Kärcher 1.006-671.0 Operating Instructions Manual
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Kärcher 1.006-671.0 Operating Instructions Manual

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86338690 - J
09/17/15
MODEL:
BRS 43/500 C
1.006-671.0
Read these instructions before using the machine.
Operating instructions (ENG)

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Summary of Contents for Kärcher 1.006-671.0

  • Page 1 Operating instructions (ENG) MODEL: BRS 43/500 C 1.006-671.0 Read these instructions before using the machine. 86338690 - J 09/17/15...

  • Page 2: Machine Data Log - Overview

    Machine Data Log - Overview OVERVIEW The Carpet Maintainer is designed to maintain carpet using the Quick Dry Carpet Care System. The machine has two counter rotating brushes that scrub chemical into the carpet. The chemicals, iCapsol or Prochem ProCaps, encapsulates the dirt, allowing both to be vacuumed up once the chemical has dried.

  • Page 3: Table Of Contents

    Table of Contents PARTS Machine Data Log - Overview....2 Brush........22 Table of Contents .

  • Page 4: How To Use This Manual

    How to Use This Manual This manual contains the following sections: The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists • HOW TO USE THIS MANUAL include a number of columns of information: • SAFETY •...

  • Page 5: Safety

    Safety IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended.

  • Page 6: Hazard Intensity Level

    Safety Hazard Intensity Level The following symbols are used throughout this guide as indicated in their descriptions: There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which could result in severe personal injury or death.
  • Page 7 Safety Electrical: Grounding Instructions: The amp, hertz, and voltage are listed on the data label This appliance must be grounded. If it should malfunc- found on each machine. Using voltages above or tion or break down, grounding provides a path of least below those indicated on the data label will cause resistance for electric current to reduce the risk of serious damage to the motors.

  • Page 8: Safety Label Locations

    Safety Safety Label Locations The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels.

  • Page 9: Operations

    Operations Technical Specifications ITEM DIMENSION/CAPACITY Electrical 230V Nominal Power 0.5 HP Rated Amperage 4 Amps Brush Width 17 - 16.5" (430 - 420 mm) Brush RPM 470 RPM Wheels 3 inches (75 mm) non-marking gray Dimensions - Weight 56 lbs. (25 kg) Dimensions - Height with handle 45.5"...

  • Page 10: How The Machines Work

    Operations How The Machines Work 4. No dwell time is required. Do not allow chemical to dry before brushing. The Carpet Maintainer is designed to maintain your 5. Brush treated area to emulsify soils using the carpet using the Quick Dry Carpet Care System. By Windsor iCapsol or other carpet-brushing machine.

  • Page 11: Machine Operation

    Operations Machine Operation Starting Machine NOTE: Perform pre-run machine check before Pre-Run Inspection operating machine. Perform a pre-run inspection to find possible problems FOR SAFETY: Before starting machine, make sure that could cause poor performance or lost time from that all covers are in place and secured properly. breakdown.

  • Page 12: Transporting A Sprayer

    Operations Transporting A Sprayer Shut-Down And Storage This machine has the capability to mount a small pump- 1. Flush the spray jet and tank with hot water. up sprayer. 2. Set black on/off switch to "off" position. Transporting Chemical 3. Lock handle in the upright position. 4.

  • Page 13: Components

    Operations Components 5. Tank 1. On/Off Switch (black) 6. Strainer 2. Start Switch (green) 7. Jet 3. Brushes 8. Spray Pump Switch 4. Handle Release 86338690 BRS 43/500 C...

  • Page 14: Brush Cleaning And Maintenance

    Maintenance Brush Cleaning And Maintenance NOTE: All directions mentioned in this manual are from the operator’s point of view. After each session of carpet cleaning, the brushes and the brush housing should be cleaned. Before cleaning 6. Mark left and right on the lift cams. or changing the brushes, always unplug the machine 7.
  • Page 15 Maintenance 13. Unplug motor wires. Loosen end cap screws, 1 full 22. Loop and align the belt on the motor pulley. turn. 23. Install one screw from the service kit (P/N 8.635- 232.0) into the pulley, captured by the belt. 24.

  • Page 16: Maintenance

    Maintenance 34. Reinstall lift brackets with top surface lip on inside. 6. Mark left and right on the lift cams. 35. Reinsert circuit breaker through hole in cover, 7. Remove the two cam bolts. This will also free the reattach cover, circuit breaker boot, and wiring lift cams.
  • Page 17 Maintenance 13. Unplug motor wires. Loosen end cap screws, 1 full HANDLE MOUNT ASSEMBLY turn. END CAP SCREWS ROTATE MOTOR RIGHT HAND GEAR DRIVE ACCESS HOLE FOR LOWER SCREW LIFT BRACKETS MOTOR CLAMPS BELT ROTATE MOTOR LEFT HAND GEAR DRIVE PULLEY MOTOR 19.

  • Page 18: Machine Maintenance

    Maintenance Machine Maintenance Periodic Maintenance The Maintainer requires very little maintenance. Wipe 1. Check all handles, switches, electrical cables and down the machine periodically with a clean cloth. DO connections on your machine for damage. Repair NOT spray water directly over the top of machine. or replace immediately.

  • Page 19: Machine Troubleshooting

    Maintenance Machine Troubleshooting PROBLEM CAUSE SOLUTION Tripped electrical circuit breaker Check building circuit breaker in fuse box of building Faulty power cord Replace power cord Power switch failure or relay Replace power switch or relay failure No power to machine Reset circuit breaker.
  • Page 20 Notes 86338690 BRS 43/500 C...

  • Page 21: Parts

    PARTS 86338690 BRS 43/500 C...

  • Page 22: Brush

    Brush 86338690 BRS 43/500 C...
  • Page 23 Brush SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86217340 COVER, BELT, RIGHT 86172630 NUT, M4, LK, SST 86172870 SCR, M4X14, PHMS, DIN7985 SST 86322460 SPRING CLIP, BRUSH ICAPSOL ASSY, BRUSH & HUB, OFFSET 86402590 INCLUDES 86214840 PATTERN 86217330 COVER, BELT, LEFT 86345210 ASM, BRUSH DRIVE *(1)

  • Page 24: Brush Lift

    Brush Lift 86338690 BRS 43/500 C...
  • Page 25 Brush Lift SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86215580 BRACKET, CROSSOVER PUSH 86172700 RING, E-TYPE, 5MM ID, DIN6799 86215750 BRG, FLNG, 6MM IDX7MM LONG 86348880 SPRING, CMP, 18ODX 6,1N 86215740 BRG, FLNG, 6MM IDX24MM LONG 86223620 ROD, LIFTING 86348900 WASHER, ROD WIPER, 6MM 86338690 BRS 43/500 C...

  • Page 26: Decal

    Decal 86338690 BRS 43/500 C...
  • Page 27 Decal SERIAL NO. REF PART NO. PRV NO. QTY DESCRIPTION NOTES FROM 86296730 LABEL, BRS 43/500 C 86302390 LABEL, SPRAY, ICON 86302380 LABEL, BRUSH, ICON 86329420 LABEL, KARCHER CHEMICAL INSTR 86340070 LABEL, LOC, PWR SWITCH, RND 86338690 BRS 43/500 C...

  • Page 28: Electrical

    Electrical 14 13 86338690 BRS 43/500 C...
  • Page 29 Electrical SERIAL NO. PART NO. PRV NO. QTY DESCRIPTION NOTES FROM 86299810 SWITCH, BLACK, ROCKER, DPST 86339930 ASM, BUTTON, YLW, W/BEZEL 86313930 SWITCH, W/COUPLER,N.C. 86172880 70901 SCREW, M4-.7 X 6 SCHBTNHCS ISO7380 86198450 20005 CLAMP, 5/16 DIA NYLON 86217200 23738 CORD SET, EURO 1,0MM X 40BLACK 86002010 14942...

  • Page 30: Frame

    Frame 86338690 BRS 43/500 C...
  • Page 31 Frame SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86173050 SCR, M4 X 40 PPHMS, SS 86173040 SCR, M4 X 10 SHCSB BUTHD 86336010 COVER, FRAME, BRS 43/500 86217930 FRAME, 3.5, SINGLE MOTOR 86225340 TRAY, IRENEW MINI 86012550 JET, PROMAX, 11001 86004570 JET BODY, MINI PROMAX BODY 86012440...

  • Page 32: Handle

    Handle 86338690 BRS 43/500 C...
  • Page 33 Handle SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86299750 GRIP, HANDLE, OVERMOLD 86299770 CONSOLE, BOTTOM 86277600 70882 SCR, M4X20, PPHMS, SST 86336020 CORD HOOK, UPPER, YLW, SM 86217220 38325 CORD HOOK, LOWER 86218680 38357 HANDLE, EXTRUSION, LEFT 86294260 SCREW, M5X12, W/LOCKTITE 86299790 PIVOT CASTING...

  • Page 34: Hopper

    Hopper 86338690 BRS 43/500 C...
  • Page 35 Hopper SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86214790 41584 ASM, GUIDE, HOPPER 86173040 70919 SCR, M4X10, BSHCS, SST 86214800 41585 ASM, HOPPER FRAME & PLATE 86173080 70933 SCR, 4.2 X 9.5, TAP, ZN 86216310 140977 BUMPER, STOP, HOPPER 86172630 57314 NUT, M4, LK, SST...

  • Page 36: Motor

    Motor 86338690 BRS 43/500 C...
  • Page 37 Motor SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86343290 BELT, FLEX-V, PJ-6, 293 *(1) 86343300 BELT, FLEX-V, PJ-6, 319 *(1) 86215960 BRKT, MTR MOUNT, RH 86173310 WASHER, SPRING LK, 6MM, SS 86173060 SCR, SHCS, M6X60, SST 86217890 FLANGE, BRG, PIVOT 86217590 CVR PLATE, 1.5MM THK, PLASTIC 86173090...

  • Page 38: Rear Wheel

    Rear Wheel 86338690 BRS 43/500 C...
  • Page 39 Rear Wheel SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86172790 70867 SCR, SHCS, M8X50, ISO4762, BLK 86216450 140942 BUSHING, 11.25MM X 8.0MM, SST 86011020 89202 WHEEL, 3" DIA. CUSHION RUBBER 86173300 87495 WASHER, M8, FL, ISO7089, SST 86172640 57507 NUT, M8, LK, ISO7040, SST 86338690 BRS 43/500 C...

  • Page 40: Solution Tank

    Solution Tank 86338690 BRS 43/500 C...
  • Page 41 Solution Tank SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86299710 CPLR, BODY, 1/4" BARB, GRY 86299720 CPLR, PNL MNT, 1/4" BARB, GRY 86012500 SEAL, COUPLER, EPDM RUBBER 86219230 41581 HOSE, SUCTION, TANK, DELUXE 86225300 75489 TANK, DLX (MACH) 86013850 WASHER, M6, FNDR, SS 86172820...

  • Page 42: Wiring

    Wiring N.O. N.O. N.O. ON/OFF PUMP MOTOR RECTIFIER RELAY MOTOR 86338690 BRS 43/500 C...
  • Page 43 Wiring SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 86218880 41594 HARNESS, MAIN, 230VAC, IMIE 86226220 880462 WIRE, 10" BLK/18 76040 X 76040 86226260 880468 WIRE, ORG/18 76040 X 76040 86226270 880469 WIRE, 18" ORG/18 76040 X 76040 86226280 880471 WIRE, 9"...

  • Page 44: Suggested Spare Parts

    Suggested Spare Parts SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86216180 BRUSH SET, MTR, 54206/54216 86215800 BELT, HTD, 15MM X 325, 65 TOOTH 86215320 BELT, HTD, 15MM X 300, 60 TOOTH 86214850 ASSY, BRUSH & HUB 86336020 CORD HOOK, UPPER, YLW, SM 86224970 STRAP, SPRAYER HOLD DOWN 86002010...

  • Page 45: Serial Numbers

    Serial Numbers REF. MODEL: SERIAL # 10066710000114 86338690 BRS 43/500 C...

This manual is also suitable for:

Brs 43/500 c

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