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Summary of Contents for Xylem Flygt 3060
- Page 1 Installation, Operation, and Maintenance Manual Flygt 3060...
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Page 3: Table Of Contents
Install with S-installation.........................14 Install with T/Z-installation......................15 Make the electrical connections......................16 General precautions........................16 Requirements..........................16 Cables..............................17 Earthing (Grounding)........................17 Earth (ground) conductor length....................17 Connect the motor cable to the pump..................17 Cable charts............................19 Connection locations........................19 Color code standard........................19 Flygt 3060 Installation, Operation, and Maintenance Manual... - Page 4 The pump starts-stops-starts in rapid sequence................32 The pump runs but the motor protection trips................33 The pump delivers too little or no water..................34 Technical Reference..........................35 Application limits..........................35 Motor data............................35 Specific motor data...........................35 Dimensions and weights........................38 Performance curves..........................42 Flygt 3060 Installation, Operation, and Maintenance Manual...
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Page 5: Introduction And Safety
A hazardous situation which, if not avoided, could result WARNING: in death or serious injury A hazardous situation which, if not avoided, could result CAUTION: in minor or moderate injury Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 6: Product Warranty
Product warranty Coverage Xylem undertakes to remedy defects in products from Xylem under these conditions: • The faults are due to defects in design, materials, or workmanship. • The faults are reported to an local sales and service representative within the warranty period. -
Page 7: Spare Parts
This includes any modification to the equipment or use of parts not provided by Xylem. If there is a question regarding the intended use of the equipment, please contact a Xylem representative before proceeding. -
Page 8: Hazardous Liquids
• Clean up all spills in accordance with safety and environmental procedures. • Report all environmental emissions to the appropriate authorities. WARNING: Do NOT send the product to the Xylem manufacturer if it has been contaminated by any nuclear radiation. Inform Xylem so that accurate actions can take place. Electrical installation For electrical installation recycling requirements, consult your local electric utility. -
Page 9: Transportation And Storage
• Do not attach sling ropes to shaft ends. Temperature ranges for transportation, handling and storage Handling at freezing temperature At temperatures below freezing, the product and all installation equipment, including the lifting gear, must be handled with extreme care. Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 10: Unit In As-Delivered Condition
• Before operating the unit after storage, it must be inspected with special attention to the seals and the cable entry. • The impeller/propeller must be rotated every other month to prevent the seals from sticking together. Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 11: Product Description
The following applies to the monitoring equipment of the pump: • The stator incorporates thermal contacts connected in series that activate the alarm at overtemperature. • The thermal contacts open at 125°C (257°F) and close at 70°C (160°F). Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 12: The Data Plate
The sales denomination consists of the four-digit sales code and two letters that indicate the hydraulic end and type of installation. This is an example of a sales denomination, and an explanation of its parts. NP 3085 Hydraulic part Installation type Sales code Flygt 3060 Installation, Operation, and Maintenance Manual... - Page 13 The serial number is used for identification of an individual product, and is divided into four parts. This is an example of a serial number, and an explanation of its parts. NP 3085.183 - 951 0163 Product code Production year Production cycle Running number Flygt 3060 Installation, Operation, and Maintenance Manual...
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Page 14: Installation
For more permanent installations with a heavily contaminated pumped liquid, a settling pump-sump is recommended. Figure 2: Settling pump-sump Discharge line requirements The discharge line can be run vertically or horizontally, but must be without sharp bends. Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 15: Fasteners
You can inspect the pump by hoisting it up along the guide bars without disconnecting it. Figure 3: P-installation Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 16: Install With S-Installation
In the S-installation, the pump is transportable and intended to operate either completely or partially submerged in the pumped liquid. The pump is equipped with a connection for hose or pipe and stands on a strainer with a support plate. Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 17: Install With T/Z-Installation
• Shut-off valves that allow you to remove the pump from service • Air vent on the discharge side between the pump and the check valve NOTICE: The risk of freezing is particularly high in T- or Z-installations. 1. Fasten the pump: Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 18: Make The Electrical Connections
• The mains voltage and frequency must agree with the specifications on the data plate. If the pump can be connected to different voltages, then the connected voltage is specified by a yellow sticker close to the cable entry. Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 19: Cables
Connect the motor cable to the pump CAUTION: Leakage into the electrical parts can cause damaged equipment or a blown fuse. Keep the end of the motor cable above the liquid level. Flygt 3060 Installation, Operation, and Maintenance Manual... - Page 20 Thermal contacts must never be exposed to voltages higher than 250 V, breaking current maximum 6 A at a power factor 0.6. It is recommended that the thermal contacts are connected to 24 V over a separate fuse to protect any other automatic equipment. Flygt 3060 Installation, Operation, and Maintenance Manual...
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Page 21: Cable Charts
Crimp isolation Leakage sensor Motor protector Stator leads (U1, U2, U5, U6, V1, V2, V5, V6, W1, W2, W5, W6, Z1, Z5, Z6) Color code standard Code Description Brown Black White Orange Green Flygt 3060 Installation, Operation, and Maintenance Manual... - Page 22 Installation Code Description GNYE Green-Yellow Grey Blue Yellow Flygt 3060 Installation, Operation, and Maintenance Manual...
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Page 23: View Of Terminal Board And Sensor Connections
3080 W2 (Z) U2 (X) T1 (4) V2 (Y) T2 (B) T2 (5) W1 (3) W1 (W) T1 (B) U1 (U) V1 (V) V1 (2) U1 (1) D (DELTA) Y (STAR) JUMPERS JUMPERS Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 24: Motor Cable, Stator Leads And Thermal Contacts Connection To Terminal Board
Y // Y // Y serial LEAD U1 U5 U1 U5 COLOURS W1 W5 W1 W5 U1,U5 U2,U6 V1,V5 V2,V6 ALT. T1 W1,W5 ALT. T2 W2,W6 U6 V6 W6 U6 V6 W6 T1,T2 WH/YE Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 25: Check The Impeller Rotation
• If the motor has a 3-phase connection, then transpose two phase conductors and repeat this procedure from step 1. For 3-phase pumps with external starters or without built-in motor protection, the phases must be shifted on the output terminal of the starter. Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 26: Operation
Make sure that you understand the noise level requirements in the environment where the pump is installed. Failure to do so may result in hearing loss or violation of local laws. Start the pump Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 27: Clean The Pump
Let the pump run for a while in clean water, or flush it through the discharge connection. Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 28: Maintenance
115 (84.8) 248 (183) 481 (355) — — Table 2: Steel, torque Nm (ft-lbs) Property class 2.9 (2.1) 5.7 (4.2) 9.8 (7.2) 24 (18) 47 (35) 81(60) 194 (143) 385 (285) 665 (490) 1310 (966.2) Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 29: Service
Adjust and/or replace if necessary. Pipes, valves, Check for worn or damaged parts. and other Adjust and/or replace if necessary. peripheral equipment Pump casing and Check for worn or damaged parts. impeller Adjust and/or replace if necessary. Flygt 3060 Installation, Operation, and Maintenance Manual... - Page 30 If the resulting value is < 1 megohm, then contact an authorized service shop. Regardless of individual applications, the inspection chamber should not be inspected less frequently than the intervals for normal applications and operating conditions at media (liquid) temperatures <40°C (104°F). Flygt 3060 Installation, Operation, and Maintenance Manual...
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Page 31: Major Overhaul
1. Replace the oil screw O-ring. 2. Turn the pump so that the oil hole faces upwards and fill with new oil. Quantity: 0.5 L (0.52 qt.) 3. Put the oil screw back and tighten it. Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 32: Replace The Impeller
3. Place sleeves and nuts on the studs. Tighten the nuts evenly all around. 4. Check that the impeller can rotate easily. 5. Install the strainer. 6. Install the strainer bottom. Tighten the nuts evenly all around. Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 33: Troubleshooting
• All fuses have power and that they are securely fastened to the fuse holders. • The overload protection is not tripped. • The motor cable is not damaged. The impeller is stuck. Clean: Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 34: The Pump Does Not Stop When A Level Sensor Is Used
• Whether the voltage drop in the line at the starting surge causes the contactor's self-holding malfunction. If the problem persists, contact the local sales and service representative. Always state the serial number of your product, see Product Description (page 9). Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 35: The Pump Runs But The Motor Protection Trips
There is a malfunction in the Replace the overload protection. overload protection. If the problem persists, contact the local sales and service representative. Always state the serial number of your product, see Product Description (page 9). Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 36: The Pump Delivers Too Little Or No Water
• Depending on the installation type, add a means for priming the pump, such as a foot valve. If the problem persists, contact the local sales and service representative. Always state the serial number of your product, see Product Description (page 9). Flygt 3060 Installation, Operation, and Maintenance Manual... -
Page 37: Technical Reference
IEC 60034-1 Rated output variation ±10% Voltage variation without ±10%, provided that it does not run continuously at full load overheating Voltage imbalance tolerance Stator insulation class H (180°C [360°F]) Specific motor data Flygt 3060 Installation, Operation, and Maintenance Manual... - Page 38 3-phase, 60 Hz Motor type: • Rated output 2.7 kW (3.6 hp) Voltage (V) Rated current (A) Starting current (A) 200 Y 208 Y 220 Y 220 Y parallel 230 D 230 Y parallel Flygt 3060 Installation, Operation, and Maintenance Manual...
- Page 39 Rated current (A) Starting current (A) 240 D 260 D 380 D 400 Y 440 Y 440 Y serial 460 Y 460 Y serial 550 Y 575 Y 575 Y 600 Y 660 Y Flygt 3060 Installation, Operation, and Maintenance Manual...
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Page 40: Dimensions And Weights
Technical Reference Dimensions and weights All measurements in the illustrations are in millimeters, if not otherwise specified. Figure 6: HT, CP Flygt 3060 Installation, Operation, and Maintenance Manual... - Page 41 Technical Reference Figure 7: MT, CP/DP Flygt 3060 Installation, Operation, and Maintenance Manual...
- Page 42 Technical Reference Figure 8: HT, CS Flygt 3060 Installation, Operation, and Maintenance Manual...
- Page 43 Technical Reference Figure 9: MT, CS/DS Flygt 3060 Installation, Operation, and Maintenance Manual...
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Page 44: Performance Curves
Technical Reference Figure 10: CT/DT Weight without motor cable: 41 kg (90 lbs) Performance curves Test standard Pumps are tested in accordance with ISO 9906, HI level A. Flygt 3060 Installation, Operation, and Maintenance Manual... - Page 45 Technical Reference Version code 390 [kW] [kW] H [m] H [m] Q [l/s] Q [l/s] Figure 12: 60 Hz, LT Figure 11: 50 Hz, LT Flygt 3060 Installation, Operation, and Maintenance Manual...
- Page 46 Technical Reference [kW] [kW] Trifase Monofase Trifase H [m] H [m] Trifase Monofase Trifase Q [l/s] Q [l/s] Figure 13: 50 Hz, MT Figure 14: 60 Hz, MT Flygt 3060 Installation, Operation, and Maintenance Manual...
- Page 47 Technical Reference [kW] [kW] H [m] H [m] Q [l/s] Q [l/s] Figure 16: 60 Hz, HT Figure 15: 50 Hz, HT Flygt 3060 Installation, Operation, and Maintenance Manual...
- Page 50 For more information on how Xylem can help you, go to xyleminc.com Xylem Water Solutions AB Visit our Web site for the latest version of this document and more information Gesällvägen 33...
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