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Schiller BOB-CAT 942509J Parts Manual

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MODELS:
942509J
PREDATOR PRO GTV990-LP GEN LP W61 SIDE DISCHARGE
942510J
PREDATOR PRO GTV990-LP GEN LP W/61 REAR DISCHARGE
942511J
PREDATOR PRO GTV990-LP GEN LP W/72 SIDE DISCHARGE
OPERATOR'S MANUAL 4168252

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Summary of Contents for Schiller BOB-CAT 942509J

  • Page 1 MODELS: 942509J PREDATOR PRO GTV990-LP GEN LP W61 SIDE DISCHARGE 942510J PREDATOR PRO GTV990-LP GEN LP W/61 REAR DISCHARGE 942511J PREDATOR PRO GTV990-LP GEN LP W/72 SIDE DISCHARGE OPERATOR’S MANUAL 4168252...
  • Page 2 CALIFORNIA Proposition 65 Warning WARNING Diesel engine exhaust and some The engine exhaust from this product of its constituents are known to the contains chemicals known to the State State of California to cause cancer, of California to cause cancer, birth birth defects and other reproductive defects or other reproductive harm.

  • Page 3: Table Of Contents

    Treat your machine properly, lubricate and adjust it as instructed, and it will give you many years of reliable service. Your safe use of this Schiller Grounds Care, Inc.product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation.

  • Page 4: Safety

    Schiller of hazard seriousness. These words appear in this Grounds Care, Inc.Engineering Department. Any manual and on the safety labels attached to Schiller Schiller Grounds Care, Inc.product that is altered, Grounds Care, Inc.machines. For your safety and...

  • Page 5: Assembly And Setup

    ASSEMBLY AND SETUP PREDATOR-PRO LP SERIES TOOLS REQUIRED FOR ASSEMBLY Wrecking bar Claw hammer Ratchets: 3/8”,e Sockets: 9/16”, 3/4" Wrenches: 3/8", 9/16", 3/4" Straight edge Tire pressure gauge Blocks (for deck leveling) NOTE: All references below to the “right” or “left” are with respect to an operator at the controls. 1.
  • Page 6 ASSEMBLY AND SETUP PREDATOR-PRO LP SERIES 5. COUNTERBALANCE SPRINGS a) Raise the cutterdeck all the way. b) Adjust the spring A with nut B: Approximately 1" of threads should be extending past the spring mounting bracket at nut B. The springs may be tightened or loosened from this point according to personal preference.
  • Page 7 ASSEMBLY AND SETUP PREDATOR-PRO LP SERIES 7. FINAL PREPARATIONS Check the engine and hydraulic oil levels. Top up with the correct oil if necessary. Use SAE 10W30 motor oil for the engine. Use fresh, clean SAE 15W40 or SAE 20W50 motor oil or SAE 15W50 synthetic motor oil for the hydraulic system.

  • Page 8: Maintenance Chart

    MAINTENANCE CHART PREDATOR-PRO LP SERIES Maintenance is an ongoing job. These intervals are maximum times between maintenance operations. Perform more often under severe conditions. MAINTENANCE OPERATION FIRST EVERY EVERY EVERY EVERY EVERY DAILY HOURS HOURS HOURS HOURS HOURS HOURS ENGINE Consult the engine manual for additional information and instructions Check/Top Off Engine Coolant...
  • Page 9 MAINTENANCE RECORD PREDATOR-PRO LP SERIES NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ & & r i f , l i t l i...

  • Page 10: Maintenance

    MAINTENANCE PREDATOR-PRO LP SERIES CHECK DAILY Operator Presence Interlock System - Start Operation For the engine to crank, the parking brake must be on, the PTO (blades) off and traction levers in the neutral lock position. Sit in the seat and check, one by one, if the engine will crank with the parking brake off, the blades on, and either traction lever out of neutral lock.
  • Page 11 MAINTENANCE PREDATOR-PRO LP SERIES LUBRICATION Every 50 hours of operation, lubricate the following points (1-4) with grease: 1. Deck lift rockshaft (1 point) 2. Deck lift pivots (6 points) 3. Brake lever pivot (1 point) 4. Push arms (2 points located at rear of cutterdeck under each fuel tank) 5.
  • Page 12 MAINTENANCE PREDATOR-PRO LP SERIES HYDRAULIC SYSTEM Fluid level in the hydraulic system should be checked after the first 5 hours of operation, and every 100 hours thereafter, or when a leak has occurred. If the fluid is low, check all components for leaks. To check, remove reservoir cap M.
  • Page 13 MAINTENANCE PREDATOR-PRO LP SERIES ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J.
  • Page 14 MAINTENANCE PREDATOR-PRO LP SERIES ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in en- gine damage. Daily: Clean air intake screen S on air cooled engines. Every 100 hours: Clean cooling fins beneath blower housing H with reference to information in the engine manufacturer's manual.
  • Page 15 MAINTENANCE PREDATOR-PRO LP SERIES CLEANING MACHINE Clean the machine after use. The machine will run cooler and last longer if kept free of clippings and other debris. A clean machine also reduces the risk of fire due to accumulation of combustible debris and chaff Brush or blow clippings and debris off the cutterdeck and engine deck.
  • Page 16 Replace blades when the lift portion has worn thin. Maintain cut angle at 30 Do not overheat blades when sharpening. Always use Schiller Grounds Care, Inc.blades. Use of another manufacturer’s blades may be dangerous. BELTS All belts are tensioned by spring loaded idlers. No adjustment is required.
  • Page 17 ADJUSTMENTS PREDATOR-PRO LP SERIES DECK LEVELING FORWARD PITCH SHOWN a) Park the machine on a smooth, level surface. Raise the deck to the transport position. b) Lower the deck onto a pair of equal height blocks A under the rear corners of the deck. Place another pair of adjustable blocks B under the front of the deck so that the deck top is pitched forward 1/8”.
  • Page 18 ADJUSTMENTS PREDATOR-PRO LP SERIES HEIGHT OF CUT The height of cut is set by moving height of cut pin C to the hole designated for the height of cut desired. To change the height of cut: 1. Lift the deck to the highest position. 2.

  • Page 19: Adjustments

    ADJUSTMENTS PREDATOR-PRO LP SERIES CONTROL LEVERS There are two mounting positions for the control levers, upper and lower. The lower position works well for most people. Taller operators may need the upper position. To adjust the height of the control levers: Remove bolts A and nuts B.
  • Page 20 ADJUSTMENTS PREDATOR-PRO LP SERIES TRACKING HANDLES An adjustment is provided to allow the operator to adjust mashine tracking during operation. 1. Turn knob W clockwise to shorten control lever travel. 2. Turn knob W counter-clockwise to increase con- trol lever travel. DAMPERS Different damper mounting holes have been provided for various operator preferences with control lever...
  • Page 21 ADJUSTMENTS PREDATOR-PRO LP SERIES HYDROSTAT ADJUSTMENTS A turnbuckle-style hydrostat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels off the ground. Use jackstands or equivalent sup- port. Do not rely only on mechanical or hydraulic jacks. 2.

  • Page 22: Belt Replacement

    PREDATOR-PRO LP SERIES Note: Always use Schiller Grounds Care, Inc.replacement belts, not general purpose belts. Schiller Grounds Care, Inc.belts are specially designed for use on commercial mow- ers and will normally last longer. CUTTERDECK BELT 1. Tilt floorplate all the way forward.

  • Page 23: Specifications

    SPECIFICATIONS PREDATOR-PRO LP SERIES POWER UNITS ENGINES: CONTROLS: Construction: Aluminum block with cast-in cast iron Throttle; power takeoff (PTO) clutch switch; traction sleeves. Aluminum head. levers; parking brake lever; lift lever. Configuration: 4-stroke, vertical shaft, V-twin cylin- FUEL SYSTEM: der, overhead valve, air-cooled or liquid cooled. One 33.5 lbs.
  • Page 24 SPECIFICATIONS PREDATOR-PRO LP SERIES ENGINE MODEL NUMBERS 942509J, 942510J, 942511J MANUFACTURER Generac MODEL GTV990-LP CYLINDERS COOLING 3.54 X 3.07" BORE/STROKE (90 X 78mm) DISPLACEMENT 60 cu. in. (992cc) COMPRESSION See engine OUTPUT POWER manufacturer’s specifications and website LUBRICATION FULL PRESSURE GOVERNOR Mechanical Heavy Duty...
  • Page 25 SPECIFICATIONS PREDATOR-PRO LP SERIES & & r i f , l i t l i...
  • Page 26 SPECIFICATIONS PREDATOR-PRO LP SERIES CUTTERDECKS MODEL NUMBER 942509J 942510J 942511J TYPE Side Discharge Rear Discharge Side Discharge CUTTING WIDTH 61.0" (155 cm) 61.0" (155 cm) 71.5" (181 cm) WIDTH (CHUTE UP) 62.0" (157 cm) 62.0" (157 cm) 72.5" (184 cm) WIDTH (CHUTE 73.0"...
  • Page 27 PARTS SECTION PREDATOR-PRO LP SERIES PARTS SECTION...
  • Page 28 UPPER ENGINE DECK ASSY PREDATOR-PRO LP SERIES FIGURE 1 INCLUDED W/ENGINE 18 31...

  • Page 29: Upper Engine Deck Assy

    UPPER ENGINE DECK ASSY PREDATOR-PRO LP SERIES FIGURE 1 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4164734 ENGINE-GVT990-LP GENERAC 1 64141-6 NUT-WLF 5/16-18 2198147-01 ELEMENT 64229-08 LOCKNUT NYLON 5/16-24 4135662 AIR FILTER SECONDARY 64268-02 NUT-FL NYLON LOCK 5/16-18 2 4135663 FILTER-OIL 64192-06...
  • Page 30 LOWER ENGINE DECK ASSY PREDATOR-PRO LP SERIES FIGURE 2 ENGINE PUMP PUMP BELT DETAIL...
  • Page 31 LOWER ENGINE DECK ASSY PREDATOR-PRO LP SERIES FIGURE 2 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4157180 PULLEY-PUMP 64151-26 NUT-7/16-20 NYLN INST. 64164-29 KEY-MET 3/16X3/4 64164-12 4165507 PULLEY-ENGINE 4165784 CLUTCH-ELECTRIC, 250 4165570.7 WLDMT-CLUTCH STOP 4121540 PIN-CLUTCH 64006-03 LOCKWSHR-3/8 HELICAL 64123-54 BLT-HEX 5/16-18X3/4 64123-70...
  • Page 32 BUMPER PREDATOR-PRO LP SERIES FIGURE 3...
  • Page 33 BUMPER PREDATOR-PRO LP SERIES FIGURE 3 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4167906 S-ENG DECK W/LABS 64268-03 NUT-FL NYLON LOCK 3/8-16 QTY 10 ON 61" DECK QTY 14 ON 72" DECK 4165490.7 WRAPPER-BUMPER 4165492.7 STRAP-BUMPER 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 ITEMS 2 &...
  • Page 34 PROPANE TANKS / CONTROL PANEL PREDATOR-PRO LP SERIES FIGURE 4...
  • Page 35 PROPANE TANKS / CONTROL PANEL PREDATOR-PRO LP SERIES FIGURE 4 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4167906 S-ENG DECK W/ LABS 2188178 RETAINER-SWITCH 4164737 ASSY-LP TANK MOUNTING 4110023 PLUG-SWITCH HOLE 4164737-03 LATCH-TOGGLE 128010-01 S-KEY SWITCH NYLON NUT 1 1412266 CONNECTOR-12V 4165184...
  • Page 36 BRAKES / REAR WHEEL PREDATOR-PRO LP SERIES FIGURE 5 TORQUE TO 225 FT/LBS...
  • Page 37 BRAKES / REAR WHEEL PREDATOR-PRO LP SERIES FIGURE 5 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4167906 S-ENGINE DECK W/LABS 64189-22 BLT-HEX SOC 1/2-13 X 6 4165701.7 WLDMT-BRAKE ARM LH (USED ON 72" DECKS ONLY) 4165700.7 WLDMT-BRAKE ARM RH 128102 SPRING,EXTENSION 4165449.7...
  • Page 38 OIL COOLER PREDATOR-PRO LP SERIES FIGURE 6 TO PUMP CASE DRAIN...
  • Page 39 OIL COOLER PREDATOR-PRO LP SERIES FIGURE 6 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4167906 S ENGINE DECK W/LABS 4166418.7 BRKT-COOLER FRONT 64262-002 BLT-FLG HD 1/4-20 X 3/4 2720891.7 SCREEN-OIL COOLER 2188173 COOLER-OIL 4167655 S HYD RSRVR W/LABS (69053-05 IS A SERVICEABLE LENGTH OF 55") 69053-05 3/8 HIGH TEMP HOSE 69053-05...
  • Page 40 FUEL LINES / HYDRAULICS PREDATOR-PRO LP SERIES FIGURE 7 FIGURE 7 TO RH FUEL TANK TO LH FUEL TANK TO ENGINE...

  • Page 41: Oil Cooler

    FUEL LINES / HYDRAULICS PREDATOR-PRO LP SERIES FIGURE 7 FIGURE 7 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4167655 S HYD RESERVOIR W/LAB 2720396 FILTER 25 MICRON 4167240 CAP-RESERVOIR 4160243 PLUG-HYDRAULIC TANK 158058-04 FTG-90 BRB 9/16-18X.38 108205-03 ELBOW-MALE 45 37-ORB 69053-05 3/8 HIGH TEMP HSE (69053-05 IS A SERVICEABLE LENGTH OF 55")
  • Page 42 HYDROGEAR PUMP PREDATOR-PRO LP SERIES FIGURE 8...

  • Page 43: Hydrogear Pump

    HYDROGEAR PUMP PREDATOR-PRO LP SERIES FIGURE 8 ITEM HYDROGEAR PART NO. CGC, INC. PART NO. DESCRIPTION 71019 4157242-001 PUMP SHAFT KIT-TAPERED 2000038 4157242-002 RETAINING RING 2000023 4157242-003 SPACER 51092 4157242-004 LIP SEAL 70739 4157242-005 TRUNNION SEAL/RETAINER 2000014 4157242-006 TRUNNION ARM 2000015 188059-09 SLOT GUIDE...

  • Page 44: Generac Wire Harness

    GENERAC WIRE HARNESS PREDATOR-PRO LP SERIES FIGURE 9 CLUTCH ELECTRIC ENGINE GROUND STARTER WIRE COLORS WHITE WHITE W/ BLACK STRIPE PURPLE ORANGE ORANGE W/ BLACK STRIPE BATTERY BATTERY PURPLE W/ ORANGE STRIPE ORANGE W/ PURPLE STRIPE (RED) DELAY DARK BLUE (BLACK) MODULE BLACK...
  • Page 45 GENERAC WIRE HARNESS PREDATOR-PRO LP SERIES FIGURE 9 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4163532 HARNESS-WIRING MAIN 148082-20 FUSE-20 AMP 30-019 CABLE-BATTERY 4GA 30" *30-105 COVER-TERMINAL, NEG 4124009 SWITCH-SEAT, NO 4143068 JUMPER-SEAT SWITCH 4165120 METER-HOUR 30-166 CABLE-BATTERY RED *56-081-36 SLEEVING,0.77ID NYLON *30-098...
  • Page 46 SEAT ASSEMBLY PREDATOR-PRO LP SERIES FIGURE 10 BRACKET ON ENGINE DECK WELDMENT...
  • Page 47 SEAT ASSEMBLY PREDATOR-PRO LP SERIES FIGURE 10 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4167820 SEAT-SUSPENSION (INCLUDES ITEMS 2-12, 21, 25, 26, 28) 4165316-07 UPPER SEAT ASSEMBLY 4165316-10 CUSHION-COVER BACK 4165316-11 CUSHION COVER 4165316-06 PROTECTOR-BACK 4165316-02 PAD-ARM SINGLE 4165316-05 ARM KIT-LH 4165316-04 ARM KIT-RH...
  • Page 48 FOLDING ROPS PREDATOR-PRO FIGURE 11 LP SERIES...
  • Page 49 FOLDING ROPS PREDATOR-PRO LP SERIES FIGURE 11 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4168257 S-ROPS W/ LABELS (INCLUDES ITEMS 2-14) 64123-31 BOLT-1/2-13 X 3 64151-7 LOCKNUT- 1/2-13 4162880 LANYARD-NYLON 64262-011 BLT-FLG HD 3/8-16X1 4160347 LABEL-WARNING ROPS 64268-03 NUT-FL NYLN LOCK 3/8-16 8 64168-1 PIN-COTTER 4160343...
  • Page 50 STEERING / DECK LIFT PREDATOR-PRO LP SERIES FIGURE 12...

  • Page 51: Steering/Deck Lift

    STEERING / DECK LIFT PREDATOR-PRO LP SERIES FIGURE 12 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2183071-03 SPACER-15.88X10.32X24 4167906 S ENGINE DECK W/LABS 64268-03 NUT-FL NYLON LOCK 3/8-16 4 4163746 SPRING 2720544 SPRING-COMPRESSION 64018-7 BLT-CRG 3/8-16X1-1/4 4165448 ROD-LIFT STOP 64123-50 BLT-HEX 3/8-16X1 64163-65...
  • Page 52 CRADLE ASSEMBLY PREDATOR-PRO LP SERIES FIGURE 13 KICKPLATE...
  • Page 53 CRADLE ASSEMBLY PREDATOR-PRO LP SERIES FIGURE 13 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4165610 LABEL-WARNING 2182356.7 BRACKET-SHAFT HANGER 2188127 CHAIN-6.35 (.250) 5 LINKS QTY 4 USED ON 61" DECKS QTY 2 USED ON 72" DECK 2722454 CHAIN-6.35 (.250) 3 LINKS QTY 2 USED ON 72"...
  • Page 54 CRADLE & CASTER ASSEMBLY PREDATOR-PRO LP SERIES FIGURE 14...
  • Page 55 CRADLE & CASTER ASSEMBLY PREDATOR-PRO LP SERIES FIGURE 14 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 48043-03C CUP, OUTER BEARING 4165278 ASSY-WHL 13X6.5-6 (INCLUDES ITEM 7) 4167970 ASSY-WHL HIGH CROWN (OPTIONAL) DECK/W LABS 64123-223 BOLT-3/4-10 X 10 2722452.7 WLDMT-CASTER YOKE 2722230-03 SPANNER 2722228-03...
  • Page 56 61" SIDE DISCHARGE PREDATOR-PRO LP SERIES FIGURE 15...

  • Page 57: 61" Side Discharge

    61" SIDE DISCHARGE PREDATOR-PRO LP SERIES FIGURE 15 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4166118 S-DECK W/ LABELS 61" 64229-01 NUT-NYLON LOCK 1/4-20 4165456.7 BELT COVER-RH 4168642.7 BAFFLE-FRONT,CNTR 61IN 1 4165455.7 BELT COVER-LH 4165968.7 BAFFLE-FRONT,LH 61IN 64268-01 NUT-FL NYLON LOCK 1/4-20 3 521438 GREASE SEAL 4165244...
  • Page 58 61" REAR DISCHARGE PREDATOR-PRO LP SERIES FIGURE 16...

  • Page 59: 61" Rear Discharge

    61" REAR DISCHARGE PREDATOR-PRO LP SERIES FIGURE 16 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4166578 S-DECK W/ LABELS 61" ZT2 1 64163-55 WSHR .328X.75X14 GA 4165456.7 BELT COVER-RH 64141-4 NUT-WLF 3/8-16 4165455.7 BELT COVER-LH 64123-171 BLT-HEX 3/8-16X3-1/2 4170021.7 WLDMT-IDLER PIN 521438 GREASE SEAL...

  • Page 60: 72" Side Discharge

    72" SIDE DISCHARGE PREDATOR-PRO FIGURE 17 LP SERIES...
  • Page 61 72" SIDE DISCHARGE PREDATOR-PRO LP SERIES FIGURE 17 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 64018-30 BLT-CRG 3/8-16 X 4-1/2 4166120 S-DECK W/ LABELS 72" ZT2 1 521438 GREASE SEAL 4165564.7 GUARD-BELT RH 4163014 SPACER 4165563.7 GUARD-BELT LH 64268-05 NUT-FL NYLON LOCK 1/2-13 2 38524 KNOB-4 PRONG 3/8-16...
  • Page 62 BELTS-CUTTERDECK PREDATOR-PRO LP SERIES FIGURE 18...

  • Page 63: Belts-Cutterdeck

    BELTS-CUTTERDECK PREDATOR-PRO LP SERIES FIGURE 18 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4165617 BELT-DECK 72" GENERAC 1 4169714 BELT-DECK 61" GENERAC...
  • Page 64 DECALS PREDATOR-PRO LP SERIES FIGURE 19 BACK OF ENGINE DECK DOCUMENT TUBE UNDER SEAT LOCATED UNDER FOOTPLATE...
  • Page 65 DECALS PREDATOR-PRO LP SERIES FIGURE 19 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4165866 LABEL-PREDATOR-PRO 4158401 LABEL-BOB-CAT, 10.5" 2000735 LABEL-OPER MAN 2000590 LABEL, WARN BATTERY 4165722 LABEL - HYDR OIL FILL 4164708 LABEL-CONTROL PANEL 2000693 LABEL - PARK BRAKE 4165177 LABEL- FUEL/LEAKS PROPANE 4169964...
  • Page 66 DECALS-CUTTERDECKS PREDATOR-PRO LP SERIES FIGURE 20...

  • Page 67: Decals-Cutterdecks

    DECALS-CUTTERDECKS PREDATOR-PRO LP SERIES FIGURE 20 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4164269 LABEL-WARNING BLADES 1 2000577 LABEL-WARNING...
  • Page 68 SCHILLER GROUNDS CARE, INC. ONE BOB-CAT LANE P.O. BOX 469 JOHNSON CREEK, WI 53038 920-699-2000 www.schillergc.com ©Schiller Grounds Care, Inc. 2010...

This manual is also suitable for:

Bob-cat 942510jBob-cat 942511j

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