Bauer 1816E-B, 64530 - 4 in. x 24 in. Variable Speed Belt Sander Manual

WARNING SYMBOLS AND DEFINITIONS

	This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
	Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
	Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
	Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE	Addresses practices not related to personal injury.

IMPORTANT SAFETY INFORMATION

General Power Tool Safety Warnings

Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term 'power tool' in the warnings refers to your mains-operated (corded) power tool.

Work area safety

1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

1. Pwer tool plugs must match the outlet. never modify the plug in any way. Do not use any adapter plugs with grounded power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
2. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location is unavoidable, use a Ground Fault circuit interrupter (GFci) protected supply. Use of a GFCI reduces the risk of electric shock.

Personal safety

1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
2. Use personal protective equipment. always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the trigger is in the off-position before connecting to power source, picking up or carrying the tool. Carrying power tools with your finger on the Trigger or energizing power tools that have the Trigger on invites accidents.
4. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
5. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
6. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust-related hazards.
7. Only use safety equipment that has been approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area.

Power tool use and care

1. Do not force the power tool. use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
2. Do not use the power tool if the trigger does not turn it on and off. Any power tool that cannot be controlled with the Trigger is dangerous and must be repaired.
3. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools.
   Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools. check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. if damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control
7. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.

Belt and Non-disc Sander Safety Warnings

1. Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a 'live' wire will make exposed metal parts of the tool 'live' and shock the operator.
2. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
3. Avoid unintentional starting. Prepare to begin work before turning on the tool.
4. Do not lay the tool down until it has come to a complete stop. Moving parts can grab the surface and pull the tool out of your control.
5. When using a handheld power tool, maintain a firm grip on the tool with both hands to resist starting torque.
6. Do not leave the tool unattended when it is plugged into an electrical outlet. Turn off the tool, and unplug it from its electrical outlet before leaving.
7. This product is not a toy. Keep it out of reach of children.
8. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. In addition, people with pacemakers should:
   • Avoid operating alone.
   • Do not use with Trigger locked on.
   • Properly maintain and inspect to avoid electrical shock.
   • Properly ground power cord. Ground Fault Circuit Interrupter (GFCI) should also be implemented – it prevents sustained electrical shock.

9. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

Vibration Safety

This tool vibrates during use.
Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:

1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud's Disease should not use this tool. If you feel any symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury.
3. Wear suitable gloves to reduce the vibration effects on the user.
4. Use tools with the lowest vibration when there is a choice.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.
7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.

SAVE THESE INSTRUCTIONS.

Grounding

TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION:
Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. if damaged, have it repaired by a service facility before use. if the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.

Grounded Tools: Tools with Three Prong Plugs

1. Tools marked with "Grounding Required" have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. (See 3-Prong Plug and Outlet.)
   
2. The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool's grounding system and must never be attached to an electrically "live" terminal. (See 3-Prong Plug and Outlet.)
3. The tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the preceding illustration. (See 3-Prong Plug and Outlet.)

Double Insulated Tools: Tools with Two Prong Plugs

1. Tools marked "Double Insulated" do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code.
2. Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration. (See Outlets for 2-Prong Plug.)
   

Extension Cords

1. Grounded tools require a three wire extension cord. Double Insulated tools can use either a two or three wire extension cord.
2. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage.(See Table A.)
3. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. (See Table A.)
4. When using more than one extension cord to make up the total length, make sure each cord contains at least the minimum wire size required. (See Table A.)
5. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size.(See Table A.)
6. If you are using an extension cord outdoors, make sure it is marked with the suffix "W-A" ("W" in Canada) to indicate it is acceptable for outdoor use.
7. Make sure the extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified electrician before using it.
8. Protect the extension cords from sharp objects, excessive heat, and damp or wet areas.

Symbology

	Double Insulated
V	Volts
~	Alternating Current
A	Amperes
n0 xxxx/min.	No Load Revolutions per Minute (RPM)
	WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved safety goggles with side shields.
	Read the manual before set-up and/or use.
	WARNING marking concerning Risk of Fire. Do not cover ventilation ducts. Keep flammable objects away.
	WARNING marking concerning Risk of Electric Shock. Properly connect power cord to appropriate outlet.

Specifications

Functions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

Note: For additional information regarding the parts listed in the following pages, refer to Parts List and Diagram.

Operating Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

Tool Set up

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Make sure that the trigger is in the off-position and unplug the tool from its electrical outlet before performing any procedure in this section.

1. Secure the Dust Bag to the tool.
2. Before use, make sure that the Sanding Belt is on-center. To check this, plug in the sander and hold the Belt clear while carefully turning on the tool. If the Belt moves to one side or the other during use, turn the Tracking Knob until it stays on-center.

Workpiece and Work Area Set Up

1. Designate a work area that is clean and well-lit. The work area must not allow access by children or pets to prevent distraction and injury.
2. Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage. The power cord must reach the work area with enough extra length to allow free movement while working.

3. Secure loose workpieces using a vise or clamps (not included) to prevent movement while working.
4. There must not be objects, such as utility lines, nearby that will present a hazard while working.

General Operating Instructions

1. Make sure that the Trigger is not engaged, then plug in the tool.
2. To start the tool, squeeze the Trigger; release the Trigger to stop. For continuous operation squeeze the Trigger and push the Trigger Lock to lock the tool on.
3. The front light will illuminate when the sander is operating.
4. To turn the tool off with Trigger Lock engaged, squeeze the Trigger once and then release.
5. Adjust the sander speed to suit different working material. Turn the Speed Control Knob to a higher number for a faster speed or to a lower number for a slower speed. Determine the optimum speed by testing on a scrap piece of material.

Note: Using the correct speed for the job increases the life of the tool. When sanding, use both hands to hold the tool and sand along the grain for best results.

6. Hold the tool lightly on the workpiece and allow the tool to do the work. Do not push down on the Belt Sander or move it along the surface too fast.
7. To prevent accidents, turn off the tool and unplug it after use. Clean, then store the tool indoors out of children's reach.

Maintenance and Servicing

Procedures not specifically explained in this manual must be performed only by a qualified technician.

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Make sure that the trigger is in the off-position and unplug the tool from its electrical outlet before performing any procedure in this section.

TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. if abnormal noise or vibration occurs, have the problem corrected before further use.

Cleaning, Maintenance, and Lubrication

1. BEFORE EacH USE, inspect the general condition of the tool. Check for:
   • loose hardware
   • misalignment or binding of moving parts
   • damaged cord/electrical wiring
   • worn or torn sanding belt
   • cracked or broken parts
   • any other condition that may affect its safe operation.
2. AFTER USE, wipe external surfaces of the tool with clean cloth.
3. Regularly check to see if any dust or foreign matter has entered the tool's air vents near the motor and around the trigger. Keep the vents unclogged and clean at all times.
4. When a sanding belt tears or becomes worn, it must be replaced:
   1. Always turn the tool off and unplug it before changing the belt.
   2. Pull out the Belt Tension Release Lever and push it forward until it locks into place.
   3. Remove the old belt and replace with a new 4" x 24" belt. Make sure the arrows on the inside of the new sanding belt are pointing in the direction of rotation as indicated on the housing of the tool.
   4. Push the Belt Tension Release Lever back in to secure the belt in place.
   5. Make sure the new belt is on-center before use.
5. To replace a worn or broken Drive Belt:
   1. Make sure the tool is turned off and unplugged before changing the belt.
   2. Remove the cover mounting screw holding the Drive Belt Cover in place.
   3. Remove the Drive Belt Cover.
   4. Take out the worn or broken belt and install a new belt by sliding it around the Small and Large Belt Pulleys.
   5. Replace the Drive Belt Cover and secure it in place with the cover mounting screw.
6. CARBON BRUSH MAINTENANCE.
   The Carbon Brushes may require maintenance when the motor performance of the tool decreases or stops working completely. Carbon brushes are internal to the Motor Housing, and should only be replaced by a qualified service technician.
   1. To replace brushes, remove the Carbon Brush Cover with a screwdriver. Then remove Carbon Brush from Brush Holder.
   2. Insert new Carbon Brush into Holder, replace the Carbon Brush Cover and tighten with a screwdriver. Make sure the carbon portions of the Carbon Brushes contact the motor armature, and that the springs face away from the motor.
   3. When replacing Carbon Brushes both brushes must be replaced. Repeat steps "a" and "b" for the second brush.

Note: New carbon brushes tend to spark when first used until they wear and conform to the motor's armature.

7. 
   If the supply cord of this power tool is damaged, it must be replaced only by a qualified service technician.

Troubleshooting

Problem	Possible Causes	Likely Solutions
Tool will not start	Cord not connected. No power at outlet. Tool's thermal reset breaker tripped (if equipped). Internal damage or wear. (Carbon brushes or Trigger, for example.)	Check that cord is plugged in. Check power at outlet. If outlet is unpowered, turn off tool and check circuit breaker. If breaker is tripped, make sure circuit is right capacity for tool and circuit has no other loads. Turn off tool and allow to cool. Press reset button on tool. Have technician service tool.
Tool operates slowly	Forcing tool to work too fast. Extension cord too long or cord diameter too small.	Adjust the speed setting and allow tool to work at its own rate. Eliminate use of extension cord. If an extension cord is needed, use one with the proper diameter for its length and load. See Extension Cords in Grounding section.
Performance decreases over time	Carbon brushes worn or damaged.	Have qualified technician replace brushes.
Excessive noise or rattling	Internal damage or wear. (Carbon brushes or bearings, for example.)	Have technician service tool.
Overheating	Forcing tool to work too fast. Blocked motor housing vents. Motor being strained by long or small diameter extension cord.	Allow tool to work at its own rate. Wear ANSI-approved safety goggles and NIOSH-approved dust mask/respirator while blowing dust out of motor using compressed air. Eliminate use of extension cord. If an extension cord is needed, use one with the proper diameter for its length and load. See Extension Cords in Grounding section.
Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power supply before service.

For technical questions, please call 1-888-866-5797.
Visit our website at: http://www.harborfreight.com
Email our technical support at: productsupport@harborfreight.com

Copyright © 2018 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.

Documents / Resources

References

• http://www.harborfreight.com

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