LMI ROYTRONIC EXCEL AD9 series Programming Manual

Electronic metering pumps
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ROYTRONIC EXCEL™
Series AD9 Programming Guide
Electronic Metering Pumps
Instruction Manual
Manual No : 2032
Rev.
: D
Rev. Date
: 11/2015

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Summary of Contents for LMI ROYTRONIC EXCEL AD9 series

  • Page 1 ROYTRONIC EXCEL™ Series AD9 Programming Guide Electronic Metering Pumps Instruction Manual Manual No : 2032 Rev. Rev. Date : 11/2015...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1.0 INTRODUCTION ............... 1 2.0 FEATURES .
  • Page 4 LIST OF ILLUSTRATIONS FIGURE 1. ROYTRONIC EXCEL™ Series AD9 Control Panel........3 FIGURE 2.
  • Page 5: Introduction

    The Series AD9 electronic metering pump SPECIFIC PRECAUTIONS SHOULD offers an extensive range of features, including BE TAKEN WHEN WORKING WITH ALL LMI ® METERING PUMPS. PLEASE REFER TO THE PRECAUTIONS SECTION, SEC. 1.0, OF THE ROYTRONIC automation in response to instrument signals. The EXCEL™...
  • Page 6: Features

    SECTION 2 - FEATURES signals. automatic line voltage compensation and over 5. Batch accumulation option. voltage protection. 6. Timed event mode for internal operation. parameters. external modes. 8. Keypad locking. 19. Fixed-time priming mode. alarm output. speed. Instruction Manual...
  • Page 7: Keypad/Display: Description And Function

    SECTION 3 - KEYPAD/DISPLAY: DESCRIPTION AND FUNCTION 1. POWER Button 2. MODE Button 3. DOWN Button 4. UP Button 5. Graphical Display 6. Stroke Adjustment Knob 7. Pump ON/OFF LED 8. Low-Level Indicator LED Figure 1. ROYTRONIC EXCEL™ Series AD9 Control Panel UP AND DOWN BUTTONS POWER BUTTON...
  • Page 8: Graphical Display

    SECTION 3 - KEYPAD/DISPLAY: DESCRIPTION AND FUNCTION 3.4 GRAPHICAL DISPLAY LOW LEVEL INDICATOR LED A graphical display is used to show the current operational state of the pump as well as a variety of specialized programming menus. Tank Empty takes priority. The pump will not stroke when in a Tank Empty condition.
  • Page 9: Operation Of The Series Ad9

    SECTION 4 - OPERATION OF THE SERIES AD9 4.3 PRIMING THE PUMP The pump will always power up in the last used see Sec. 5.1 down the NOTE: If the power to the pump is cut less than 15 seconds after the last programmed values have been set, the latest changes will NOT be stored complete, push the in nonvolatile memory.
  • Page 10: Locking/Unlocking The Pump

    SECTION 4 - OPERATION OF THE SERIES AD9 4.4 LOCKING/UNLOCKING THE PUMP To unlock a locked pump, depress the The pump has several lock modes to prevent disappears in the casual tampering. For a complete description see below see Sec. 6.4 To enter the unlock pass code, use the Icon/Alarm Area the pass code is incorrect, the pump will remain...
  • Page 11: Alarm/Icon Area

    SECTION 4 - OPERATION OF THE SERIES AD9 4.5 ALARM/ICON AREA Icon/Alarm Area which graphically displays operational information. If no alarm conditions exist, the display will only alarm conditions exist, the display will alternate information and showing alarm information. Alarm icon.
  • Page 12 SECTION 4 - OPERATION OF THE SERIES AD9 Alarm Icon Definitions: ICON NAME DESCRIPTION ** = The pump will stop stroking in this condition Table 2. Alarm Icon Definitions Instruction Manual...
  • Page 13: Control Mode Selection Menu

    SECTION 5 - CONTROL MODE SELECTION MENU This menu is used to select the control mode or 5.1 MANUAL MODE (INTERNAL) This mode is used when external devices are not modes. In order to operate the pump in an external Display Overview: is selected, use the Stroke Length...
  • Page 14: Pulse Multiply Mode (External)

    SECTION 5 - CONTROL MODE SELECTION MENU 5.2 PULSE MULTIPLY MODE (EXTERNAL) 1. Icon/Alarm Area: The icon indicates the pump is in the pulse multiply mode. Depending This mode is used to control the pump with an external device connected to the appropriate see Sec.
  • Page 15: Pulse Divide Mode (External)

    SECTION 5 - CONTROL MODE SELECTION MENU 5.3 PULSE DIVIDE MODE (EXTERNAL) 4. Pulses per Stroke: This mode is used to control the pump with an stroke. See Sec. 6.3 external device connected to the appropriate 5. Theoretical Flow: The theoretical flow see Sec.
  • Page 16: Analog Mode (External)

    SECTION 5 - CONTROL MODE SELECTION MENU 5.4 ANALOG MODE (EXTERNAL) 4. Measured Current: Measured current value This mode is used to control the pump with an 5. Theoretical Flow: external device connected to the appropriate on calculated stroke speed, stroke length, and see Sec.
  • Page 17: Programming The Analog Mode Response Curve

    SECTION 5 - CONTROL MODE SELECTION MENU 5.4.1 Programming the Analog Mode Response Curve Plateau Linear Area Stroke Rate edit mode, use the Plateau edit mode and save the setting. Plateau Linear Area Stroke Parameter Selected Placed Into Edit Rate Mode Plateau Less than 0.5mA...
  • Page 18: Timed Event Mode (Internal)

    SECTION 5 - CONTROL MODE SELECTION MENU 5.5 TIMED EVENT MODE (INTERNAL) 4. Current Day and Time: The current Day and see below for time format description 5. Stroke Rate: Indicates the stroke speed of the see Section. 5.5.1 running event or the next scheduled event. push the 6.
  • Page 19: Programming Timed Events

    SECTION 5 - CONTROL MODE SELECTION MENU 5.5.1 Programming Timed Events Display Overview: Event Enabled Selection Box Stroke Length Event Start Event Duration Time Calculated Volume Stroke Rate Theoretical Flow indicates the parameter is in edit mode. The Event 1. Selection Box: Indicates the currently selected than going into an edit mode.
  • Page 20: Advanced Configuration Menu

    SECTION 6 - ADVANCED CONFIGURATION MENU SET UNITS to selected the item and return to the advanced Display Overview: Display Overview: Selection Box Mode Icons Selection Box Arrow Indicator Unit Icons 1. Mode Icons: Each icon represents a different 1. Unit Icons: control mode, as follows: 2.
  • Page 21: Set Batch Mode

    SECTION 6 - ADVANCED CONFIGURATION MENU SET BATCH MODE SET LOCK MODE CONFIGURATION This menu is used to select the desired lock mode see Section. 5.2 see Sec. 4.4 to activate the lock saving changes. Display Overview: the next digit, and the ON/OFF Icons Selection Box 1.
  • Page 22: Set Clock

    SECTION 6 - ADVANCED CONFIGURATION MENU Display Overview: SET CLOCK see Sec. 5.5 Lock Mode Selection Box Code Area Lock Configuration Lock Configuration (No Code) (with Code) to the prior parameter. 1. Lock Mode: Display Overview: The icon corresponding to the current lock AM/PM Indicator Hours Seconds...
  • Page 23: Pump Calibration

    SECTION 6 - ADVANCED CONFIGURATION MENU PUMP CALIBRATION No Calibration see first diagram below Post Calibration Flow (% Rated) Calibration Region Stroke Length Figure 3. Two-Point Calibration see second diagram below see Sec. 6.6.1 for single-point calibration procedure or Sec. 6.6.2 for two-point calibration procedure menu without making changes.
  • Page 24: Single-Point Calibration Procedure

    SECTION 6 - ADVANCED CONFIGURATION MENU 6.6.1 Single-Point Calibration Procedure of the pump. The pump will start pulsing. and displaying the accumulated volume. The stroke length is changed, a error icon will display, the pump will stop, and the stroke count Procedure: whether to are complete.
  • Page 25: Two-Point Calibration Procedure

    SECTION 6 - ADVANCED CONFIGURATION MENU 6.6.2 Two-Point Calibration Procedure and displaying the accumulated volume. The stroke length is changed, a error icon will display, the pump will stop, and the stroke count In general, the Procedure: 5. The two. adjustments are complete.
  • Page 26 SECTION 6 - ADVANCED CONFIGURATION MENU adjustments are complete. The pump will stop display. whether to displaying the accumulated volume. The Instruction Manual...
  • Page 27: Configure Alarm Output

    SECTION 6 - ADVANCED CONFIGURATION MENU 6.7.1 Configure Alarm Output Mask CONFIGURE ALARM OUTPUT which is indicated on the appropriate contacts navigate using the to indicate whether the pump is in an internal output menu. or external control mode. If the alarm output is Display Overview: Selection Box external mode status, then open contacts indicates...
  • Page 28: Set Remote Internal-External Mode Input

    SECTION 6 - ADVANCED CONFIGURATION MENU SET REMOTE INTERNAL- EXTERNAL MODE INPUT This feature is used to switch from an internal control mode to an external control mode remotely connector. There are two internal control modes see Sec. 5.0 when the contacts are switched from open to closed, or vice versa.
  • Page 29: Digi-Pulse™ Flow Monitoring Setup

    SECTION 6 - ADVANCED CONFIGURATION MENU Display Overview: DIGI-PULSE™ FLOW MONITORING SETUP ® Function Enabled Selection Box Indicator Missing Pulses signal output for each successful pump stroke 1. Function Enabled Indicator: 2. Missing Pulses: least sensitive. 3. Selection Box: Indicates the currently selected item.
  • Page 30: Set Percent-Of-Time Operation

    SECTION 6 - ADVANCED CONFIGURATION MENU Display Overview: 6.10 SET PERCENT-OF-TIME OPERATION Function Enabled Selection Box Indicator Percent-of-Time Cycle Duration 1. Function Enabled Indicator: Indicates if 2. Percent of Time (Function ON only): 3. Cycle Duration (Function ON only): Total 4.
  • Page 31: Load Factory Defaults

    SECTION 6 - ADVANCED CONFIGURATION MENU 6.11 LOAD FACTORY DEFAULTS 6.12 VIEW PUMP INFORMATION This feature will return the pump parameters to Display Overview: factory defaults and return pump to default state see Sec. 4.0 changes. Display Overview: Confirmation Box 1.
  • Page 32 We are a proud member of Accudyne Industries, a leading global provider of precision-engineered, process-critical, and technologically advanced flow control systems and industrial compressors. Delivering consistently high levels of performance, we enable customers in the most important industries and harshest environments around the world to accomplish their missions.

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