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Table of Contents
Related Manuals for Xylem Flygt 2190
Summary of Contents for Xylem Flygt 2190
- Page 1 Installation, Operation, and Maintenance Manual Flygt 2190, 2201...
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Page 3: Table Of Contents
5.2 Clean the pump......................... 29 6 Maintenance..........................30 6.1 Torque values........................30 6.2 Service..........................31 6.2.1 Inspection........................31 6.2.2 Major overhaul......................32 6.3 Change the oil........................33 6.4 Replace the impeller......................34 6.4.1 Remove the impeller, alternative 1................34 Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... - Page 4 8 Technical Reference......................... 59 8.1 Application limits....................... 59 8.2 Specific motor data: Version code 2190.010, 2201.012/020........59 8.3 Specific motor data: Version code 2201.320/590/690/691........62 8.4 Dimensions and weights....................63 8.5 Performance curves......................65 Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
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Page 5: Introduction And Safety
This includes any modification to the equipment or use of parts not provided by Xylem. If there is a question regarding the intended use of the equipment, please contact a Xylem representative before proceeding. -
Page 6: User Safety
These are the personnel requirements for Ex-approved products in potentially explosive atmospheres: • All work on the product must be carried out by certified electricians and Xylem authorized mechanics. Special rules apply to installations in explosive atmospheres. • All users must know about the risks of electric current and the chemical and physical characteristics of the gas, the vapor, or both present in hazardous areas. - Page 7 Guidelines for compliance Compliance is fulfilled only when you operate the unit within its intended use. Do not change the conditions of the service without the approval of an Ex-approved Xylem representative. When you install or maintain explosion proof products, always comply with the directive and applicable standards (for example, IEC/EN 60079–14).
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Page 8: Special Hazards
Infection risk. Rinse the unit thoroughly with clean water before working on it. Wash the skin and eyes Follow these procedures for chemicals or hazardous fluids that have come into contact with your eyes or your skin: Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 9: Protecting The Environment
• Clean-up of spills Exceptional sites CAUTION: Radiation Hazard Do NOT send the product to Xylem if it has been exposed to nuclear radiation, unless Xylem has been informed and appropriate actions have been agreed upon. 1.7 Spare parts CAUTION: Only use the manufacturer’s original spare parts to replace any worn or faulty... -
Page 10: Transportation And Storage
Avoid rotating the impeller/propeller by hand at temperatures below the freezing point. The recommended method to warm the unit up is to submerge it in the liquid which will be pumped or mixed. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 11: Storage Guidelines
• Before operating the unit after storage, it must be inspected with special attention to the seals and the cable entry. • The impeller/propeller must be rotated every other month to prevent the seals from sticking together. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 12: Product Description
2201.012 MT Diameter 15 mm (0.59 in) 2201.020 LT 2201.320 LT/MT 10×10 mm (0.4×0.4 in) 2201.590 LT/MT 2201.690 LT/MT 2201.691 LT/MT 2201.320 HT 15×45 mm (0.6×1.77 in) 2201.590 HT 2201.690 HT 2201.691 HT Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 13: Monitoring Equipment
Thermal protection Thermal class 10. Rated shaft power 11. International standard 12. Degree of protection 13. Rated current 14. Rated speed 15. Maximum submergence 16. Direction of rotation: L=left, R=right 17. Duty class Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 14: Approvals
• IEC 60079-0, IEC 60079-1 • Ex d l Mb The Ex approval plate WS003972A Approval Approval authority and approval number Approval for Class I Approved drive unit Stall time Starting current/Rated current Duty class Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 15: Product Denomination
In this section, code characters are illustrated accordingly: X = letter Y = digit The different types of codes are marked up with a, b and c. Code parameters are marked up with numbers. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... - Page 16 XXYYYY YYY YYY YYYY Type of Callout Number Indication Type of code Sales denomination Product code Serial number Parameter Hydraulic end Type of installation Sales code Version Production year Production cycle Running number Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
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Page 17: Installation
Water + sand, particle size <0.6 mm (0.024 in) 2.5 (8.2) Water + sand, particle size <0.1 mm (0.004 in) 1.5 (4.9) For more permanent installations with a heavily contaminated pumped liquid, a settling pump-sump is recommended. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 18: Install With S-Installation
5. Connect the motor cable and the starter and monitoring equipment according to the separate instructions. Make sure that the impeller rotation is correct. For more information, see Check the impeller rotation (page 27). Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 19: Make The Electrical Connections
• If intermittent operation is prescribed, then the pump must be provided with monitoring equipment supporting such operation. • The thermal contacts/thermistors must be in use. Cables These are the requirements to follow when you install cables: Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 20: Prepare The Subcab Cables
The ground (earth) conductor must be 100 mm (4.0 in) longer than the phase conductors in the junction box of the unit. 4.2.1 Prepare the SUBCAB cables This section applies to SUBCAB ® cables with twisted-pair control cores. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... - Page 21 Untwist the screens around the power cores. b) Put a yellow-green shrink hose over the ground (earth) core. Leave a short piece uncovered. c) If applicable, put a cable lug on the screened ground core. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
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Page 22: Connect The Motor Cable To The Pump: Version Code 2190.010, 2201.012/020/320
Leakage into the electrical parts can cause damaged equipment or a blown fuse. Keep the end of the motor cable dry at all times. Part Description Screws Entrance flange Figure 6: Cable entry for version code 2190.010 HT and 2201.012 HT Part Description Screws Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... - Page 23 8. Version code 2201.320: Fasten the screws and the gland nut on the entrance flange so that the cable insertion assembly bottoms out. After you have connected the motor cable to the pump, connect the motor cable and the control cable to the starter equipment. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
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Page 24: Connect The Motor Cable To The Pump: Version Code 590/690/691
4. Twist together the ground (earth) leads into a bundle and slip an insulating tube over the intertwined leads. The ground (earth) leads are located concentrically around each phase lead. 5. Fit the gland flange: Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 25: Cable Charts
Level regulator Diode Contactor, start relay or thermal relay Motor cable Thermal detector in stator Screen Thermal detector in main bearing Pump Jumper Crimp connection Terminal board, terminal plate Crimp isolation Leakage sensor Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... - Page 26 Stator leads (U1, U2, U5, U6, V1, V2, V5, V6, W1, W2, W5, W6, Z1, Z5, Z6) Color code standard Code Description Brown Black White Orange Green GNYE Green-Yellow Grey Blue Yellow Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
- Page 27 SEEN FROM OUTSIDE SEEN FROM OUTSIDE SEEN FROM OUTSIDE MAX 250v WITHOUT DIODE WITHOUT DIODE WITH DIODE MAX 6A, cos =0,6 MAX 10A, cos =1 CONNECTION OF DIODE THERMAL DETECTORS IN STATOR DIODE DIODE Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
- Page 28 W1 W5 W1 V6 W1 W5 U6 V6 W6 W2 W6 V1,V5 U2 U6 V2,V6 U2 V2 W2 V2 V6 W1,W5 ALT. T1 W2,W6 ALT. T2 T1,T2 WH/YE ALT. ALT. T3, T4 WS008990A Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
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Page 29: Check The Impeller Rotation
• If the motor has a 3-phase connection, then transpose two phase conductors and repeat this procedure from step 1. For 3-phase pumps with external starters or without built-in motor protection, the phases must be shifted on the output terminal of the starter. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 30: Operation
The starting jerk can be powerful. Make sure nobody is close to the unit when it is started. NOTICE: Make sure that the rotation of the impeller is correct. For more information, see Check the impeller rotation. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 31: Clean The Pump
Let the pump run for a while in clean water, or flush it through the discharge connection. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 32: Maintenance
If there is a question regarding the tightening torques, please contact the local sales and service representative. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 33: Service
Check for worn or damaged parts. Adjust and/or replace if necessary. Pipes, valves, and Check for worn or damaged parts. other peripheral Adjust and/or replace if necessary. equipment Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 34: Major Overhaul
Replace the bearings with new bearings. Regardless of individual applications, the inspection volume should not be inspected less frequently than the intervals for normal applications and operating conditions at media (liquid) temperatures <40°C (104°F). Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 35: Change The Oil
2. Put one of the oil screws back and tighten it. 3. Put the corresponding oil plug back. 4. Turn the pump so that the oil hole faces upwards and fill with new oil. Quantity: 5 L (5.3 qt) WS001827A Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 36: Replace The Impeller
4. Remove the impeller: a) Remove the impeller nut. b) Remove the washer. c) Pull off the impeller. Use an impeller puller or pry off carefully with two strong screwdrivers or bars. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 37: Remove The Impeller, Alternative 2
2. Remove the suction cover. 3. Remove the O-ring. 4. Loosen the impeller: a) Lock the impeller to prevent rotation. Use pliers, a screwdriver, or similar. b) Remove the impeller screw and the washer. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 38: Remove The Impeller, Alternative 3
6.4.3 Remove the impeller, alternative 3 CAUTION: Cutting Hazard Worn parts can have sharp edges. Wear protective clothing. Table 5: Applicability Product code Pressure class Open or closed impeller 2201.012 Closed 1. Remove the strainer. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... - Page 39 Use pliers, a screwdriver, or similar. b) Turn the adjustment screw counterclockwise until the impeller breaks free from the shaft. Use a 12 mm hexagon bit adapter (Allen socket) with a 100 mm (4 in) extension. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
- Page 40 Use pliers, a screwdriver, or similar. b) Turn the adjustment screw counterclockwise until the impeller breaks free from the shaft. Use a 12 mm hexagon bit adapter (Allen socket) with a 100 mm (4 in) extension. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
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Page 41: Remove The Impeller, Alternative 4
Product code Pressure class Open or closed impeller 2190.010 Open 2201.012 MT, HT Open The illustrations are generic. 1. Remove the strainer. 2. Loosen the impeller: a) Lock the impeller to prevent rotation. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 42: Install The Impeller, Alternative 1
Pull off the impeller. 6.4.5 Install the impeller, alternative 1 Table 7: Applicability Product code Pressure class Open or closed impeller 2201.020 Open 2201.320 MT, HT Open 2201.590 MT, HT Open 2201.690 MT, HT Open Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 43: Install The Impeller, Alternative 2
6.4.6 Install the impeller, alternative 2 Table 8: Applicability Product code Pressure class Open or closed impeller 2190.010 Closed 2201.012 Closed 1. Prepare the shaft: a) Polish off any flaws with a fine emery cloth. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... - Page 44 4. Check that the impeller screw is clean and easy to screw into the shaft end. This is to prevent the shaft from rotating with the impeller screw. 5. Assemble the conical sleeve in the impeller. Make sure that the conical sleeve bottoms in the impeller. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
- Page 45 Tighten a further 1/8 turn, 45°. This will ensure the correct clearance between the impeller and the suction cover in the next step. Use a 12 mm hexagon bit adapter (Allen socket). Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
- Page 46 The screw will be loaded to its yield point and the load capacity of the joint will be higher. e) Check that the impeller can rotate freely. 10. Mount the strainer and the nuts. Tightening torque: 76 Nm (57 ft-lb) Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
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Page 47: Install The Impeller, Alternative 3
Surplus grease can cause the impeller to become loose. Remove surplus grease from conical and/or cylindrical surfaces of shafts and/or sleeves. 2. Align the edge of the upper adjustment screw with the edge of the upper conical sleeve so that they are flush. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... - Page 48 5. Assemble the upper conical sleeve and the upper impeller onto the shaft. 6. Mount the diffuser parts and tighten. 7. Mount the suction cover with its O-ring and tighten. Tightening torque: 76 Nm (57 ft-lb) Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
- Page 49 This will ensure the correct clearance between the impeller and the suction cover in the next step. Use a 12 mm hexagon bit adapter (Allen socket) with a 100 mm (4 in) extension. 9. Remove the suction cover. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
- Page 50 14. Turn the lower adjustment screw clockwise until the lower impeller makes contact with the suction cover. Tighten a further 1/6 turn, 60°. This will ensure the correct clearance between the lower impeller and the suction cover in the next step. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
- Page 51 If not, then the adjustment screw and the conical sleeve have not been aligned, and the shaft may have been displaced relative to the main bearing. 17. Mount the strainer and the nuts. Tightening torque: 76 Nm (57 ft-lb) Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
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Page 52: Install The Impeller, Alternative 4
Surplus grease can cause the impeller to become loose. Remove surplus grease from conical and/or cylindrical surfaces of shafts and/or sleeves. 2. Align the edge of the adjustment screw with the edge of the conical sleeve so that they are flush. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... - Page 53 Tightening torque: 76 Nm (57 ft-lb) d) Tighten a further 1/8 turn, 45°. The screw will be loaded to its yield point and the load capacity of the joint will be higher. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
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Page 54: Adjust The Impeller
0.2–0.3 mm (0.008–0.012 in) when the impeller is tightened. 1. Check that the impeller can rotate freely. 2. Turn the adjusting nuts down to the bottom of the studs. MT: Check that the spacers are seated on the studs. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 55: Replace The Diffuser
9. Version code 590, 690 and 691: Lock the nuts with tab washers. 10. Install the strainer. 6.4.10 Replace the diffuser 1. Remove the diffuser: a) Remove the impeller, see previous instructions. b) Remove the screws and washers. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... - Page 56 Remove the diffuser. 2. Install the diffuser: a) Fasten the diffuser in place with the screws and washers. Tightening torque: 160–200 Nm (120–150 ft-lb) b) For further instructions, see previous instructions. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
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Page 57: Troubleshooting
• There is voltage in all phases of the supply line. • All fuses have power and that they are securely fastened to the fuse holders. • The overload protection is not tripped. • The motor cable is not damaged. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 58: The Pump Does Not Stop When A Level Sensor Is Used
• Whether the voltage drop in the line at the starting surge causes the contactor's self-holding malfunction. If the problem persists, contact the local sales and service representative. Always state the serial number of your product, see Product Description (page 10). Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 59: The Pump Runs But The Motor Protection Trips
The impeller rotates in the wrong • If it is a 3-phase pump, then transpose two phase leads. direction. • If it is a 1-phase pump, then do the following: Contact the local sales and service representative. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... - Page 60 • Depending on the installation type, add a means for priming the pump, such as a foot valve. If the problem persists, contact the local sales and service representative. Always state the serial number of your product, see Product Description (page 10). Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
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Page 61: Technical Reference
8.2 Specific motor data: Version code 2190.010, 2201.012/020 2201.012, 3-phase, 50 Hz, MT, HT Motor type: • 2,940 rpm • 37 kW (50 hp) Voltage, V Connection Rated current, A Starting current, A Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... - Page 62 Connection Rated current, A Starting current, A 1000 2201.020, 3-phase, 50 Hz, LT Motor type: • 1,465 rpm • 30 kW (40 hp) Voltage, V Connection Rated current, A Starting current, A Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
- Page 63 Rated current, A Starting current, A DSER DSER 2201.020, 3-phase, 60 Hz, LT Motor type: • 1,760 rpm • 37 kW (50 hp) Voltage, V Connection Rated current, A Starting current, A Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
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Page 64: Specific Motor Data: Version Code 2201.320/590/690/691
500 D 550 D 1,000 D 1,100 D 3-phase, 60 Hz Motor type: • 3,400 rpm • 42.7 kW (57.2 hp) Voltage (V) Rated current (A) Starting current (A) 440 D 460 D Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... -
Page 65: Dimensions And Weights
6 in (152 mm) (hose) 1332 mm (52.4 in) 8 in (203 mm) (hose) 1302 mm (51.3 in) ISO-G6, NPT 6 1227 mm (48.3 in) ISO-G8, NPT 8 1217 mm (47.9 in) Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... - Page 66 Table 13: Weight without motor cable 280 kg (618 lbs) 2201 HT 240 kg (530 lbs) 2190 HT 210 kg (463 lbs) 270 kg (595 lbs) 285 kg (628 lbs) Version code 320/590/690/691 Figure 14: MT Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
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Page 67: Performance Curves
Figure 15: HT Table 14: Weight without motor cable 445 kg (980 lbs) 350 kg (770 lbs) 8.5 Performance curves Test standard Pumps are tested in accordance with ISO 9906:2012, HI 11.6:2012. Flygt 2190, 2201 Installation, Operation, and Maintenance Manual... - Page 68 8 Technical Reference 2190.010 P [kW] P [hp] / [kW] H [m] H [ft] / [m] 1000 Q [l/s] Q [l/s] / [usgpm] Figure 16: 50 Hz, HT Figure 17: 60 Hz, HT Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
- Page 69 MT/HT 80 100 120 140 160 100 120 140 160 1000 1500 2000 2500 Q [l/s] Q [l/s] / [usgpm] Figure 18: 50 Hz, MT, HT Figure 19: 60 Hz, MT, HT Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
- Page 70 P 2 [hp] / [kW] H [ft] / [m] H [ft] / [m] 1000 1500 2000 2500 1000 Q [l/s] / [usgpm] Q [l/s] / [usgpm] Figure 23: 50 Hz, MT Figure 22: 50 Hz, HT Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
- Page 71 80 100 120 140 160 20 40 60 80 100 120 140 160 180 Q [l/s] Q [l/s] Figure 26: 50 Hz, 37 kW Figure 27: 60 Hz, 42.7 kW (58 hp) Flygt 2190, 2201 Installation, Operation, and Maintenance Manual...
- Page 72 For more information on how Xylem can help you, go to xyleminc.com Refer to www.xylemwatersolutions.com/contacts/ for contact details of your local sales and service representative.