ESAB OrigoMig 5000i Instruction Manual

ESAB OrigoMig 5000i Instruction Manual

400 v version

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GB
Aristo™, Origo™
Mig 5000i
400 V version
Instruction manual
0459 290 301 GB 100112
Valid for serial no. 802-xxx-xxxx, 803-xxx-xxxx,
950-xxx-xxxx

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Table of Contents
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Summarization of Contents

1 DIRECTIVE
DECLARATION OF CONFORMITY
Statement by ESAB AB guaranteeing compliance with standards and directives for the welding power source.
2 SAFETY
General Safety Precautions
Guidelines for safe operation, user responsibilities, workplace conditions, and personal protective equipment.
Hazard Warnings
Critical warnings regarding electric shock, fumes, arc rays, fire, noise, and equipment malfunction.
3 INTRODUCTION
Equipment
Details the power source variants and included accessories like terminating resistor and return cable.
5 INSTALLATION
Lifting instructions
Instructions for safely lifting the welding power source and associated equipment using various methods.
Placing
Guidance on positioning the welding power source to ensure proper ventilation and prevent obstruction of air inlets/outlets.
Mains power supply
Checks and requirements for connecting the unit to the correct mains voltage and ensuring proper earth connection.
Terminating resistor
Details on fitting terminating resistors to the CAN bus to prevent communication interference.
Connection of multiple wire feed units
Information on connecting up to four wire feed units to one power source, including connection options.
6 OPERATION
Connections and control devices
Identification and description of all connection points and control elements on the power source.
Turning on the power source
Procedure for switching the power source on and off, including behavior during power interruptions.
Fan control
Explanation of how the power source fans operate, including speed variations and post-operation behavior.
Overheating protection
Description of the thermal overload trips and how the unit indicates and resets from overheating.
Cooling unit
Installation height recommendations for the cooling unit and details on the water flow guard accessory.
Remote control unit
Requirements and usage instructions for the remote control unit, including program version compatibility.
7 MAINTENANCE
Daily
Daily checks for cables, connections, water level, and water flow as part of routine maintenance.
If necessary
Checks to be performed as needed, including cleaning dust filters and topping up coolant.
Every year
Annual maintenance tasks including cleaning, coolant change, and checking seals and connections.

Table of Contents