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Schiller FastCat 942406H Parts & Operators Manual

Kaw w/52/w/61 side discharge
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FastCat Pro-FX691V KAW W/52 SIDE DISCHARGE
FastCat Pro-FX730V KAW W/61 SIDE DISCHARGE
MODELS:
942406H
942407H

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Summary of Contents for Schiller FastCat 942406H

  • Page 1 MODELS: 942406H FastCat Pro-FX691V KAW W/52 SIDE DISCHARGE 942407H FastCat Pro-FX730V KAW W/61 SIDE DISCHARGE...
  • Page 2 CALIFORNIA WARNING Proposition 65 Warning The engine exhaust from this product Diesel engine exhaust and some contains chemicals known to the State of its constituents are known to the of California to cause cancer, birth State of California to cause cancer, defects or other reproductive harm.

  • Page 3: Table Of Contents

    Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manual thoroughly.

  • Page 4: Safety

    Schiller of hazard seriousness. These words appear in this Grounds Care, Inc Engineering Department. Any manual and on the safety labels attached to Schiller Schiller Grounds Care, Inc. product that is altered, Grounds Care, Inc. machines. For your safety and...
  • Page 5 SAFETY FastCat Pro PREPARING FOR SAFE OPERATION WARNING Operator preparation and training Read the Operation & Safety Manual If an operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. If any portion of this material is unclear, contact your factory representative for clarification.
  • Page 6 SAFETY FastCat Pro Machine preparation OPERATING SAFELY In general Check operator presence interlock system and brake operation. Adjust or repair any problems Use extra care when loading or unloading the before using. machine into a trailer or truck. Do not tamper with or defeat safety devices. Slow down and use caution when making turns Keep guards, shields and interlock safety devices and crossing roads and sidewalks.
  • Page 7 SAFETY FastCat Pro Starting Interrupting operation Start only according to instructions in this manual Before leaving the operator's position: or on the machine. - Park on level ground. - Disengage the PTO. Before attempting to start the engine, make sure: - Set the parking brake.
  • Page 8 SAFETY FastCat Pro MANEUVERING SAFELY In general Use extra care with grass catchers or other Slow down before turning. attachments. These can change the stability of Do not mow in reverse unless absolutely the machine. necessary. Always look behind and down Remove obstacles such as rocks, tree limbs etc.
  • Page 9 SAFETY FastCat Pro WARNING Blades MAINTENANCE SAFETY Mower blades are sharp and In general can cut. Use extra caution Maintain machine according to manufacturer's when handling. Remove ob- schedule and instructions for maximum safety structions with care. Wrap the and best mowing results. blade(s) or wear gloves.

  • Page 10: Storage And Transportation

    SAFETY FastCat Pro JUMP STARTING BATTERY WARNING Battery acid is caustic and fumes are explosive and can cause 1. Be sure the jumper cables are in good condition. serious injury or death. Turn off the ignition and all electrical accessories on both machines.

  • Page 11: Set-Up Instructions

    SET UP INSTRUCTIONS FastCat Pro TOOLS REqUIRED FOR ASSEMBLY Wrecking bar Claw hammer Sockets: 1/2”, 15/16 Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16” Tire pressure gauge NOTE: All references below to the “right” or “left” are with respect to an operator at the controls. 1.
  • Page 12 SETUP INSTRUCTIONS FastCat Pro 4. FINAL PREPARATIONS Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system. See engine operation manual for specified motor oil viscosity.

  • Page 13: Labels

    LABELS FastCat Pro bORDER IS NOT BLUE, BORDER IS WHITE. 4165662 4165615 4165616...
  • Page 14 LABELS FastCat Pro 4167104 4167103...
  • Page 15 LABELS FastCat Pro BEFORE STARTING OR SERVICING: Read and understand the Operator's Manual & labels. DECAL IS LOCATED UNDER FOOTPLATE - Be sure machine is in safe operating condition. - Move traction levers to neutral lock, parking brake to ON. - Set PTO switch to OFF.
  • Page 16 LABELS FastCat Pro OPERATOR'S MANUAL IS LOCATED UNDER THE FOOT PLATE. 4167202 PARKING BRAKE 4167203...

  • Page 17: Controls

    CONTROLS FastCat Pro KEYSWITCh (K) - The keyswitch has three positions: OFF, RUN, and START. Insert the key and turn it clockwise to move the switch from OFF to RUN. Turn it further to START and hold to engage the starter. Release the key and the switch will return to RUN from START.
  • Page 18 CONTROLS FastCat Pro FUEL SELECTOR VALVE (U) The fuel tank selector valve is located behind the seat. The fuel tank selector valve has three positions: Off: The tank selector is off when the lever points down. The selector should be off whenever the machine is transported or stands unused for any length of time.
  • Page 19 CONTROLS FastCat Pro levers are moved back farther. Maximum reverse speed is reached when the levers hit the rear of the forward-reverse slot. When moving in reverse, push- ing the levers forward slows the machine, and the machine stops when the neutral position is reached. NOTE: Reverse is spring loaded to return to neutral.

  • Page 20: Pushing The Machine

    CONTROLS FastCat Pro PARKING BRAKE (R) - Pull the parking brake lever up and back to put the parking brake ON. Push it forward and down to put the parking brake OFF. The parking brake must be ON to start the engine. It must also be ON to keep the engine running if the operator leaves the seat.

  • Page 21: Pre-Operation Checklist

    PRE-OPERATION ChECK LIST FastCat Pro PRE-OPERATION ChECK LIST (OPERATOR’S RESPONSIBILITY) ___ Review and follow all safety rules and safety ___ Never allow riders. decal instructions. ___ Inspect area and remove stones, branches or ___ Check that all safety decals are installed and in other hard objects that might be thrown, good condition.

  • Page 22: Operation

    OPERATION FastCat Pro FUELING OPERATOR PRESENCE INTERLOCK SYSTEM - Fill fuel tank with good quality, clean, unleaded regular gasoline. Do not use hi-test fuel. To start the engine: - Use a funnel to avoid spilling. - The PTO switch must be OFF. - Both traction levers must be in the neutral lock position.

  • Page 23: Operating Notes

    OPERATION FastCat Pro OPERATING NOTES DRIVING 1. With the PTO disengaged, move the parking - Practice at slow engine and travel speeds with the brake to OFF. PTO off until fully familiar with the controls. 2. Move both traction levers out of neutral lock. - For normal cutting the throttle should be set at the 3.

  • Page 24: Cutting Tips

    OPERATION FastCat Pro CUTTING DANGER 1. Place the discharge chute in the down position or correctly fit a grass collector or mulcher plate. Sit in the seat. Start the engine. ROTATING BLADES 4. Turn the blades on by pulling up on the PTO –...

  • Page 25: Maintenance Chart

    MAINTENANCE ChART FastCat Pro t l i t l i...

  • Page 26: Maintenance Record

    MAINTENANCE RECORD FastCat Pro NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ & & t l i r i f l i f...

  • Page 27: Check Daily

    (A 1/2 second delay is built into the system to prevent engine cutout when traversing rough terrain.) Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or run. Contact your authorized Schiller Grounds Care, Inc. dealer. hardware Tighten any nuts and bolts found loose.
  • Page 28 MAINTENANCE FastCat Pro LUBRICATION Every 50 hours of operation, lubricate the following points (1-3) with grease: 1. Deck lift lever (1 point) 2. Deck lift pivots (4 points) 3. Pull arms (2 points located at the front of the cutterdeck) 4.

  • Page 29: Engine Oil

    MAINTENANCE FastCat Pro ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) hOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J.

  • Page 30: Air Cleaner

    MAINTENANCE FastCat Pro AIR CLEANER Clean and replace the air cleaner element as speci- fied in the service chart. Uneven running, lack of power or black exhaust may indicate a dirty air cleaner. 1. Unclamp end cover C and remove existing cleaner element A.

  • Page 31: Engine Cooling

    MAINTENANCE FastCat Pro ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in en- gine damage. Daily: Clean air intake screen V. Every 100 hours: Clean cooling fins beneath blower housing h with reference to information in the engine manufacturer's manual.
  • Page 32 FastCat Pro TRANSAXLES Inattention to proper safety, operation, or maintenance procedures could result in personal injury, or damage to the equipment. Schiller Grounds Care, Inc. recommends returning the machine to your authorized Schiller Grounds Care, Inc. dealer for service or repair.

  • Page 33: Blade Removal

    Inspect blades before sharpening. Replace bent or cracked blades. Replace blades when the lift portion has worn thin. Maintain cut angle at 30 Do not overheat blades when sharpening. Always use Schiller Grounds Care, Inc.blades. Use of another manufacturer’s blades may be dangerous.

  • Page 34: Adjustments

    ADJUSTMENTS FastCat Pro DECK LEVELING 1. Park the machine on a smooth, level surface. Raise the deck to the transport position. 2. Lower the deck onto a set of equal height blocks under the rear corners of the deck. Place an- other set of blocks under the front of the deck so that the deck top is pitched forward 1/8".

  • Page 35: Arm Rest Adjustments

    ADJUSTMENTS FastCat Pro ARM REST ADJUSTMENTS 1. Lift arm rest M to reveal control knob P. 2. Turn knob P clockwise to angle arm rest M up and counter-clockwise to angle down. Turn until desired angle is achieved. SEAT ADJUSTMENT The seat plate allows from some seat adjustment either forward or backward.
  • Page 36 ADJUSTMENTS FastCat Pro PARKING BRAKE NOTE: There are 2 brakes, 1 on each transaxle. The parking brake should keep the machine from moving. To check the parking brake, park the ma- chine on a level surface, open the bypass valves and set the parking brake to ON.
  • Page 37 ADJUSTMENTS FastCat Pro hYDROSTATIC TRANSAXLE ADJUST- MENTS A turnbuckle style hydro stat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels off the ground. Use jack stands or equivalent sup- port. Do not rely only on mechanical or hydraulic jacks.

  • Page 38: Belt Replacement

    BELT REPLACEMENT FastCat Pro NOTE: Always use Schiller Grounds Care, Inc. replacement belts, not general purpose belts. Schiller Grounds Care, Inc. belts are specially designed for use on this mower and will normally last longer. hYDRO TRANSAXLE DRIVE BELT 1. Remove cutterdeck belt (see cutterdeck belt replacement).

  • Page 39: Parts Section

    PARTS SECTION FastCat Pro PARTS SECTION...

  • Page 40: Frame-Engine/Clutch Assy

    FRAME-ENGINE/CLUTCh ASSY FastCat Pro FIGURE 1 JUMPER HARNESS...
  • Page 41 FRAME-ENGINE/CLUTCh ASSY FastCat Pro FIGURE 1 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4164368 ENGINE-FX730V KAW 4164367 ENGINE-FX691V KAW 38666 FILTER-FUEL 4164630 FILTER-AIR 4164631 FILTER-SAFETY 4164537 FILTER-OIL 4164385 MUFFLER -KAW 64152-23 1/4-20X3/8 LG SP SCREW 38665 SOLENOID (ITEMS 3 & 4 USED ON 942406H) 38304-03 BRG-FLANGED PLASTIC 4167232.7...

  • Page 42: Transaxle Assy

    TRANSAXLE ASSY FastCat Pro FIGURE 2 CUTTERDECK RIGHT TRANSAXLE PULLEY LEFT TRANSAXLE PULLEY BELT DETAIL...
  • Page 43 TRANSAXLE ASSY FastCat Pro FIGURE 2 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4167267 S-FRAME W/LABELS 4162973 SHAFT-PULLARM MOUNT 33 4163964 TIRE-ASSY 23X10.50-12 4163957.7 WLDMT-PULL ARM 4158422-01 WHEEEL -4-HOLE W/VALVE 4163819 ARM-CONTROL 4163771 TRANSAXLE-LH 34 64187-03 WHEEL NUT 1/2-20 (INCLUDES ITEMS 4, 25, 26, 27, 32, 39 &...

  • Page 44: Fuel Tank/Bumper & Control Panel

    FUEL TANK/BUMPER & CONTROL PANEL FastCat Pro FIGURE 3 18 / 27...
  • Page 45 FUEL TANK/BUMPER & CONTROL PANEL FastCat Pro FIGURE 3 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4167267 S-FRAME W/LABS 4165504 TANK-FUEL RH 4165503 TANK-FUEL LH 4163041.7 BUMPER (USED ON 52" DECKS ONLY) 4164221.7 BUMPER (USED ON 61" DECKS ONLY) 4166245 S-CONTROL PANEL 128010-03...

  • Page 46: Fuel Valve & Cover Plate

    FUEL VALVE & COVER PLATE FastCat Pro FIGURE 4 ENGINE ENGINE...
  • Page 47 FUEL VALVE & COVER PLATE FastCat Pro FIGURE 4 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4167267 S-FRAME W/LABS 4165504 TANK-FUEL RH BOBCAT (INCLUDES 10-13, 19-21) 4165503 TANK-FUEL LH BOBCAT (INCLUDES 10-13, 19-21) 64197-001 BLT-TDFM 5/16-18X3/4 4146655.7 COVER-FRAME, REAR 88042N HOSE CLAMP 4162977-001 HOSE-1/4 FUEL LINE 24"...

  • Page 48: Deck Lift Assembly

    DECK LIFT ASSEMBLY FastCat Pro FIGURE 5 CUTTERDECK...
  • Page 49 DECK LIFT ASSEMBLY FastCat Pro FIGURE 5 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4167267 S-FRAME W/LABS 64205-060 BOLT-MET M12-1.75X50 4164565.7 WLDMT-DECKLIFT, FRONT 4163894.7 WLDMT-DECKLIFT REAR 4109960 WLDMT-DECK LIFT ROD 64221-02 E-RING .250 4163891.7 BRKT-LIFT LINK 4167151 GRIP 64123-50 BOLT-HEX 3/8-16X1 10 85010N ZERK, 1/4-28 STR...

  • Page 50: Caster Assembly

    CASTER ASSEMBLY FastCat Pro FIGURE 6...
  • Page 51 CASTER ASSEMBLY FastCat Pro FIGURE 6 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4167267 S-FRAME W/LABS 4162986 DUST COVER 85010N ZERK-1/4-28 64025-20 NUT-HEX 3/4-16 SLOT U 64163-26 WASHER 48043-03C CUP-OUTER BEARING 48043-04C CONE-OUTER BEARING 48480 SEAL 4167076.7 WLDMT-YOKE CASTER 10 64229-07 LOCKNUT-NYLON 3/4-10 11 64123-223...

  • Page 52: Kickplate/Seat Assembly

    KICKPLATE/SEAT ASSEMBLY FastCat Pro FIGURE 7...
  • Page 53 KICKPLATE/SEAT ASSEMBLY FastCat Pro FIGURE 7 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4167267 S-FRAME W/LABS, 4167063 SEAT ASSY. *4167063-02 SEAT BACK *4167063-03 SEAT BOTTOM *4165316-03 ARM KIT LH & RH *4165316-05 LH ARM KIT *4165316-04 RH ARM KIT *4165316-02 ARM-PAD SINGLE *4165316-08 SUSPENSION...

  • Page 54: Steering

    STEERING FastCat Pro FIGURE 8 DETAIL DRAWING TO FRAME 9 52 DETAIL DRAWING...
  • Page 55 STEERING FastCat Pro FIGURE 8 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4165432 GRIP-HANDLE 40 64144-30 SNAP RING 4165426.7 LEVER-TRACTION CNTRL 41 64229-02 LOCKNUT-NYLON 5/16-18 4167093 WLDMT-CONTROL BAR, RH 1 42 4147116.7 LINK-BRAKE * 4167094 WLDMT-CONTROL BAR, LH 43 4155482.7 WLDMT-BRAKE ARM 44 4147196 SPACER...

  • Page 56: Parking Brake

    PARKING BRAKE FastCat Pro FIGURE 9...
  • Page 57 PARKING BRAKE FastCat Pro FIGURE 9 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4167267 S-FRAME W/LABST 4163771 TRANSAXLE, LH 64197-015 BLT-TDFM 10-32X1/2 TORX 64168-2 COTTER-HAIRPIN.08X1.19 4148697 ROD-BYPASS CONTROL 4146187 BEARING-FLANGE 64221-03 E-RING 19MM/.750 2188155 GRIP 4167102.7 HANDLE-BRAKE FASTCAT 10 64163-34 WASHER 11 64006-01 LOCKWASHER...

  • Page 58: Wire Harness

    WIRE hARNESS FastCat Pro FIGURE 10 ELECTRIC CLUTCH WIRE COLORS ENGINE WHITE MAGNETO WHITE W/ BLACK STRIPE SOLENOID STARTER SOL YB STARTER GROUND OIL PRESS PURPLE CHARGING ORANGE (RED) ORANGE W/ BLACK STRIPE TO SOLENOID (2) PURPLE W/ ORANGE STRIPE ORANGE W/ PURPLE STRIPE DARK BLUE BLACK...
  • Page 59 WIRE hARNESS FastCat Pro FIGURE 10 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4154880 HARNESS-MAIN WIRE 148082-20 FUSE 20 AMP 30-419 CABLE-BATT 4 GA BLK 29" 4124009 SWITCH-SEAT NO 4136792 METER-HOUR 30-180 CABLE-BATT 4 GA RED 29" (USED ON 942406H) 2722227-02 CABLE-BATTERY W/COND (USED ON 942407H) 128010...

  • Page 60: 52" Side Discharge

    52" SIDE DISChARGE FastCat Pro FIGURE 11 TORQUE TO 70 FT-LBS...
  • Page 61 52" SIDE DISChARGE FastCat Pro FIGURE 11 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4167367 S-52 DECK W/LABELS 41 4165965.7 BAFFLE-FRONT LH 4143552.2 GUARD-LH 52" DECK 42 4165966.7 BAFFLE-FRONT CENTER 4143553.2 GUARD-RH 52" DECK 43 4165967.7 BAFFLE-RIGHT FRONT 4165244 CHUTE-RUBBER ASSY 44 4165976.7 BAFFLE-DISCHARGE...

  • Page 62: 61" Side Discharge

    61" SIDE DISChARGE FastCat Pro FIGURE 12 9 13 TORQUE TO 70 FT. LBS...
  • Page 63 61" SIDE DISChARGE FastCat Pro FIGURE 12 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4167895 S-61" DECK 64163-55 WSHR .328X.75X14 GA 4163809.2 BELT COVER RH 4163586 SPRING-EXTENSION 4167643.2 BELT COVER LH 64123-114 BLT-HEX 1/4-20X1 38524 KNOB-4 PRONG 3/8-16 64018-2 BLT-CRG 1/4-20X3/4 4165244 CHUTE-RUBBER ASSY...

  • Page 64: Belts-Cutterdeck

    BELTS-CUTTERDECK FastCat Pro FIGURE 13...
  • Page 65 BELTS-CUTTERDECK FastCat Pro FIGURE 13 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4143733 BELT-52" CUTTERDECK 4163569 BELT-61" CUTTERDECK...

  • Page 66: Decals-Powerunit

    DECALS-POWERUNIT FastCat Pro FIGURE 14 5 (UNDER SEAT) (UNDER FOOTPLATE)
  • Page 67 DECALS-POWERUNIT FastCat Pro FIGURE 14 ITM PART NO. DESCRIPTION ITM PART NO. DESCRIPTION 4165662 LABEL-CONTROL PANEL 2000570 LABEL-WARN FUEL PICT. 4164525 LABEL-INFORMATION 4164765 LABEL-FASTCAT PRO 2000590 LABEL-WARN BATTERY 4165616 LABEL-LH TRACTION 4165615 LABEL-RH TRACTION 4167203 LABEL-PARKING BRAKE 4147617 LABEL-FUEL TANK VALVE 10 4165610 LABEL-WARNING 11 4164269...
  • Page 68 SCHILLER GROUNDS CARE, INC. ONE BOB-CAT LANE P.O. BOX 469 JOHNSON CREEK, WI 53038 920-699-2000 ©Schiller Grounds Care, Inc. 2010 www.schillergc.com...

This manual is also suitable for:

Fastcat 942407h

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