Related Manuals for ESAB PSF 250
Summary of Contents for ESAB PSF 250
- Page 1 PSF™ 250, 250C, 305, 315C LD PSF™ 405, 405 RS3, 405C RS3 PSF™ 410w, 410w RS3, 410Cw, 410Cw RS3 PSF™505, 510w, 510w RS3 Instruction manual 0458 870 201 GB 20140514...
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Page 3: Table Of Contents
Daily or as necessary ..................12 Centrovac......................12 FAULT-TRACING....................14 DISASSEMBLY AND DISPOSAL............... 15 ORDERING SPARE-PARTS ................16 CUTTING LENGTH....................17 ORDERING NUMBERS .....................18 WEAR PARTS......................20 ACCESSORIES ......................30 Rights reserved to alter specifications without notice. © ESAB AB 2014 0458 870 201... -
Page 4: Safety
MALFUNCTION - Call for expert assistance in the event of malfunction. Read and understand the instruction manual before installing or operating. PROTECT YOURSELF AND OTHERS! ESAB can provide you with all necessary welding protection and accessories. CAUTION! Read and understand the instruction manual before installing or operating. -
Page 5: Introduction
2 INTRODUCTION INTRODUCTION PSF 250, 305, 405 and 505 form a series of self-cooling swan neck welding torches. PSF w form a series of water-cooled swan neck welding torches. PSF RS3 welding torches are equipped with program selectors for switching between preset programs. -
Page 6: Shipment And Packaging
Keep the packaging (for possible inspection by the carrier or supplier, or for returning the goods). Storage in an enclosed space Ambient temperature for shipment and storage: -25°C to +55°C Relative air humidity: up to 90% at a temperature of 20°C © ESAB AB 2014 0458 870 201 - 6 -... -
Page 7: Technical Data
(Al wire) Permitted load at 100% duty cycle Carbon dioxide CO 380 A Mixed gas, Argon 325 A (Al wire) Recommended 8-13 l/min 10-15 l/min 11-16 l/min 11-16 l/min gas flow © ESAB AB 2014 0458 870 201 - 7 -... - Page 8 PSF 410w, PSF 410w RS3, PSF 510w, PSF 510w RS3, PSF 410Cw, PSF 410Cw RS3 Type of cooling 50% water and 50% ethylglykol Pressure max. 3.5 bar Pressure min. 2.0 bar Temperature max. 50°C Flow 1.0 l/min © ESAB AB 2014 0458 870 201 - 8 -...
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Page 9: Operation
"Wear parts" chapter. Replacing the wire liner 1. Fit the correct nipple. NOTE! Each wire guide is supplied with 2 nipples, 1 for ESAB connection and 1 for EURO connection. a) ESAB connection b) EURO connection 2. Remove the gas nozzle and the tip adaptor. -
Page 10: Gas Nozzle
You can tailor the level of suction by opening the damper on the topside of the handle. PSF 250C/PSF 315C LD When welding in narrow positions it may be necessary to reduce the suction. This can be achieved by opening the slots as shown below. © ESAB AB 2014 0458 870 201 - 10 -... - Page 11 Suction source for welding torches with integrated smoke evacuation In order to achieve full suction power, the smoke evacuation welding torch must be connected to a suction source where pressure does not fall below 15 KPa. © ESAB AB 2014 0458 870 201 - 11 -...
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Page 12: Maintenance
• The gas nozzle and the front parts of the welding torch must be kept free of weld spatter. Spray anti-spatter agent at an angle into the gas nozzle from two directions. Use ESAB anti-spatter agent to prevent spatter sticking. - Page 13 The appropriate length of time between cleans is dependant on how often the equipment is used and the amount of dust and oil contained in the welding smoke. © ESAB AB 2014 0458 870 201 - 13 -...
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Page 14: Fault-Tracing
Check contents of the • Insufficient or total lack of gas bottle/hoses and the shielding gas. pressure setting. • Draught is disturbing the • Shield welding area with shielding gas. protective screens. © ESAB AB 2014 0458 870 201 - 14 -... -
Page 15: Disassembly And Disposal
For further information contact the nearest ESAB dealer. The welding torch system is mainly made from steel, plastics and non-ferrous metal and must be disposed of in compliance with local environmental regulations. The dsiposal of coolant is also subject to local requirements. -
Page 16: Ordering Spare-Parts
Spare parts may be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 17: Cutting Length
PSF™ 410Cw/410Cw RS3 3.0 m 0460 819 001 23 mm 0366 311 001 26 mm PSF™ 410Cw/410Cw RS3 4.5 m 0460 819 001 32 mm 0366 311 001 35 mm © ESAB AB 2014 0458 870 201 - 17 -... -
Page 18: Ordering Numbers
PSF™ 510w RS3 Welding torch 3.0 m 0458 400 901 PSF™ 510w RS3 Welding torch 4.5 m 0459 694 990 Spare Parts Catalogue Technical documentation is available on the Internet at: www.esab.com © ESAB AB 2014 0458 870 201 - 18 -... - Page 19 PSF™ 410Cw RS3 Welding torch 3.0 m 0458 450 885 PSF™ 410Cw RS3 Welding torch 4.5 m 0459 694 990 Spare Parts Catalogue Technical documentation is available on the Internet at: www.esab.com © ESAB AB 2014 0458 870 201 - 19 -...
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Page 20: Wear Parts
See the "Contact tips" table Tip adaptor M6 0366 314 001 Standard Swan neck complete 0366 315 880 Standard Swan neck complete 0467 985 880 60° Swan neck complete 0366 329 880 Straight © ESAB AB 2014 0458 870 201 - 20 -... - Page 21 W1.2 / 1.5 Helix M7 Shielding gas / Welding wire Ø Contact tip Mix / Ar 0368 313 881 W0.8 0368 313 883 W1.0 0368 313 884 W1.2 0368 313 885 W1.4 © ESAB AB 2014 0458 870 201 - 21 -...
- Page 22 Swan neck water 0458 403 884 0458 403 885 Swan neck 0469 333 880 0469 334 880 0469 335 880 Straight Swan neck water 0458 403 886 0458 403 887 © ESAB AB 2014 0458 870 201 - 22 -...
- Page 23 Shielding gas / Welding wire Ø Contact nozzle Mix / Ar 0468 501 002 W0.8 / 1.0 0468 501 003 W0.9 / 1.1 0468 501 004 W1.0 / 1.2 0468 501 005 W1.2 / 1.5 © ESAB AB 2014 0458 870 201 - 23 -...
- Page 24 Shielding gas / Welding wire Ø Contact nozzle Mix / Ar 0368 313 881 W0.8 0368 313 883 0368 313 983 W1.0 0368 313 884 0368 313 984 W1.2 0368 313 885 W1.4 © ESAB AB 2014 0458 870 201 - 24 -...
- Page 25 0368 311 001 0368 311 001 0368 311 001 Helix Tip adaptor 0460 819 001 0460 819 001 0460 819 001 Helix Swan neck 0366 315 880 0457 862 880 0459 763 880 0458 487 880 © ESAB AB 2014 0458 870 201 - 25 -...
- Page 26 W1.4 / 1.7 W1.4 / 1.7 0468 500 009 0468 502 009 W1.6 / 1.9 W1.6 / 1.9 0468 500 010 0468 502 010 W1.6 / 2.1 W1.6 / 2.1 © ESAB AB 2014 0458 870 201 - 26 -...
- Page 27 Shielding gas / Welding wire Ø Contact nozzle Mix / Ar 0468 501 002 W0.8 / 1.0 0468 501 003 W0.9 / 1.1 0468 501 004 W1.0 / 1.2 0468 501 005 W1.2 / 1.5 © ESAB AB 2014 0458 870 201 - 27 -...
- Page 28 1.6 mm 0366 550 890 0366 550 891 0366 545 884 0368 742 881 PSF™ 410Cw -PSF™ 505 2.0 mm / 2.4 0366 550 892 0366 550 893 PSF™ 510w © ESAB AB 2014 0458 870 201 - 28 -...
- Page 29 WEAR PARTS The wire guide is marked with the max. wire diameter (stamped on the nipple). © ESAB AB 2014 0458 870 201 - 29 -...
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Page 30: Accessories
0155 716 880 Gas flow meter 0760 022 300 MIG handy support with strong magnetic foot 0366 643 881 Spot welding accessory Self and water cooled PSF™ 250, PSF™ 250C © ESAB AB 2014 0458 870 201 - 30 -... - Page 31 ACCESSORIES © ESAB AB 2014 0458 870 201 - 31 -...
- Page 32 ESAB subsidiaries and representative offices Europe NORWAY North and South America SOUTH KOREA AS ESAB ESAB SeAH Corporation AUSTRIA Larvik ARGENTINA Kyungnam ESAB Ges.m.b.H Tel: +47 33 12 10 00 CONARCO Tel: +82 55 269 8170 Vienna-Liesing Fax: +47 33 11 52 03...
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