MIMAKI JV100-160 Requests For Care And Maintenance
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MIMAKI JV100-160 Requests For Care And Maintenance

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MIMAKI ENGINEERING CO., LTD.
https://mimaki.com/
D203530-10
Original instructions

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Summary of Contents for MIMAKI JV100-160

  • Page 1 Cartridge-ink model You can also download the latest manual from official website. MIMAKI ENGINEERING CO., LTD. https://mimaki.com/ D203530-10 Original instructions...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Maintenance 1. Maintenance Precautions ............ 4 2. Maintenance Items and Timing...........  5 3. Maintenance ................ 6 Items Required for Maintenance............ 6 Ink Maintenance ...................  6 Wiper Cleaning .................. 7 Cap Cleaning .................. 8 NCU Cleaning.................. 9 Carriage Underside Cleaning .............  10 Print Head Nozzle Washing..............

  • Page 3: Maintenance

    Maintenance To ensure years of precise performance, maintain this product periodically or based on frequency of use. Read the maintenance precautions thoroughly before maintaining this product.

  • Page 4: Maintenance Precautions

    1. Maintenance Precautions 1. Maintenance Precautions • This machine includes parts that must be replaced periodically. We therefore recommend taking out a maintenance contract. Maintain this machine and replace consumable items to prevent quality defects and accidents. • Clean periodically. Debris and dust will accumulate on electrical components when this machine is used for extended periods.

  • Page 5: Maintenance Items And Timing

    2. Maintenance Items and Timing 2. Maintenance Items and Timing Timing Item At the end of the Clean the wiper and wiper bracket. "Wiper Cleaning"(P. 7) work week Clean the cap rubber. "Cap Cleaning"(P. 8) Clean the NCU. "NCU Cleaning"(P. 9) Clean the underside of the carriage.

  • Page 6: Maintenance

    Safety glasses Gloves For more information on other consumable items, refer to our website. https://mimaki.com/supply/inkjet.html • Avoid storing this product in locations accessible to children. Ink Maintenance If ink constituents are sedimented, the ink density may become uneven. We recommend shaking the Ink bottle periodically to keep printing consistent.

  • Page 7: Wiper Cleaning

    3. Maintenance • If the ink cartridge is partially used, cover the gap between the side and the ink cartridge opening with a paper towel and shake slowly at an angle until the ink cartridge becomes upright. Needle slot Gap on the side Wiper Cleaning The wiper wipes off ink adhering to the print head nozzle surface.

  • Page 8: Cap Cleaning

    3. Maintenance Clean the wiper and bracket. • Wipe off any ink adhering with a clean stick moistened with maintenance liquid. • Wipe off the maintenance liquid. Make sure none remains. Wiper Bracket • Replace dirty or warped wipers with new ones. "Wiper Replacement"(P.

  • Page 9: Ncu Cleaning

    3. Maintenance On the LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key. • The Maintenance menu is displayed. Select [Station] > [Carriage Out] > [Move To Platen Right End ], then press the [ENTER] key. • The carriage moves over the platen. Open the front cover.

  • Page 10: Carriage Underside Cleaning

    3. Maintenance • Be careful to avoid leaving fragments from the cleaning stick behind when cleaning. These fragments will increase the risk of printing defects (e.g., nozzle clogging or deflection). On the LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key. •...

  • Page 11: Print Head Nozzle Washing

    3. Maintenance On the LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key. • The Maintenance menu is displayed. Select [Station] > [Carriage Out] > [Move To Maint. Space], then press the [ENTER] key. • The carriage moves to the maintenance space. Open the maintenance cover.
  • Page 12 3. Maintenance Select [Station] > [Nozzle Wash], then press the [ENTER] key. • The carriage moves over the platen. Open the front cover. Clean the wiper and bracket. • "Wiper Cleaning"(P. 7) Press the [ENTER] key once cleaning is complete. •...

  • Page 13: Ink Discharge Channel Cleaning

    3. Maintenance • If print defects (e.g., nozzle clogging, deflection) remain unresolved even after washing the nozzles several times, contact your local dealer or our service office. Ink Discharge Channel Cleaning Clean the ink discharge channel regularly to prevent clogging of the ink discharge channel below the cap. On the LOCAL mode screen, select [MENU] >...

  • Page 14: Automatic Correction Sensor (Das) Cleaning

    3. Maintenance l Cleaning the carriage underside sensor On the LOCAL mode screen, select [MENU] > [Maintenance], then press the [ENTER] key. • The Maintenance menu is displayed. Select [Station] > [Carriage Out] > [Move To Maint. Space], then press the [ENTER] key. •...

  • Page 15: Media Holder Cleaning

    3. Maintenance Clean the DAS sensor. Once cleaning is complete, close the maintenance covers, then press the [ENTER] key. Media Holder Cleaning • Turn off the main power and unplug the power cable before carrying out maintenance. Continuing to use the dirty platen will prevent proper feeding of the media. It will also cause dried ink and attached dust to rub against the head nozzle surface and lead to print defects (e.g., nozzle clogging, deflection).

  • Page 16: Cover (Exterior) Cleaning

    3. Maintenance Continuing to use the dirty platen will prevent proper feeding of the media. It will also cause dried ink and attached dust to rub against the head nozzle surface and lead to print defects (e.g., nozzle clogging, deflection). •...
  • Page 17 3. Maintenance Select [Station] > [Custody Wash], then press the [ENTER] key. • The carriage moves over the platen. Open the front cover. Clean the wiper and bracket. • "Wiper Cleaning"(P. 7) Press the [ENTER] key once cleaning is complete. •...
  • Page 18 3. Maintenance • Close the front cover. The cap cannot be filled with maintenance liquid unless the front cover is closed. This is also true if the maintenance liquid cartridge is empty. Open the front cover. • Check to confirm that the cap is filled with maintenance liquid. •...

  • Page 19: Consumable Item Replacement

    To order replacement consumable items, contact your local dealer or our service office. For more information on consumable items, refer to our website. https://mimaki.com/supply/inkjet.html • When disposing of the product, contact an industrial waste disposal operator or dispose of the product in accordance with the local laws and regulations.

  • Page 20: Wiper Cleaner Replacement

    4. Consumable Item Replacement Wipe away any ink or dust adhering to the wiper slider. • Wipe off any ink adhering with a clean stick moistened with maintenance liquid. • Wipe off the maintenance liquid. Make sure none remains. Insert a new wiper. Once replacement is complete, close the front cover, then press the [ENTER] key.
  • Page 21 4. Consumable Item Replacement Remove the fitting. • Pull out the fitting by holding the protrusion. • Take care not to lose the rubber seals. Remove the wiper cleaner. • Pull it forward to detach it. Attach a new wiper cleaner. •...

  • Page 22: Cap Replacement

    4. Consumable Item Replacement Cap Replacement If print defects (e.g., nozzle clogging, deflection) remain unresolved even after cleaning, replace with a new cap. • Be sure to replace the cap if you observe any scratches or other damage on the rim. On the LOCAL mode screen, select [MENU] >...

  • Page 23: Cap Absorber Replacement

    4. Consumable Item Replacement Attach a new cap. • Position with the slot at the front and push in until it clicks. Once replacement is complete, close the front cover, then press the [ENTER] key. Cap Absorber Replacement If the cap absorber is very dirty or if ink drips on to the media, replace with a new cap absorber. On the LOCAL mode screen, select [MENU] >...

  • Page 24: Waste Ink Tank Replacement

    4. Consumable Item Replacement • Avoid ink dripping when removing the cap absorber. Clean the carriage base. Carriage base Attach a new cap absorber. • Push the tabs on the cap absorber into the slits at the rear of the C slider, and clip in the tabs at the front.
  • Page 25 4. Consumable Item Replacement • Pay close attention to ventilation and be sure to wear safety glasses, gloves, and a mask when handling ink, maintenance liquid, waste ink, or other solutions used with this machine. Leaking ink may adhere to the skin or get into the eyes or mouth. When “Check Waste Ink Tank”...
  • Page 26 4. Consumable Item Replacement Hold the handle on the waste ink tank and slide out. Attach the cap to the removed waste ink tank, and use tape to prevent leakage of waste ink. • When disposing of the product, contact an industrial waste disposal operator or dispose of the product in accordance with the local laws and regulations.

  • Page 27: Blowing Fan Filter Replacement

    4. Consumable Item Replacement Blowing Fan Filter Replacement Replace the blowing fan filter if it is dirty. Remove the fan filter cover. • Push the fan filter cover claw outward, and pull the cover to the front. Fan filter cover Claw Remove the filter.

  • Page 28: Media Holder Replacement

    4. Consumable Item Replacement Open the front cover. Raise the clamp lever. Remove the O-ring retaining the pinch rollers. O-ring Remove the pinch rollers. Pinch roller Attach new pinch rollers, and secure them using the O-ring. Close the front cover. Media Holder Replacement If the media holder becomes deformed and touches the carriage or print head, replace with a new media holder.
  • Page 29 4. Consumable Item Replacement Remove the side screw, and detach the media holder stopper. Remove the media holder. Remove the sliders from the media holder. • Be careful to avoid misplacing the sliders. Attach the sliders to the new media holder. •...

  • Page 30: Media Cutter Replacement

    4. Consumable Item Replacement Secure the media holder stopper with the screw. Close the maintenance covers. Media Cutter Replacement Replace cutters when blades are chipped or blunt. • Avoid touching the cutter blade. Failure to do so may result in injury. •...
  • Page 31 4. Consumable Item Replacement Replace the media cutter. (1) Unscrew the cutter screw. Screw (2) Remove the cutter. (3) Attach a new cutter. (4) Tighten the screw to clamp the cutter. Close the carriage cover hatch, then retighten the screw. Once replacement is complete, close the front cover, then press the [ENTER] key.
  • Page 35 Care and maintenance November, 2020 MIMAKI ENGINEERING CO.,LTD. 2182-3 Shigeno-otsu, Tomi-shi, Nagano 389-0512 JAPAN D203530-10-10112020...
  • Page 36 © MIMAKI ENGINEERING CO., LTD.2020 FW : 1.0...

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