Codes
KBL - SERIES Troubleshooting 8.2 | ERROR CODES 44 lmi@irleads.com Lmipumps.com LMI KMB-Series Operation and Maintenance Manual ... -
Page 45: Agency & Compliance
KBL - SERIES Agency & Compliance 9.1 | CERTIFICATES LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 45 ... -
Page 46: Warranty Declaration
Remove entire accessory component from piping along with any welded __________ piping attached to accessory union or flange. 8. When RMA# is provided, make sure RMA # is prominently shown on BOL __________ LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 46 ... - Page 47 INTERNAL USE ONLY To be completed by Milton Roy internal EHS. RMA#: ___________ Approved for return: Yes ____ No ____ Approval Date: ____________ Received Date: ________ LMI KML-Series Operation and Maintenance Manual Lmipumps.com lmi@irleads.com 47 ...
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