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Schiller BOB-CAT XRZ PRO FX651V KAW Parts & Operators Manual

W/48 / w/52 side discharge
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BOB-CAT XRZ PRO FX651V KAW W/48 SIDE DISCHARGE
BOB-CAT XRZ PRO FX691V KAW W/52 SIDE DISCHARGE
®
MOWERS
942620AU
(S/N 4000 thru Present)
942621AU
(S/N 4000 thru Present)

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Summary of Contents for Schiller BOB-CAT XRZ PRO FX651V KAW

  • Page 1 ® MOWERS 942620AU BOB-CAT XRZ PRO FX651V KAW W/48 SIDE DISCHARGE (S/N 4000 thru Present) 942621AU BOB-CAT XRZ PRO FX691V KAW W/52 SIDE DISCHARGE (S/N 4000 thru Present)
  • Page 2 CALIFORNIA PROPOSITION 65 WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov. ADVERTENCIA: Cáncer y Dãno Reproductivo - www.65Warnings.ca.gov. WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. ADVERTENCIA El estado de California hace saber que los gases de escape de este producto con-...

  • Page 3: Table Of Contents

    Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manual thoroughly.

  • Page 4: Safety

    Schiller of hazard seriousness. These words appear in this Grounds Care, Inc. Engineering Department. Any manual and on the safety labels attached to Schiller Schiller Grounds Care, Inc. product that is altered, Grounds Care, Inc.machines. For your safety and...
  • Page 5 SAFETY XRZ PRO PREPARING FOR SAFE OPERATION WARNING Operator preparation and training Read the Operation & Safety Manual If an operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. If any portion of this material is unclear, contact your All rotary lawnmowers are potentially...
  • Page 6 SAFETY XRZ PRO Machine preparation Starting Check operator presence interlock system and Start only according to instructions in this manual brake operation. Adjust or repair any problems or on the machine. before using. Before attempting to start the engine, make sure: Do not tamper with or defeat safety devices.
  • Page 7 SAFETY XRZ PRO Interrupting operation Mowing slopes WARNING Before leaving the operator's position: Slopes are a major factor in loss-of-control and tip over - Park on level ground. accidents that sometimes lead - Disengage the PTO. to severe injury or death. All - Set the parking brake.
  • Page 8 SAFETY XRZ PRO MAINTENANCE SAFETY Blades WARNING In general Mower blades are sharp and can cut. Use extra caution Maintain machine according to manufacturer's when handling. Remove ob- schedule and instructions for maximum safety structions with care. Wrap the and best mowing results. blade(s) or wear gloves.
  • Page 9 SAFETY XRZ PRO BATTERY JUMP STARTING WARNING Battery acid is caustic and fumes 1. Be sure the jumper cables are in good condition. are explosive and can cause Turn off the ignition and all electrical accessories serious injury or death. on both machines.

  • Page 10: Set Up Instructions

    SET UP INSTRUCTIONS XRZ PRO TOOLS REQUIRED FOR ASSEMBLY Wrecking bar Claw hammer Sockets: 1/2”, 15/16 Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16” Tire pressure gauge NOTE: All references below to the “right” or “left” are with respect to an operator at the controls. 1.
  • Page 11 SETUP INSTRUCTIONS XRZ PRO 4. FINAL PREPARATIONS Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system. After running for one hour, let hydraulic system oil cool.

  • Page 12: Labels

    LABELS XRZ PRO 2 BLADES 3 BLADES DECK SIZE BELT P/N BLADE P/N 42 IN (1067mm) 4171677 112111-03 48 IN (1220mm) 4169566 112111-01 52 IN (1320mm) 4169640 112111-02 61 IN (1550mm) 4163569 112111-03 4171663 NOTE: Decal is located under seat plate. OPERATOR'S MANUAL IS LOCATED UNDERNEATH THE SEAT.
  • Page 13 LABELS XRZ PRO TRANSPORT 4168477 UP TO LOCK DOWN TO RELEASE 4165615 4165616...
  • Page 14 LABELS XRZ PRO BEFORE STARTING OR SERVICING: Read and understand the Operator's Manual & labels. - Be sure machine is in safe operating condition. - Move traction levers to neutral lock, parking brake to ON. - Set PTO switch to OFF. BEFORE LEAVING SEAT: - Move traction levers to neutral lock, parking brake to ON.
  • Page 15 CONTROLS XRZ PRO KEYSWITCH (K) - The keyswitch has three positions: OFF, RUN, and START. Insert the key and turn it clockwise to move the switch from OFF to RUN. Turn it further to START and hold to engage the starter. Release the key and the switch will return to RUN from START.
  • Page 16 CONTROLS XRZ PRO FOOT PEDAL LIFT LEVER (F) - Used to raise the cutterdeck for curb climbing, blade changing and lifting the deck close to the transport position. To return to preset height of cut, lower foot pedal until latch lever E contacts height of cut pin A. TRANSPORT LATCH LEVER (T) - Used to secure the cutterdeck in transport position.

  • Page 17: Controls

    CONTROLS XRZ PRO NOTE: Reverse is spring loaded to return to neutral. This spring resistance may be felt when moving the traction levers into reverse. When the levers are released in reverse, spring tension will slowly return them to the neutral position. STEERING - To steer, move one lever forward and one back.
  • Page 18 CONTROLS XRZ PRO PARKING BRAKE (R) - Pull the parking brake lever up and back to put the parking brake ON. Push it forward and down to put the parking brake OFF. The parking brake must be ON to start the engine. It must also be ON to keep the engine running if the operator leaves the seat.

  • Page 19: Pre-Operation Check List

    PRE-OPERATION CHECK LIST XRZ PRO PRE-OPERATION CHECK LIST (OPERATOR’S RESPONSIBILITY) ___ Review and follow all safety rules and safety ___ Never allow riders. decal instructions. ___ Inspect area and remove stones, branches or ___ Check that all safety decals are installed and in other hard objects that might be thrown, good condition.

  • Page 20: Operation

    OPERATION XRZ PRO FUELING OPERATOR PRESENCE INTERLOCK SYSTEM - Fill fuel tank with good quality, clean, unleaded regular gasoline. Refer to engine manual. To start the engine: - Use a funnel to avoid spilling. - The PTO switch must be OFF. - Both traction levers must be in the neutral lock position.
  • Page 21 OPERATION XRZ PRO OPERATING NOTES - Practice at slow engine and travel speeds with the PTO off until fully familiar with the controls. - For normal cutting the throttle should be set at the full open position. By using the traction levers to speed up or slow down the machine during use, maximum control and cutting efficiency can be maintained.
  • Page 22 OPERATION XRZ PRO CUTTING DANGER 1. Place the discharge chute in the down position or correctly fit a grass collector or mulcher plate. 2. Sit in the seat. 3. Start the engine. ROTATING BLADES 4. Turn the blades on by pulling up on the PTO –...

  • Page 23: Maintenance Chart

    MAINTENANCE CHART XRZ PRO Maintenance is an ongoing job. These intervals are maximum times between maintenance operations. Perform more often under severe conditions. MAINTENANCE FIRST 5 FIRST 100 BEFORE EVERY EVERY EVERY EVERY YEARLY OPERATION HOURS HOURS EACH USE HOURS HOURS HOURS HOURS...
  • Page 24 MAINTENANCE RECORD XRZ PRO NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ & & t l i r i f l i f...

  • Page 25: Maintenance

    (A 1/2 second delay is built into the system to prevent engine cutout when traversing rough terrain.) Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or run. Contact your authorized Schiller Grounds Care, Inc. dealer. Hardware Tighten any nuts and bolts found loose.
  • Page 26 MAINTENANCE XRZ PRO LUBRICATION Every 50 hours of operation, lubricate the following points (1-3) with grease: 1. Deck lift lever (1 point) 2. Deck lift pivots (4 points) 3. Caster wheel pivots (2 points) (Lubricate every 500 hours or once a year) NOTE ON BLADE SPINDLES - The blade spindles on these machines use a superior sealed bearing that does not require relubrication.
  • Page 27 MAINTENANCE XRZ PRO ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J.
  • Page 28 MAINTENANCE XRZ PRO AIR CLEANER Clean and replace the air cleaner element as speci- fied in the service chart. Uneven running, lack of power or black exhaust may indicate a dirty air cleaner. 1. Unclamp end cover C and remove existing cleaner element A.
  • Page 29 MAINTENANCE XRZ PRO SPECIFIC TORQUES PURGING TRANSAXLES 1. Check the transaxle fluid, fill to proper level, if required. Due to the effects air has on efficiency in hydrostatic 2. Raise the drive wheels off the ground. Support drive applications, it is critical that it be purged from unit with jackstands or other suitable means.
  • Page 30 TRANSAXLES Inattention to proper safety, operation, or maintenance procedures could result in personal injury, or damage to the equipment. Schiller Grounds Care, Inc. recommends returning the machine to your authorized Schiller Grounds Care, Inc. dealer for service or repair. Change oil and filter after inital 75-100 hours.
  • Page 31 Replace bent or cracked blades. Replace blades when the lift portion has worn thin. Maintain cut angle at 30 Do not overheat blades when sharpening. Always use Schiller Grounds Care, Inc. blades. Use of another manufacturer’s blades may be dangerous.
  • Page 32 ADJUSTMENTS XRZ PRO DECK LEVELING 1. Park the machine on a smooth, level surface. Raise the deck to the transport position. 2. Lower the deck onto a set of equal height blocks under the rear corners of the deck. Place an- other set of blocks under the front of the deck so that the deck top is pitched forward 1/8".
  • Page 33 ADJUSTMENTS XRZ PRO PARKING BRAKE NOTE: There are 2 brakes, 1 on each transaxle. The parking brake should keep the machine from moving. To check the parking brake, park the ma- chine on a level surface, open the bypass valves and set the parking brake to ON.

  • Page 34: Adjustments

    ADJUSTMENTS XRZ PRO HYDROSTATIC TRANSAXLE ADJUST- MENTS A turnbuckle style hydrostat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels off the ground. Use jackstands or equivalent sup- port. Do not rely only on mechanical or hydraulic jacks.
  • Page 35 BELT REPLACEMENT XRZ PRO NOTE: Always use Schiller Grounds Care, Inc. replacement belts, not general purpose belts. Schiller Grounds Care, Inc. belts are specially designed for use on this mower and will normally last longer. CUTTERDECK BELT 1. Remove floorplate.

  • Page 36: Belt Replacement

    BELT REPLACEMENT XRZ PRO HYDRO TRANSAXLE DRIVE BELT 1. Remove cutterdeck belt (see cutterdeck belt replacement). 2. Disconnect wire I at clutch M. Remove bolts J and remove torque restraint. 3. Using a ratchet with a 9/16" socket, place over nut at location P.

  • Page 37: Parts Section

    PARTS SECTION XRZ PRO PARTS SECTION...
  • Page 38 FRAME-ENGINE/CLUTCH ASSY XRZ PRO FIGURE 1...
  • Page 39 FRAME-ENGINE/CLUTCH ASSY XRZ PRO FIGURE 1 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164367 ENGINE-FX691V KAW (MODEL 942621) 4168368 FILTER-FUEL 4164537 FILTER-OIL 4164630 FILTER-AIR 4164631 FILTER-SAFETY 4164366 ENGINE-FX651V KAW (MODEL 942620) 4164576 S-AIR FILTER PRIMARY 4164577 S-AIR FILTER SAFETY 4164537 FILTER-OIL 4168368...
  • Page 40 TRANSAXLE ASSY XRZ PRO FIGURE 2 RIGHT TRANSAXLE PULLEY LEFT TRANSAXLE PULLEY BELT DETAIL...
  • Page 41 TRANSAXLE ASSY XRZ PRO FIGURE 2 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175451 S-FRAME , 48" &52" W/ LBLS 4173429 ASSY-WHEEL, 22X11-10 GRAY 2 4173332-01 TIRE-22X11.0-10 OTR ZERO-T 4173429-01 RIM-10 X 7.00 W/VALVEGRAY * NOT ILLUSTRATED 4176238 ASSY-WHEEL 22X11-10 BLK 4176238-01 RIM-10X7 BLACK 4173332-01 TIRE-22X11.0-10 OTR ZT 4163771...

  • Page 42: Fuel Tank & Control Panel

    FUEL TANK & CONTROL PANEL XRZ PRO FIGURE 3 16 23...
  • Page 43 FUEL TANK& CONTROL PANEL XRZ PRO FIGURE 3 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175451 S-FRAME , 48" &52" W/ LBLS 4176840 TANK-BATTERY RH 4176841 TANK-FUEL LH 4171099 BATTERY 4171973 CHARGER-BATTERY, AGM 4168634 S-CONTROL PANEL 128010-03 S-COVERED KEY 128010-01 S-KEY SWITCH NUT 5/8-32 2721505...

  • Page 44: Bumper, Fuel Valve & Cover Plate

    BUMPER, FUEL VALVE & COVER PLATE XRZ PRO FIGURE 4...
  • Page 45 BUMPER, FUEL VALVE & COVER PLATE XRZ PRO FIGURE 4 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175451 S-FRAME 48"/52" W/LABS 4176840 TANK-BATTERY RH 4176841 TANK-FUEL LH 64006-03 LOCKWSHR-3/8 HELICAL 4174731.7 COVER-FRAME, REAR 88042N HOSE CLAMP 4162977-009 HOSE-1/4 FUEL LINE 28" 4168179.7 BRKT-TANK MOUNT 4165291...

  • Page 46: Deck Lift Assembly

    DECK LIFT ASSEMBLY XRZ PRO FIGURE 5...
  • Page 47 DECK LIFT ASSEMBLY XRZ PRO FIGURE 5 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175451 S-FRAME, 48/52" W/LABELS 64144-03 SNAP RING-7/8" 64123-39 BLT--CARRIAGE 1/2-13 X 1-1/4 2 64268-03 NUT-FL NYLON LOCK 3/8-16 64123-87 BLT-HEX 3/8-16 1-3/4 4168335 SPACER-TANSPORT RELEASE 1 64141-4 NUT-WLF 3/8-16 4169229.2...
  • Page 48 CASTER ASSEMBLY XRZ PRO FIGURE 6...
  • Page 49 CASTER ASSEMBLY XRZ PRO FIGURE 6 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175451 S-FRAME 48"-52" W/ LBLS 4171802 CAP-CASTER 4168424 ZERK-1/4-28 64163-64 WSHR 1.015X1.500X14GA 64272-04 SCRW-FL HEX 5/16-18 X 3/4 64144-24 SNAP RING 1.00 EXT 2722230-02 SPANNER-13" WHEEL 2722228 WHEEL-13X5-6 GRAY 4176233...
  • Page 50 KICKPLATE/SEAT ASSEMBLY XRZ PRO FIGURE 7...

  • Page 51: Kickplate/Seat Assembly

    KICKPLATE/SEAT ASSEMBLY XRZ PRO FIGURE 7 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175451 S-FRAME ,48"-52" W/ LBLS 24 970393 KIT-SEAT SPRING 4169174 SEAT ASSY (GRAY) (INCLUDES ITEMS 28-32) (INCLUDES ITEMS 34-39) 25 64123-16 BLT-HEX 3/8-16X1-1/4 4176395 SEAT-ASSY (BLACK) 26 64229-03 NUT-NYLON LK 3/8-16 (INCLUDES ITEMS 34-39)
  • Page 52 STEERING XRZ PRO FIGURE 8 21 22...
  • Page 53 STEERING XRZ PRO FIGURE 8 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175451 S-FRAME W/ LABS, 48/52" 4163771 TRANSAXLE-LH 4163772 TRANSAXLE-RH 64025-03 NUT-HEX 5/24 64229-02 NUT-NYLON LOCK 5/16-18 64262-006 BLT-FLG HD 5/16-18 X 3/4 4171278 PLT-CONTROL BOX, LH 4171279 PLT-CONTROL BOX, RH 4165499 DAMPER...
  • Page 54 PARKING BRAKE XRZ PRO FIGURE 9...
  • Page 55 PARKING BRAKE XRZ PRO FIGURE 9 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4175451 S-FRAME W/ LABS, 48/52" 4148698.7 LINK-DUMP VALVE 4163771 TRANSAXLE-LH 4163772 TRANSAXLE-RH 64018-2 BLT-CRG, 1/4-20 X 3/4 64229-01 NUT-NYLON LOCK 1/4-20 2720977 SPRING-COMPRESSION 64123-54 BLT-HEX 5/16-18 X .75 4168162 LEVER-BRAKE, WIRE-FORM 1 4168171...
  • Page 56 WIRE HARNESS XRZ PRO FIGURE 10 ELECTRIC CLUTCH WIRE COLORS ENGINE WHITE MAGNETO WHITE W/ BLACK STRIPE SOLENOID STARTER SOL YB STARTER GROUND PURPLE OIL PRESS CHARGING ORANGE (RED) ORANGE W/ BLACK STRIPE PURPLE W/ ORANGE STRIPE TO SOLENOID (2) ORANGE W/ PURPLE STRIPE DARK BLUE BLACK...
  • Page 57 WIRE HARNESS XRZ PRO FIGURE 10 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4168406 HARNESS-MAIN WIRE 148082-20 FUSE 20 AMP 30-419 CABLE-BATT 4 GA BLK 29" 4124009 SWITCH-SEAT NO 4168452 METER-HOUR 4168492 CABLE-BATT 4 GA RED 29" 128010 SWITCH, KEY 2722325 RELAY-40AMP SEALED 2188154...
  • Page 58 48" SIDE DISCHARGE XRZ PRO FIGURE 11 TWO ITEM 10 ABOVE PULLEY ON S/N 4019 AND ABOVE...
  • Page 59 48" SIDE DISCHARGE XRZ PRO FIGURE 11 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4173226 S-48 DECK W/ LABELS 42 4173223.7 COVER-BELT 48 LH 4163155 INNER RING 43 4173222.7 COVER-BELT 48 RH 4163014 SPACER 44 64123-15 BLT-HEX 3/8-16X3/4 4170021.7 WLDMT-IDLER PIN 45 4169566 BELT-DECK, 48"...
  • Page 60 52" SIDE DISCHARGE XRZ PRO FIGURE 12 TWO ITEM 10 ABOVE PULLEY ON S/N 4029 AND ABOVE...
  • Page 61 52" SIDE DISCHARGE XRZ PRO FIGURE 12 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4171621 S-52 DECK W/ LABELS 42 4169305.7 COVER-BELT 52 LH 4163155 INNER RING 43 4169304.7 COVER-BELT 52 RH 4163014 SPACER 44 64123-15 BLT-HEX 3/8-16X3/4 4170021.7 WLDMT-IDLER PIN 45 4169640 BELT-DECK, 52"...
  • Page 62 CHUTE, BAFFLES, EDGES, & DECK LINKS XRZ PRO FIGURE 13 12 / 11...
  • Page 63 CHUTE, BAFFLES, EDGES, & DECK LINKS XRZ PRO FIGURE 13 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 25 64229-01 LOCKNUT-1/4-20 NYLON 4175441 S-48" DECK W/LABELS 26 64018-2 BLT-CRG 1/4-20X3/4 4175442 S-52" DECK W/LABELS 27 4175752.7 PLATE-DECK HEIGHT LINK 28 4175098.7 BRKT-PULL ARM 4173420.2 BAFFLE-DISCHARGE, 48"&52"...
  • Page 64 DECALS-POWERUNIT XRZ PRO FIGURE 14 16, 21 UNDER SEAT UNDER FOOT PLATE UNDER BELT COVERS...
  • Page 65 DECALS-POWERUNIT XRZ PRO FIGURE 14 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4168477 LABEL-CONTROL PANEL 2000570 LABEL-WARN FUEL PICT. 4167088 MAT-FOOTPLT UPPER RH 4167087 MAT-FOOTPLT UPPER LH 2000590 LABEL-WARN BATTERY 4165616 LABEL-LH TRACTION 4165615 LABEL-RH TRACTION 4167203 LABEL-PARKING BRAKE 4168522 LABEL-CLAW MARKS 10 4165610...
  • Page 66 SCHILLER GROUNDS CARE, INC. ONE BOB-CAT LANE P.O. BOX 469 JOHNSON CREEK, WI 53038 920-699-2000 www.schillergc.com ©Schiller Grounds Care, Inc. 2010...

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Bob-cat xrz pro fx691v kaw942620au942621au

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