MIMAKI JV100 Care And Maintenance
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MIMAKI JV100 Care And Maintenance

MIMAKI JV100 Care And Maintenance

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Cartridge-ink model
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MIMAKI ENGINEERING CO., LTD.
https://mimaki.com/
D203530-16
Original instructions

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Summary of Contents for MIMAKI JV100

  • Page 1 Cartridge-ink model You can also download the latest manual from official website. MIMAKI ENGINEERING CO., LTD. https://mimaki.com/ D203530-16 Original instructions...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction .................. 3 To Ensure Safe Use ...............  4 Symbols .................... 4 Maintenance 1. Maintenance Precautions ............ 6 2. Maintenance Methods .............. 7 Maintenance Items and Timing.............  7 Ink Maintenance ...................  8 Wiper Cleaning .................. 8 Cap Rubber Cleaning .................  10 NCU Cleaning..................

  • Page 3: Introduction

    Disclaimers • MIMAKI ENGINEERING REJECTS ALL LIABILITY FOR DAMAGE ARISING DIRECTLY OR INDIRECTLY FROM THE USE OF THE JV100-160 ("THIS MACHINE" HEREINAFTER), WHETHER OR NOT THE PRODUCT IS FAULTY. • MIMAKI ENGINEERING REJECTS ALL LIABILITY FOR DAMAGE, DIRECT OR INDIRECT, TO MATERIALS CREATED WHILE USING THIS MACHINE.

  • Page 4: To Ensure Safe Use

    To Ensure Safe Use Symbols In this manual, the symbols indicate and explain precautions. Make sure you fully understand the meaning of each symbol and use the machine safely and correctly. Explanation Warning Indicates a potential hazard that may result in death or serious injury if handled improperly or if instructions are disregarded.

  • Page 5: Maintenance

    To Ensure Safe Use Maintenance To ensure years of precise performance, maintain the machine periodically based on frequency of use. Read the maintenance precautions thoroughly before maintaining this product.

  • Page 6: Maintenance Precautions

    1. Maintenance Precautions 1. Maintenance Precautions • This machine includes parts that must be replaced periodically. We therefore recommend taking out a maintenance contract. Carry out maintenance periodically and replace consumable items to prevent quality defects and accidents. • Clean periodically. Debris and dust will accumulate on electrical components when the machine is used for extended periods.

  • Page 7: Maintenance Methods

    Items Required for Maintenance To order replacement consumable items, contact your local dealer or our service office. For more information on consumable items, refer to our website (https://mimaki.com/supply/inkjet.html). • Do not store consumable items in locations where children may enter.

  • Page 8: Ink Maintenance

    2. Maintenance Methods Ink Maintenance If ink constituents are sedimented, the ink density may become uneven. We recommend shaking the Ink cartridge periodically to keep printing consistent. Solvent ink: once a month. Orange ink: once a week. l Orange Ink The "Shake Orange ink cartridge"...
  • Page 9 2. Maintenance Methods Remove the wiper. • Hold the lug at the rear of the wiper bracket, then pull out the wiper. Clean the wiper and bracket. • Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid.

  • Page 10: Cap Rubber Cleaning

    2. Maintenance Methods • Do not remove the absorbent material in the absorbent material case. Doing so may result in leaking ink. Once cleaning is complete, close the cover, then press the [ENTER] key. Cap Rubber Cleaning The cap prevents the print head nozzle surface from drying out. Continuing to use a dirty cap may affect ink take-up and lead to print defects (e.g., nozzle clogging, deflection).

  • Page 11: Ncu Cleaning

    2. Maintenance Methods NCU Cleaning The NCU uses a sensor to monitor the ink droplets ejected from the print head nozzles. Continuing to use the dirty NCU may prevent the nozzle check function from operating correctly. • Be careful to avoid leaving fragments from the cleaning stick behind when cleaning. These fragments will increase the risk of ejection failures (e.g., nozzle clogging or deflection).

  • Page 12: Automatic Correction Sensor (Das) Cleaning

    2. Maintenance Methods Open the maintenance covers. Clean around the print head. • Wipe off any ink and dust adhering using a cleaning stick moistened with maintenance liquid. Wipe off the maintenance liquid. Make sure none remains. Clean the print head sides (dark red area) using a cleaning stick.

  • Page 13: Ink Discharge Channel Cleaning

    2. Maintenance Methods Open the maintenance covers. Clean the DAS sensor. • Wipe clean using cotton swabs or a soft cloth. • For heavy soiling, wipe using a soft cloth soaked in diluted neutral detergent and thoroughly wrung out. Once cleaning is complete, close the cover, then press the [ENTER] key. Ink Discharge Channel Cleaning Clean the ink discharge channel regularly to prevent clogging of the ink discharge channel below the cap.

  • Page 14: Media Sensor Cleaning

    2. Maintenance Methods • If not, use a syringe to draw up some maintenance liquid and fill until it almost overflows from the cap. Close the front cover, then press the [ENTER] key. • Pump tube (ink discharge channel below the cap) washing starts. Media Sensor Cleaning Media sensors are located on the rear cover and carriage underside.

  • Page 15: Media Holder Cleaning

    2. Maintenance Methods Once cleaning is complete, close the cover, then press the [ENTER] key. Media Holder Cleaning • Turn off the main power supply and unplug the power cable before carrying out maintenance. • Be careful to prevent liquids from getting inside the machine. Otherwise there is a risk of failure, electric shock, or fire.

  • Page 16: Cover (Exterior) Cleaning

    2. Maintenance Methods • For heavy soiling, wipe using a soft cloth soaked in diluted neutral detergent and thoroughly wrung out. Cover (Exterior) Cleaning • Be careful to prevent liquids from getting inside the machine. Otherwise there is a risk of failure, electric shock, or fire.
  • Page 17 2. Maintenance Methods • Close the front cover. The cap cannot be filled with maintenance liquid unless the front cover is closed. This is also true if the maintenance liquid cartridge is empty. Open the front cover. • Check to confirm that the cap is filled with maintenance liquid. •...
  • Page 18 2. Maintenance Methods • Do not turn off the main power supply. Turning off the main power supply will disable the automatic maintenance function (including nozzle clogging prevention function and ink discharge channel cleaning function). This will increase the risk of ejection failures (e.g., nozzle clogging or deflection).

  • Page 19: Consumable Item Replacement

    3. Consumable Item Replacement To order replacement consumable items, contact your local dealer or our service office. For more information on consumable items, refer to our website (https://mimaki.com/supply/inkjet.html). • Do not store consumable items in locations where children may enter.

  • Page 20: Wiper Cleaner Replacement

    3. Consumable Item Replacement Mount a new wiper. Once replacement is complete, close the cover, then press the [ENTER] key. • The wiper usage count is reset. Wiper Cleaner Replacement Replace with a new wiper cleaner once a year. On the LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key. •...

  • Page 21: Cap Replacement

    3. Consumable Item Replacement Mount a new wiper cleaner. • Slide backward to attach. Install the fitting. • Improper attachment may result in leaking maintenance solution. Once replacement is complete, close the cover, then press the [ENTER] key. Cap Replacement If ejection failures (e.g., nozzle clogging or deflection) remain unresolved even after cleaning, replace with a new cap.

  • Page 22: Cap Absorber Replacement

    3. Consumable Item Replacement Remove the cap. • Squeeze the lugs on either side of the cap and pull off. Apply maintenance liquid. • Use a syringe to apply two or three drops of maintenance liquid to the hole at the front. Mount a new cap.
  • Page 23 3. Consumable Item Replacement Open the front cover. Remove the cap absorber. • Push up the two tabs at the front to remove the cap absorber. Cap absorber • Avoid ink dripping when removing the cap absorber. Clean the carriage base. Cap base Mount a new cap absorber.

  • Page 24: Blowing Fan Filter Replacement

    3. Consumable Item Replacement Close the front cover, then turn on the power. • Check to confirm that the carriage returns to the station. Blowing Fan Filter Replacement Replace the blowing fan filter if it is dirty. Remove the fan filter cover. •...

  • Page 25: Media Holder Replacement

    3. Consumable Item Replacement • Turn off the main power and unplug the power cable before replacement. Open the front cover. Raise the clamp lever. Remove the O-ring retaining the pinch rollers. O-ring • The pinch rollers are small. Be careful to avoid dropping them into the product interior. Remove the pinch rollers.
  • Page 26 3. Consumable Item Replacement Open the maintenance covers. Remove the side screw, and detach the media holder stopper. Remove the media holder. Remove the sliders from the media holder. • Be careful to avoid misplacing the sliders.

  • Page 27: Media Cutter Replacement

    3. Consumable Item Replacement Mount the sliders on to the new media holder. • Engage the holes in the sliders on to the lugs on the media holder. Mount the new media holder on to the platen. Secure the media holder stopper with the screw. Close the maintenance covers.

  • Page 28: Waste Ink Tank Replacement

    3. Consumable Item Replacement Open the front cover. • The carriage can be moved by hand. Move the carriage slowly to a position allowing easy access while replacing. Loosen the screws and open the carriage cover window. Replace the media cutter. (1) Unscrew the cutter screw.
  • Page 29 3. Consumable Item Replacement • For a 2-liter tank, the preset level is 80 % (1.6 L). • Continuing to use the product without disposing of the waste ink may result in waste ink overflowing from the waste ink tank. Visually check ink levels in the waste ink tank about once a week.
  • Page 30 3. Consumable Item Replacement Pull the waste ink tank stopper forward. Hold the handle on the waste ink tank and slide out. Attach the cap to the removed waste ink tank, and use tape to prevent leakage of waste ink. •...
  • Page 31 3. Consumable Item Replacement Close the waste ink tank stopper. Press the [ENTER] key. • The waste ink level will be reset.
  • Page 35 Care and maintenance June, 2023 MIMAKI ENGINEERING CO.,LTD. 2182-3 Shigeno-otsu, Tomi-shi, Nagano 389-0512 JAPAN D203530-16-15062023...
  • Page 36 © MIMAKI ENGINEERING CO., LTD.2020 FW : 4.5...

This manual is also suitable for:

Jv160Jv100-160

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