ESAB Aristo 500ix Instruction Manual
  1. Manuals
  2. Brands
  3. ESAB Manuals
  4. Welding System
  5. Aristo 500ix
  6. Instruction manual

ESAB Aristo 500ix Instruction Manual

Hide thumbs Also See for Aristo 500ix:
Table of Contents

Advertisement

Quick Links

Aristo® 500ix
Instruction manual
Valid for: Serial number: 105-, 243-,
941-xxx-xxxx
0463 696 201   GB   20221122

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Aristo 500ix and is the answer not in the manual?

Questions and answers

Related Manuals for ESAB Aristo 500ix

Summary of Contents for ESAB Aristo 500ix

  • Page 1 Aristo® 500ix Instruction manual Valid for: Serial number: 105-, 243-, 941-xxx-xxxx 0463 696 201   GB   20221122...

  • Page 4: Table Of Contents

    ..................... Remote control unit ....................Arc voltage feedback .......................... MAINTENANCE ....................Routine maintenance ....................... Power source ........................ TROUBLESHOOTING ....................... ORDERING SPARE PARTS ......................... ORDERING NUMBERS ..........................BLOCK DIAGRAM ............................. ACCESSORIES 0463 696 201 - 4 - © ESAB AB 2022...

  • Page 5: Safety

    (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
  • Page 6 Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing • Protect bystanders with suitable screens or curtains NOISE - Excessive noise can damage hearing Protect your ears. Use earmuffs or other hearing protection. 0463 696 201 - 6 - © ESAB AB 2022...
  • Page 7 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0463 696 201 - 7 -...

  • Page 8: Introduction

    Instruction information for the specific product. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. Equipment The power source is supplied with: •...

  • Page 9: Technical Data

    The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at a certain load without overloading. The duty cycle is valid for 40 °C / 104 °F, or below. 0463 696 201 - 9 - © ESAB AB 2022...
  • Page 10 Class-H insulations can withstands a temperature of up to 180°C. It is made of inorganic material glued with silicone resin or adhesives of equivalent performance. 0463 696 201 - 10 - © ESAB AB 2022...

  • Page 11: Installation

    RobustFeed U6: 2.16P or later • for MA25 Pulse: 1.88H or later Location Position the welding power source such way that its cooling air inlets and outlets are not obstructed. 0463 696 201 - 11 - © ESAB AB 2022...

  • Page 12: Lifting Instructions

    4   INSTALLATION Lifting instructions 0463 696 201 - 12 - © ESAB AB 2022...

  • Page 13: Mains Supply

    Maximal current 40 A 35 A 31 A rating I 1eff MIG/MAG 30 A 27 A 24 A 31 A 25 A 24 A 24 A 21 A 19 A 0463 696 201 - 13 - © ESAB AB 2022...
  • Page 14 If the mains cable needs to be changed, the earth connection to the bottom plate and the ferrites must be installed correctly. See the picture below for the installation order of the ferrites, washers, nuts and screws. 0463 696 201 - 14 - © ESAB AB 2022...
  • Page 15 4   INSTALLATION 0463 696 201 - 15 - © ESAB AB 2022...

  • Page 16: Operation

    6. Indicating LED, overheating 3. Fuse (10 A) for supply voltage (42 VAC) for 7. Indicating LED, power supply ON feeder unit 4. Positive welding terminal: Welding cable 8. Mains cable inlet 0463 696 201 - 16 - © ESAB AB 2022...

  • Page 17: Symbols

    (1) to the ”O” position. Regardless the mains supply is interrupted abnormally or the power source is switched off in the normal manner, the welding data will be stored, so it will be available next time the unit is turned on. 0463 696 201 - 17 - © ESAB AB 2022...

  • Page 18: Fan Control

    Prerequisite for this functionality is that an ESAB wire feeder and an ESAB interconnection cable is used! This method of measuring the arc voltage, compensates for the voltage drop in the welding cable to the wire feeder.

  • Page 19: Maintenance

    Area to maintain Every 3 months Clean or replace Clean weld terminals. Check or replace weld unreadable labels. cables. Every 6 months Clean inside equipment. Use dry compressed air with reduced pressure. 0463 696 201 - 19 - © ESAB AB 2022...

  • Page 20: Power Source

    9. Reassemble the power source after cleaning and perform testing according to IEC 60974-4. Follow the procedure in section “After repair, inspection and test” in the Service manual. 0463 696 201 - 20 - © ESAB AB 2022...

  • Page 21: Troubleshooting

    • Check that the correct current value is set. • Check that the correct welding wires are being used. • Check the main power supply fuses. 0463 696 201 - 21 - © ESAB AB 2022...

  • Page 22: Ordering Spare Parts

    Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list.

  • Page 23: Ordering Numbers

    * here. Make sure to use a information with a serial number or software version that corresponds with the product, see the front page of the manual. Technical documentation is available on the Internet at: www.esab.com 0463 696 201 - 23 - © ESAB AB 2022...

  • Page 24: Block Diagram

    APPENDIX BLOCK DIAGRAM 0463 696 201 - 24 - © ESAB AB 2022...

  • Page 25: Accessories

    Push-Pull, heater, flow meter and MMA outlet 0445 800 901 RobustFeed U0, water-cooled 0445 800 903 RobustFeed U82 offshore, water-cooled, Push-Pull, heater, flow meter, MMA outlet and VRD activated 0463 696 201 - 25 - © ESAB AB 2022...
  • Page 26 0459 906 896 Yardfeed 2000w U6, for 200mm (8 in.) spools 0465 427 880 Cooling unit, Cool2 0349 313 450 Trolley, compatible with RobustFeed and Aristo ®  Feed 3004 0465 416 880 Wheel kit 0463 696 201 - 26 - © ESAB AB 2022...
  • Page 27 IP23 protection is not valid for wire feeder with counterbalance arm! 0465 509 880 Stabilizer kit Control units 0460 820 880 Aristo ® , complete including holder 0460 820 881 Aristo Plus, complete including holder ® 0463 696 201 - 27 - © ESAB AB 2022...
  • Page 28 0460 891 886 Aristo Data ® 0446 712 880 W82 Mounting bracket 0446 877 880 Cable mounting bracket 0462 000 880 12 pol male burndy cable 0446 089 880 Adaptor cable 0463 696 201 - 28 - © ESAB AB 2022...
  • Page 29 5 m (16 ft 4.85 in.) 0459 528 782 10 m (32 ft 9.7 in.) 0459 528 783 15 m (49 ft 2.55 in.) 0459 528 784 25 m (82 ft 0.25 in.) 0459 528 785 35 m (114 ft 9.95 in.) 0463 696 201 - 29 - © ESAB AB 2022...
  • Page 30 0446 255 892 10 m (32 ft 9.7 in.) 0446 255 893 15 m (49 ft 2.55 in.) 0446 255 894 20 m (65 ft 7.4 in.) 0446 255 895 25 m (82 ft 0.25 in.) 0446 255 896 35 m (114 ft 9.95 in.) 0463 696 201 - 30 - © ESAB AB 2022...
  • Page 31 APPENDIX 0463 696 201 - 31 - © ESAB AB 2022...
  • Page 32 For contact information visit http://esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...

Table of Contents

Save PDF