Puls DIMENSION Q Series Manual

48v, 20a, single phase input
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Q-Series
P
D
RODUCT
ESCRIPTION
The most outstanding features of the DIMENSION Q- Series DIN
rail power supplies are the extremely high efficiencies and the
small sizes, which are achieved by a synchronous rectification
and other technological designs.
The QS40.484 is a device for 200-240V mains voltages. Large
power reserves of 150% support the starting of heavy loads such
as DC-motors or capacitive loads. In many cases this allows the
use of a unit from a lower wattage class which saves space and
money.
High immunity to transients and power surges as well as low
electromagnetic emission makes usage in nearly every
environment possible.
The integrated output power manager and input fuses as well as
the near zero input inrush current make installation and usage
simple. Diagnostics are easy due to the DC-OK relay, a green DC-
OK LED and the red overload LED.
A large international approval package for a variety of
applications makes this unit suitable for nearly every
application.
O
N
RDER
UMBERS
Power Supply
QS40.484
Accessory
ZM2.WALL
UF20.481
YR40.482
Jul. 2023 / Rev. 3.4 DS-QS40.484-EN
All parameters are specified at 48V, 20A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
48-54V Standard unit
Wall mount bracket
Buffer unit
Redundancy module
www.pulspower.com Phone +49 89 9278 0 Germany
48V, 20A, S
P
S
OWER
UPPLY
▪ AC 200-240V Input
▪ Width only 125mm, Weight only 1.8kg
▪ 95.0% Full Load and Excellent Partial Load Efficiencies
▪ 50% BonusPower, 1440W for up to 4s
▪ 55A High Peak Current for 25ms for Easy Fuse Tripping
▪ Safe Hiccup
PLUS
Overload Mode
▪ Active PFC (Power Factor Correction)
▪ Negligible Low Input Inrush Current Surge
▪ Full Power Between -25°C and +60°C
▪ Current Sharing Feature for Parallel Use
▪ Internal Data Logging for Troubleshooting Included.
▪ DC-OK Relay Contact
▪ Shut-down Input
▪ 3 Year Warranty
S
-
D
HORT
FORM
ATA
Output voltage
DC 48V
Adjustment range
48 - 54Vdc
Output current
20 – 17.8A
30 – 26.7A
Output power
960W
1440W
Output ripple
< 150mVpp
Input voltage
AC 200-240V
Mains frequency
50-60Hz
AC Input current
4.6A
Power factor
0.96
AC Inrush current
14A peak
Efficiency
95.0%
Losses
50.5W
Temperature range
-25°C to +70°C
Derating
24W/°C
Hold-up time
30ms
Dimensions
125x124x127mm
Weight
1800g
M
A
AIN
PPROVALS
For details and the complete approval list, see chapter 22.
UL508
Marine
QS40.484
P
I
INGLE
HASE
NPUT
nominal
continuous
short term (4s)
continuous
short term (4s)
20Hz to 20MHz
-15%/+10%
±6%
at 230Vac
at 230Vac
at 230Vac
at 230Vac
at 230Vac
operational
+60 to +70°C
at 230Vac
WxHxD
UL 60950-1
Marine
1/30

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Summary of Contents for Puls DIMENSION Q Series

  • Page 1 QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT OWER UPPLY ▪ AC 200-240V Input ▪ Width only 125mm, Weight only 1.8kg ▪ 95.0% Full Load and Excellent Partial Load Efficiencies ▪ 50% BonusPower, 1440W for up to 4s ▪ 55A High Peak Current for 25ms for Easy Fuse Tripping ▪...
  • Page 2: Table Of Contents

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT NDEX Page Page Intended Use ............. 3 23. Regulatory Product Compliance ....... 20 Installation Instructions ..........3 24. Physical Dimensions and Weight......21 AC-Input ..............4 25. Accessories ............. 22 Input Inrush Current ..........5 25.1.
  • Page 3: Intended Use

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 1. I NTENDED This device is designed for installation in an enclosure and is intended for commercial use, such as in industrial control, process control, monitoring and measurement equipment or the like. Do not use this device in equipment, where malfunctioning may cause severe personal injury or threaten human life without additional appropriate safety devices, that are suited for the end application.
  • Page 4: Ac-Input

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 3. AC-I NPUT AC input nom. AC 200-240V suitable for TN, TT and IT mains networks AC input range 170-264Vac 110-170Vac full power for up to 200ms 0-170Vac no damage to the unit 264-300Vac <...
  • Page 5: Input Inrush Current

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 4. I NPUT NRUSH URRENT The power supply is equipped with an active inrush current limitation circuit, which limits the input inrush current after turn-on to a negligible low value. The input current is usually smaller than the steady state input current. Inrush current max.
  • Page 6: Output

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 6. O UTPUT Output voltage nom. DC 48V Adjustment range 48-54Vdc guaranteed max. 56Vdc ****) at clockwise end position of potentiometer Factory setting typ. 48.0Vdc ±0.2%, at full load, cold unit, in “single use” mode typ.
  • Page 7 QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT typ. use” mode, typ. Output Voltage Output Voltage (P arallel Us e, typ.) Adjus tment R ange Adjus tment R ange C ontinuous ly B onus allowed C ontinuous ly P ower available Hiccup S hort-term (4s )
  • Page 8: Hold-Up Time

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 7. H AC 230V Hold-up Time typ. 58ms at 48V, 10A, see Fig. 7-1 min. 47ms at 48V, 10A, see Fig. 7-1 typ. 30ms at 48V, 20A, see Fig. 7-1 min. 24ms at 48V, 20A, see Fig.
  • Page 9: Dc-Ok Relay Contact

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 8. DC-OK R ELAY ONTACT This feature monitors the output voltage, which is produced by the power supply itself. It is independent of a back-fed voltage from a unit connected in parallel to the power supply output. Contact closes As soon as the output voltage reaches 90% of the adjusted output voltage.
  • Page 10: Remote Control Of Output Voltage

    A protected microcontroller inside the power supply acquires and stores operating data during the life of the unit. The data can be downloaded with a small tool and special software by the PULS service and repair personnel, even also many times when the unit is defect.
  • Page 11: Efficiency And Power Losses

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 12. E FFICIENCY AND OWER OSSES AC 230V Efficiency typ. 95.0% at 48V, 20A Average efficiency typ. 94.2% 25% at 5A, 25% at 10A, 25% at 15A. 25% at 20A Power losses typ.
  • Page 12: Lifetime Expectancy And Mtbf

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 13. L MTBF IFETIME XPECTANCY AND AC 230V Calculated lifetime expectancy 345 000h at 48V, 10A and 25°C 122 000h at 48V, 10A and 40°C 184 000h at 48V, 20A and 25°C 65 000h at 48V, 20A and 40°C MTBF...
  • Page 13: Terminals And Wiring

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 15. T ERMINALS AND IRING The terminals are IP20 Finger safe constructed and suitable for field and factory wiring. Input Output DC-OK, Shut-down Type screw terminal screw terminal spring-clamp terminal Solid wire 0.5-6mm 0.5-16mm 0.15-1.5mm...
  • Page 14: Front Side And User Elements

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 16. F RONT IDE AND LEMENTS Fig. 16-1 Front side Input Terminals (Screw terminals) N, L Line input ...PE (Protective Earth) input Output Terminals (Screw terminals, two pins per pole) Positive output –...
  • Page 15: 17. Emc

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 17. EMC The power supply is suitable for applications in industrial environment as well as in residential, commercial and light industry environment without any restrictions. A detailed EMC report is available on request. EMC Immunity According generic standards: EN 61000-6-1 and EN 61000-6-2 Electrostatic discharge...
  • Page 16: Environment

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT Switching Frequencies The power supply has four converters with four different switching frequencies included. Switching frequency 1 105kHz Resonant converter, nearly constant Switching frequency 2 35kHz to 150kHz PFC converter, input voltage and load dependent Switching frequency 3 10kHz to 300kHz Boost converter, output voltage and load dependent...
  • Page 17: Protection Features

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 19. P ROTECTION EATURES Output protection Electronically protected against overload, no-load and short-circuits typ. 58.8Vdc In case of an internal power supply defect, a redundant circuit Output over-voltage protection max. 60Vdc limits the maximum output voltage. The output shuts down and automatically attempts to restart.
  • Page 18: Dielectric Strength

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 21. D IELECTRIC TRENGTH The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down).
  • Page 19: Approved, Fulfilled Or Tested Standards

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 22. A PPROVED ULFILLED OR ESTED TANDARDS UL 508 UL Certificate Listed equipment for category NMTR - Industrial Control Equipment Applicable for US and Canada E-File: E198865 Manufacturer's Declaration IEC 61010-2-201 Electrical Equipment for Measurement, Control and Laboratory Use - Particular requirements for control equipment IEC 60950-1 CB Scheme Certificate...
  • Page 20: Regulatory Product Compliance

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 23. R EGULATORY RODUCT OMPLIANCE EU Declaration of Conformity The CE mark indicates conformance with the European - EMC directive - Low-voltage directive - RoHS directive REACH Regulation (EU) Manufacturer's Declaration EU regulation regarding the Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) fulfilled.
  • Page 21: Physical Dimensions And Weight

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 24. P HYSICAL IMENSIONS AND EIGHT Width 125mm Height 124mm Depth 127mm The DIN rail depth must be added to the unit depth to calculate the total required installation depth. Weight 1800g DIN rail Use 35mm DIN rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.
  • Page 22: Accessories

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 25. A CCESSORIES 25.1. ZM2.WALL - W ALL MOUNTING BRACKET This bracket is used to mount specific DIMENSION units onto a flat surface without utilizing a DIN rail. 25.2. UF20.481 - B UFFER MODULE This buffer unit is a supplementary device for DC 48V power supplies.
  • Page 23: Yr40.482 - Redundancy Module

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 25.3. YR40.482 - R EDUNDANCY ODULE The YR40.482 is equipped with two input channels (20A each), which are individually decoupled by utilizing mosfet technology. The output current can go as high as 40A. Using mosfets instead of diodes reduces the heat generation and the voltage drop between input and output.
  • Page 24: Application Notes

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 26. A PPLICATION OTES 26.1. R EPETITIVE ULSE OADING Typically, a load current is not constant and varies over time. This power supply is designed to support loads with a higher short-term power demand (=BonusPower).
  • Page 25: Peak Current Capability

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 26.2. P URRENT APABILITY The power supply can deliver peak currents (up to several milliseconds) which are higher than the specified short-term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil.
  • Page 26: Charging Of Batteries

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 26.4. C HARGING OF ATTERIES This power supply is not recommended to charge lead-acid or maintenance free batteries. The recommended end-of-charge voltage of 55.0V (at 20°C) for four 12V VRLA lead-acid batteries in series can not be supplied from the QS40.484 unit. 26.5.
  • Page 27: Parallel Use To Increase Output Power

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 26.6. P ARALLEL SE TO NCREASE UTPUT OWER Power supplies from the same series (Q-Series) can be paralleled to increase the output power. The output voltage shall be adjusted to the same value (±100mV) in “Single use” mode with the same load conditions on all units, or the units can be left with the factory settings.
  • Page 28: Series Operation

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 26.8. S ERIES PERATION Power supplies of the same type can be connected in series for higher output voltages. It is possible to connect as many units in series as needed, providing the sum of the output voltage does not exceed 150Vdc.
  • Page 29: Operation On Two Phases

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 26.11. O P ower S upply PERATION ON HASES The power supply can also be used on two-phases of a three-phase-system. Such a internal fus e phase to phase connection is allowed as long as the supplying voltage is below 240V +10% 26.12.
  • Page 30: Mounting Orientations

    QS40.484 48V, 20A, S Q-Series INGLE HASE NPUT 26.13. M OUNTING RIENTATIONS Mounting orientations other than all terminals on the bottom require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the power supply. Therefore, two different derating curves for continuous operation can be found below: Curve A1 Recommended output current.

This manual is also suitable for:

Dimension qs40.484dDimension qs40.481

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