Schiller BOB-CAT QUICKCAT 912480 Operator's Manual

With engine fx651v kaw 48" & 52" sd

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PARTS MANUAL 4171262
MOWERS
BC QUICKCAT FX651V KAW 48" SD
BC QUICKCAT FX691V KAW 52" SD
www.bobcatturf.com
®
912480
912520

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Summary of Contents for Schiller BOB-CAT QUICKCAT 912480

  • Page 1 ® MOWERS 912480 BC QUICKCAT FX651V KAW 48" SD 912520 BC QUICKCAT FX691V KAW 52" SD PARTS MANUAL 4171262 www.bobcatturf.com...
  • Page 2 CALIFORNIA WARNING Proposition 65 Warning Diesel engine exhaust and some of its The engine exhaust from this product constituents are known to the State of contains chemicals known to the State California to cause cancer, birth defects of California to cause cancer, birth and other reproductive harm.
  • Page 3 Your safe use of this Schiller Grounds Care, Inc. product is one of our prime design objectives. Many safety features are built in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study the manuals thoroughly.
  • Page 4 Schiller of hazard seriousness. These words appear in this Grounds Care, Inc. Engineering Department. Any manual and on the safety labels attached to Schiller Schiller Grounds Care, Inc. product that is altered, Grounds Care, Inc. machines. For your safety and...
  • Page 5 SAFETY ® MOWERS QUICKCAT PREPARING FOR SAFE OPERATION WARNING Operator preparation and training Read the Operation & Safety Manual – If an operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. If any portion of this material is unclear, contact your dealer representative for clarification.
  • Page 6 SAFETY ® MOWERS QUICKCAT MACHINE OPERATION Starting – Check operator present interlock system and – Start only according to instructions in this manual brake operation. Adjust or repair any problems or on the machine. before using. – Before attempting to start the engine, make sure: –...
  • Page 7 SAFETY ® MOWERS QUICKCAT MOWING SLOPES Interrupting operation WARNING – Before leaving the operator's position: Slopes are a major factor in loss- - Park on level ground; of-control and tipover accidents - Disengage the PTO; that sometimes lead to severe - Set the parking brake;...
  • Page 8 SAFETY ® MOWERS QUICKCAT WARNING MAINTENANCE SAFETY FUEL IN GENERAL – Gasoline and diesel fuels are flammable; gasoline – Maintain machine according to manufacturer's vapors are explosive. Use schedule and instructions for maximum safety extra care when handling. and best mowing results. –...
  • Page 9 SAFETY ® MOWERS QUICKCAT BATTERY WARNING Jump starting Battery acid is caustic and fumes 1. Be sure the jumper cables are in good condition. are explosive and can cause seri- Turn off the ignition and all electrical accessories ous injury or death. on both machines.
  • Page 10 LABELS ® MOWERS QUICKCAT WARNING WARNING ADVERTENCIA - Leer el manual del operador. No permitir que AVOID SERIOUS INJURY OR DEATH: BEFORE STARTING OR SERVICING: personas no capacitadas para ello usen la máquina. READ AND UNDERSTAND -Remove objects that can be thrown by the blades. - Mantener los protectores en su lugar y sus tornillos -Use caution on slopes.
  • Page 11 LABELS ® MOWERS QUICKCAT TRANSPORT 4170653 TRANSPORT 4170988...
  • Page 12 LABELS ® MOWERS QUICKCAT 4 "± 8 " - SPRING LENGTH FOR WHEN INSTALLING NEW BELTS ONLY - DO NOT READJUST AFTER USE 4171408...
  • Page 13 CONTROLS ® MOWERS QUICKCAT the machine is in operation and provides service KEYSWITCH (K) - The keyswitch has three alerts. Push and release MODE button to toggle positions: OFF, RUN, and START. Insert the between functions. Provided service alerts include key and turn it clockwise to move the switch from change engine oil and filter, change hydraulic oil, OFF to RUN.
  • Page 14 CONTROLS ® MOWERS QUICKCAT FUEL VALVE (U) - A fuel tank selector valve is provided on the control panel.The fuel tank selector valve has three positions: OFF: The tank selector is off when the lever points toward the operator The selector should be off when- ever the machine is transported or stands unused for any length of time.
  • Page 15 CONTROLS ® MOWERS QUICKCAT PUSHING THE MACHINE The machine may be pushed with the engine off, the parking brake off, and the bypass valves open. Bypass valves are located on the frame by the rider platform. To open the bypass valves, move the parking brake to any OFF position, then lift and pull bypass control rod C through the large opening D, until the control rod stop is past the opening.
  • Page 16 PRE-OPERATION CHECK LIST ® MOWERS QUICKCAT PRE-OPERATION CHECK LIST (OWNER’S RESPONSIBILITY) ___ Review and follow all safety rules and safety ___ Never allow riders. decal instructions. ___ Inspect area and remove stones, branches or ___ Check that all safety decals are installed and in other hard objects that might be thrown, good condition.
  • Page 17 OPERATION ® MOWERS QUICKCAT FUELING OPERATOR PRESENCE INTERLOCK SYSTEM – Fill fuel tanks with good quality, clean, unleaded gasoline. Do not use hi-test fuel. To start the engine: – Use a funnel to avoid spillage. – The PTO switch must be OFF. –...
  • Page 18 OPERATION ® MOWERS QUICKCAT STEERING Turns during reverse movement: Forward movement - To – Reverse right turn - move the machine straight move the right traction ahead, push both control lever forward toward levers forward equally FORWARD neutral to slow the right REVERSE RIGHT TURN from their neutral posi- drive wheel.
  • Page 19 OPERATION ® MOWERS QUICKCAT CUTTING 1. Place the discharge chute in the down position or correctly fit a grass collector or mulcher plate. DANGER 2. Stand on rider platform. 3. Start the engine. 4. Turn the blades on by pulling up on the PTO ROTATING BLADES switch.
  • Page 20 MAINTENANCE CHART ® MOWERS QUICKCAT t l i t l i...
  • Page 21 MAINTENANCE RECORD ® MOWERS QUICKCAT NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ & & t l i r i f l i f...
  • Page 22 MAINTENANCE ® MOWERS QUICKCAT CHECK DAILY Operator Presence Interlock System - Start Operation For the engine to crank, the parking brake must be ON, the PTO (blades) OFF. Stand on the operator plat- form and check, one by one, if the engine will crank with the parking brake OFF or the PTO (Blades) ON. Operator Presence Interlock System - Run Operation In order for the engine to run, the operator must either be standing on the platform, or walking behind the unit with the platform up, the parking brake in the OFF position and the LH control handle held down out of the...
  • Page 23 MAINTENANCE ® MOWERS QUICKCAT LUBRICATION Every 50 hours of operation, lubricate the following points (1-3) with grease: 1. Deck lift pivots (4 points) 2. Pull arm pivots (4 points) 3. Deck idler pivot (1 point) Every 500 hours or once a year: 4.
  • Page 24 QUICKCAT TRANSAXLES Inattention to proper safety, operation, or maintenance procedures could result in personal injury, or damage to the equipment. Schiller Grounds Care, Inc. recommends returning the machine to your authorized Schiller Grounds Care, Inc. dealer for service or repair.
  • Page 25 MAINTENANCE ® MOWERS QUICKCAT ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J.
  • Page 26 MAINTENANCE ® MOWERS QUICKCAT PURGING TRANSAXLES 1. Check the transaxle fluid, fill to proper level, if required. Due to the effects air has on efficiency in hydrostatic 2. Raise the drive wheels off the ground. Support drive applications, it is critical that it be purged from unit with jack stands or other suitable means.
  • Page 27 Replace bent or cracked blades. – Replace blades when the lift portion has worn thin. – Maintain cut angle at 30 – Do not overheat blades when sharpening. – Always use Schiller Grounds Care, Inc. blades. Use of another manufacturer’s blades may be dangerous.
  • Page 28 MAINTENANCE ® MOWERS QUICKCAT SPECIFIC TORQUES BLADE BOLTS 70 FT-LBS (95 Nm) WHEEL LUG NUTS 75-100 FT-LBS (102-135.5 Nm) CLUTCH MOUNTING BOLT 50 FT-LBS (68 Nm) TRANSAXLE PULLY BOLT 28.3-41.5 FT-LBS (38-56 Nm) TRANSAXLE DRAIN PLUG 15-20 FT-LBS (20-27 Nm) TRANSAXLE FILTER 100-150 IN-LBS (14.6-16.9 Nm) CLEANING MACHINE...
  • Page 29 ADJUSTMENTS ® MOWERS QUICKCAT BELTS All belts are tensioned by spring loaded idlers. No adjustment is required. DECK LEVELING 1. Park the machine on a smooth, level surface. Raise the deck to the transport position. 2. Lower the deck onto a set of equal height blocks A under the rear corners of the deck.
  • Page 30 ADJUSTMENTS ® MOWERS QUICKCAT FRONT DECK LIP Adjustable front deck lips have been provided on 48in.,52 in. and 61" cutterdecks for various grass types and cutting conditions. To revise per conditions: 1. Loosen the front bolts S. 2. Adjust height of H. 3.
  • Page 31 ADJUSTMENTS ® MOWERS QUICKCAT PARKING BRAKE NOTE: There are 2 brakes, 1 on each transaxle. The parking brake should keep the machine from moving. To check the parking brake, park the ma- chine on a level surface, open the bypass valves and set the parking brake to ON.
  • Page 32 ADJUSTMENTS ® MOWERS QUICKCAT HYDROSTAT TRANSAXLE FIGURE 1 A turnbuckle-style hydrostat neutral adjustment is provided. Neutral adjustment is for setting the location of the control handles with respect to each other or the operator presence slot, or parking brake locks. Neutral: (neutral is set by the hydrostatic transaxles) 1.
  • Page 33 MOWERS QUICKCAT Note: Always use Schiller Grounds Care, Inc.replacement belts, not general purpose belts. Schiller Grounds Care, Inc. belts are specially designed for use on commercial mowers and will normally last longer. CUTTERDECK BELT 1. Remove center, left and right belt guards.
  • Page 34 SCHILLER GROUNDS CARE, INC. ONE BOB-CAT LANE P.O. BOX 469 JOHNSON CREEK, WI 53038 920-699-2000 ©Schiller Grounds Care, Inc. 2010 www.schillergc.com...

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Bob-cat quickcat 912520

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