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F200G FL200G F200G1 FL200G1 OWNER’S MANUAL Read this manual carefully before operating this outboard motor. 6DV-28199-70-E0...
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Read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating. This manual should stay with the outboard motor if it is sold.
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If there is any To the owner question concerning this manual, please con- Thank you for selecting a Yamaha outboard sult your Yamaha dealer. motor. This Owner’s Manual contains infor- To ensure long product life, Yamaha recom-...
Laws and regulations ......3 Remote control transmitter ....20 General information ......4 Receiver ........... 21 Yamaha Security System lock and Identification numbers record ..4 unlock mode........21 Outboard motor serial number ... 4 Digital Electronic Control box ... 22...
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Checks before starting engine ..47 Instruments and indicators .... 30 Fuel level .......... 48 6Y9 Multifunction Color Gauge ..30 Removing top cowling ...... 48 YAMAHA SECURITY SYSTEM Fuel system ........48 indicator ........30 Controls ..........49 Engine warm-up indicator....30 Engine shut-off cord (lanyard) ..
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Table of contents Shallow water........ 63 Treatment of submerged motor ..92 Cruising in shallow water....63 Operating in other conditions ..64 Maintenance........65 Transporting and storing outboard motor .......... 65 Storing outboard motor..... 65 Procedure......... 66 Lubrication........67 Flushing cooling water passage ..
Safety information EMU33622 area at all times. Be sure no one is in this area Outboard motor safety before operating the power trim and tilt mech- Observe these precautions at all times. anism. EMU36501 The power trim and tilt switches operate even Propeller when the main switch is off.
Have an approved PFD on board for every oc- tions. Overloading incorrect weight cupant. Yamaha recommends that you must distribution can compromise the boats han- wear a PFD whenever boating. At a minimum, dling and lead to an accident, capsizing or children and non-swimmers should always swamping.
Safety information EMU33890 Boating safety publications Be informed about boating safety. Additional publications and information can be obtained from many boating organizations. EMU33600 Laws and regulations Know the marine laws and regulations where you will be boating- and obey them. Several sets of rules prevail according to geographic ZMU06025 location, but all are basically the same as the...
TIP: clamp bracket. Consult your Yamaha dealer if you have any Record your outboard motor serial number in questions concerning the digital electronic the spaces provided to assist you in ordering control serial number.
General information Model name ● Product code of model (Approved model ● code) Code of conformed directives ● EMU25206 CE Marking Outboard motors affixed with this “CE”mark- conform with directives 2006/42/EC, 94/25/EC - 2003/44/EC and 2004/108/EC. EMU41570 Key number The key identification number is stamped on the spare key as shown in the illustration.
Read all labels on the outboard motor and the boat. ● If you need any additional information, contact your Yamaha dealer. EMU33832 Warning labels If these labels are damaged or missing, contact your Yamaha dealer for replacements. F200G, FL200G, F200G1, FL200G1 ZMU07865...
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General information ZMU06191 Attach engine shut-off cord (lanyard) to EMU34651 ● Contents of labels your PFD, arm, or leg so the engine The above warning labels mean as follows. stops if you accidentally leave the helm, which could prevent a runaway boat. EWM01681 WARNING EMU33850...
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General information EMU35132 Electrical hazard Symbols The following symbols mean as follows. Notice/Warning ZMU05666 ZMU05696 Read Owner’s Manual ZMU05664 Hazard caused by continuous rotation ZMU05665...
Specifications and requirements EMU40500 Starting system: Specifications Electric starter TIP: Starting carburetion system: “(SUS)” indicates that the specification is for Fuel injection the outboard motor when it is equipped with a Valve clearance IN (cold engine): stainless steel propeller. 0.17–0.24 mm (0.0067–0.0094 in) EMU2821R Valve clearance EX (cold engine): 0.31–0.38 mm (0.0122–0.0150 in)
27 Nm (2.75 kgf-m, 19.9 ft-lb) ECM02460 Engine oil filter: NOTICE 18 Nm (1.84 kgf-m, 13.3 ft-lb) The Yamaha Security System is sold in Noise and vibration level: conformity with the relevant laws and reg- Operator sound pressure level (ICOMIA ulations regarding radio wave transmis- 39/94): sion.
Perform setting of the outboard motor and the fuel economy, and even engine life. Yamaha digital electronic control unit in the following designs and manufactures propellers for ev- cases.
Specifications and requirements Your Yamaha dealer can help you select the On counter rotation models, be sure to use a right propeller for your boating needs. Select propeller intended for counterclockwise rota- a propeller that will allow the engine to reach tion.
10% ethanol can ZMU06854 cause fuel system damage or cause engine Recommended engine oil grade 2 starting and running problems. Yamaha does not recommend gasohol containing methanol 122˚F because it can cause fuel system damage or 50˚C...
Specifications and requirements Manufactured: ZMU01702 ZMU04346 EMU40340 Two Stars—Very Low Emission EMU25274 Star labels The two-star label identifies engines that meet Your outboard motor is labeled with a Califor- the Air Resources Board’s Personal Water- nia Air Resources Board (CARB) star label. craft and Outboard marine engine 2004 ex- See below for a description of your particular haust emission standards.
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Specifications and requirements ZMU01704 EMU33861 Four Stars—Super Ultra Low Emission The four-star label identifies engines that meet the Air Resources Board’s Sterndrive and Inboard marine engine 2009 exhaust emission standards. Personal Watercraft and Outboard marine engines may also comply with these standards. Engines meeting these standards have 90% lower emissions than One Star-Low-Emission engines.
EMU2579Y Components diagram TIP: * May not be exactly as shown; also may not be included as standard equipment on all models (order from dealer). F200G, FL200G, F200G1, FL200G1 ZMU07738 1. Top cowling 2. Cowling lock lever 3. Clamp bracket 4.
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Components F200G, FL200G, F200G1, FL200G1 ZMU07739 1. Ignition coil 2. Oil dipstick 3. Cowling lock lever 4. Power trim and tilt switch 5. Oil level plug 6. Oil filler cap 7. Fuse box 8. Fuel filter 9. Cooling water inlet...
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Components ZMU07202 1. Digital electronic control (single type)* 2. Switch panel (for use with single type)* 3. Digital electronic control (twin type)* 4. Switch panel (for use with twin type)* 5. Start/Stop switch panel (for use with twin type)* 6. All Start/Stop switch panel (for use with twin type)* 7.
6. Fuel management meter unit (Square type)* 7. 6Y9 Multifunction Color Gauge* EMU38591 Remote control transmitter The lock and unlock modes of the Yamaha ZMU06455 Security System are selected using the re- Store the remote control transmitter carefully mote control transmitter. While the engine is so it will not be lost.
Components 4. Free throttle switch Yamaha 5. Throttle friction adjuster Security Digital electronic control-active System indicator 6. Power trim and tilt switch mode EMU34973 Digital electronic control-active indi- Lock cator Unlock Light The digital electronic control-active indicator EMU34962 Digital Electronic Control box...
The digital electronic control-alert indicator starboard sides. lights when trouble occurs in the connection between the digital electronic control and out- board motor. Consult your Yamaha dealer for details. ZMU05878 1. Neutral “ ” 2. Forward “ ”...
Components During operation the digital electronic con- ● trol-active indicator changes from continu- 22.5 ously lit to blinking. When the indicator starts blinking, the throttle begins to open after the control lever is moved at least 22.5°. After using the free throttle switch, return ●...
Components ZMU05819 ZMU07143 When constant speed is desired, tighten the 1. Cord adjuster to maintain the desired throttle set- 2. Clip ting. 3. Engine shut-off switch EMU25995 Engine shut-off cord (lanyard) and clip The clip must be attached to the engine shut- off switch for the engine to run.
Components With the main switch in the “ ” (start) po- sition, the starter motor turns to start the en- gine. When the key is released, it returns automatically to the “ ” (on) position. START ZMU07174 1. Indicator 2. Start/Stop button EMU41631 All Start/Stop switch panel ZMU07145...
Components ZMU05822 ZMU07741 EMU26155 1. Power trim and tilt switch Power trim and tilt switch on bottom EMU35160 cowling Power trim and tilt switches (twin The power trim and tilt switch is located on the type) side of the bottom cowling. Pushing the switch The power trim and tilt system adjusts the out- “...
Components EMU26244 Trim tab with anode EWM00840 WARNING An improperly adjusted trim tab could cause difficult steering. Always test run af- ter the trim tab has been installed or re- placed to be sure steering is correct. Be sure you have tightened the bolt after ad- justing the trim tab.
Components ECM00660 NOTICE Do not use the tilt support lever or knob when trailering the boat. The outboard mo- tor could shake loose from the tilt support and fall. If the motor cannot be trailered in the normal running position, use an addi- tional support device to secure it in the tilt position.
YAMAHA SECURITY SYSTEM indica- mainly covers the alert display. For informa- tion on other settings or changing the display, This indicator appears when the YAMAHA see the 6Y9 Multifunction Color Gauge own- SECURITY SYSTEM is in lock mode. Make er’s manual.
Do not continue to operate the engine if ● a alert device has activated. Consult EMU41680 Overheat alert your Yamaha dealer if the problem can- If the engine temperature rises too high while not be located and corrected. cruising, the pop-up window will appear. EMU41690 Press the “...
ZMU08000 ZMU07242 ZMU07252 Get back to the port soon if the low battery voltage-alert device has activated. For charg- ing the battery, consult your Yamaha dealer. ZMU07250...
For the optional sensor, consult your Yamaha dealer. The tachometer unit is available in round or square types. Check your tachome- ter unit type. ZMU07254 Return to port and consult a Yamaha dealer immediately. EMU31653 6Y8 Multifunction meters ZMU05415 Multifunction meters have 6 kinds of meter 1.
EMU38621 Yamaha Security System information Turn the main switch to the “ ” (on) position, ZMU05416 the currently selected Yamaha Security Sys- 1. Tachometer tem mode (Lock / Unlock) will show on the 2. Trim meter display. 3. Multifunction display Unlock mode 4.
Check the engine oil quantity and re- plenish oil if necessary. If the alert device has activated while the appropriate engine oil quantity is maintained, consult your Yamaha dealer. ECM01601 NOTICE Do not continue to run the engine if the ZMU06460 low oil pressure alert device has activated.
Get back to the port soon mediately and see page 89 of this manual to and consult a Yamaha dealer immediately. drain the water from the fuel filter. Get back to the port soon and consult a Yamaha dealer immediately. ZMU05425...
In such an event, the engine will not oper- The speed & fuel meter unit shows the boat ate properly. Consult a Yamaha dealer im- speed and has the functions of fuel meter, to- mediately. tal fuel consumption display, fuel economy...
For the optional sen- sors, consult your Yamaha dealer. After the main switch is first turned on, all the displays come on as a test. After a few sec-...
6Y8 Multifunction fuel manage- Various meters can be installed onto the out- ment meters board motor according to user preference. For details, consult your Yamaha dealer. The fuel management meter has the func- Analog tachometer tions of fuel flow meter, total consumption dis- play, fuel economy display, and remaining fuel display.
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Instruments and indicators Trim meter ZMU04581...
Even if there is no symptom of trouble on shifting or throttle, get back to the port soon and have a Yamaha dealer inspect or repair the outboard motor. ZMU05421 ZMU05889 1.
Engine control system The buzzer will sound. The engine speed will automatically de- ● ● crease to about 2000 r/min. The low oil pressure-alert indicator of the ● 6Y8 Multifunction Tachometer will light or blink. ZMU07155 ZMU05430 ZMU07156 If the alert system has activated, stop the en- gine and check the cooling water inlets: Check trim angle to be sure that the cooling ●...
Check the oil level and add oil as needed. If the oil level is correct and the alert device does not switch off, consult your Yamaha dealer. Twin engine drive users: If the low oil pressure alert system of one en- gine activates, both engines will slow down and the buzzer will sound.
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Engine control system ECM02470 NOTICE Although the buzzer will stop when the en- gine is started and the control lever is moved to the forward or reverse position, do not use the outboard motor. Otherwise, serious engine damage could occur.
If the engine is mounted too low, wa- boats, mount the outboard motors equidistant ter resistance (drag) will increase, thereby from the centerline. Consult your Yamaha reducing engine efficiency and performance. dealer or boat manufacturer for further infor- Most commonly, outboard motor should be...
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Installation height. Consult your Yamaha dealer or boat manufacturer for further information on deter- mining the proper mounting height. ZMU07748 1. Idle hole ECM01634 NOTICE Make sure that the idle hole is high ● enough to prevent water from entering the engine even if the boat is stationary with the maximum load.
The outboard motor is shipped from the facto- eas. ry without engine oil. If your Yamaha dealer For the 1st hour of operation: did not fill the engine with engine oil, you must Operate the engine at varying speeds up fill the engine before starting it.
If any water is found in the fuel, or if a 3. Top cowling significant amount of debris is found, the fuel tank should be checked and cleaned by a Yamaha dealer. ZMU07750 1. Cowling lock lever 2. Bottom cowling 3.
EMU40362 Engine shut-off cord (lanyard) Consult your Yamaha dealer if the oil lev- Check the engine shut-off cord and clip for el is not at the proper level or if it appears damage, such as cuts, breaks, and wear.
2. Garden hose connector 3. Flushing device EMU40751 Installing top cowling Check the rubber seal for damage. If the rubber seal is damaged, have it replaced by a Yamaha dealer. ZMU07757 1. Top cowling 2. Protrusion 3. Holder 4. Bottom cowling Push the cowling lock levers inward to secure the top cowling.
Operation EMU35244 Checking power trim and tilt system EWM01930 WARNING Never get under the lower unit while it is ● tilted, even when the tilt support lever is locked. Severe injury could occur if the outboard motor accidentally falls. Body parts can be crushed between the ●...
Operation 2. Tilt support lever Tilt the outboard motor down. Check that the tilt rod and trim rods operate smooth- EMU36582 Battery Check that the battery is in good condition, and fully charged. Check that the battery con- nections are clean, secure and covered by in- sulating covers.
Keep cockpit and cabin areas alert-indicator comes on. If the buzzer sounds well ventilated. Avoid blocking exhaust and the water separator-alert indicator blinks, outlets. consult your Yamaha dealer immediately. EMU31813 EMU41801 Sending fuel Procedure for starting engine If there is a fuel joint or a fuel valve on the...
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If equipped with the Yamaha Security switch. System: If the lock mode of the Yamaha Security System is selected, use the re- mote control transmitter to select the un- lock mode. Short beep will sound twice when unlocking the Yamaha Security System.
Operation for more than 5 seconds, the battery will be quickly discharged, thus mak- ing it impossible to start the engine. The starter can also be damaged. If the engine will not start after 5 seconds of cranking, return the main switch to “...
Check that the engine stops when the clip is ● the lower case or the cooling water pilot pulled from the engine shut-off switch. hole is blocked. Consult your Yamaha Check that the engine cannot be started ● dealer if the problem cannot be located with the clip removed from the engine shut- and corrected.
Operation To shift from in gear (forward/reverse) to neu- Do not shift into reverse while traveling ● tral at planing speeds. Loss of control, boat Close the throttle so that the engine swamping, or damage to the boat could slows to idle speed. occur.
” (off) posi- System: When you leave your boat, set tion. After the engine has been turned off the Yamaha Security System to the lock using the Start/Stop button, turn the main mode by pressing the lock button of the switch to the “...
21. WARNING! Do not set the Be sure all people are clear of the out- ● Yamaha Security System in the lock board motor when adjusting the trim an- mode when you stop the engine at off- gle. Body parts can be crushed between shore.
Operation ZMU07997 Bow Up 1. Power trim and tilt switch Too much trim-out puts the bow of the boat too high in the water. Performance and econ- omy are decreased because the hull of the boat is pushing the water and there is more air drag.
Operation To prevent the cooling water passages ● from becoming frozen when the ambient temperature is 5°C or below, tilt the out- board motor up after it has been stopped 30 seconds or more. EMU3550A Procedure for tilting up (power trim and tilt models) Place the control lever in neutral.
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Operation ZMU07998 ZMU07744 ZMU07768 1. Tilt support lever 1. Power trim and tilt switch Once the outboard motor is supported Set the tilt support lever to support the en- with the tilt support lever, press the power gine. WARNING! After tilting the out- trim and tilt switch “...
Operation EMU42701 Procedure for tilting down Push the power trim and tilt switch “ ” (up) until the outboard motor is supported by the tilt rod and the tilt support lever be- comes free. Release the tilt support lever. ZMU07771 1.
Operation sult your dealer if normal water flow can not be restored by cleaning the cooling water inlet covers or flushing with fresh water. ZMU05829 Slightly tilt the outboard motor up to the desired position using the power trim and tilt switch.
Leaking fuel is a fire hazard. Tighten se- ● viced by an authorized Yamaha dealer prior to curely the fuel valve when transporting storage. However, you, the owner, with a min- and storing the outboard motor.
Remove the top cowling and propeller. If the overheat alert device is activated, turn ● Install the flushing attachment over the the engine off, and consult your Yamaha cooling water inlet, and then turn on the dealer. water supply. NOTICE: Do not run the...
81. Check the gear oil for the pres- ence of water that indicates a leaky seal. Seal replacement should be performed by an authorized Yamaha dealer prior to use. Lubricate all grease fittings. For further details, see page 73.
Yamaha marine dealership. EMU28511 Replacement parts If replacement parts are necessary, use only genuine Yamaha parts or parts of equivalent design and quality. Any part of inferior quality may malfunction, and the resulting loss of control could endanger the operator and pas- sengers.
● be flushed with clean water after each use. The “ ” symbol indicates the check-ups which you may carry out yourself. The “ ” symbol indicates work to be carried out by your Yamaha dealer. Initial Every Item Actions...
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Maintenance Initial Every Item Actions 20 hours 100 hours 300 hours 500 hours (3 months) (1 year) (3 years) (5 years) Fuel line (High pres- Inspection sure) Fuel line (High pres- Inspection or replace- sure) ment as necessary Fuel line (Low pres- Inspection sure) Fuel line (Low pres-...
Do not attempt to diagnose any problems yourself. Instead, take the outboard motor to a Yamaha dealer. You should peri- odically remove and check the spark plug be- cause heat and deposits will cause the spark ZMU07777 plug to slowly break down and erode.
Inspect the engine idle speed. If the en- gine idle speed is out of specification, 1. Spark plug gap consult a Yamaha dealer or other quali- 2. Spark plug part number fied mechanic. 3. Spark plug I.D. mark (NGK)
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Maintenance the engine oil by removing the drain screw. If you are not familiar with the procedure for changing the engine oil, consult your Yamaha dealer. Changing the engine oil using an oil changer (recommended) Put the outboard motor in an upright po- sition (not tilted).
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Remove the bolts and screw to remove TIP: the apron from the starboard side. For more information on the disposal of ● used oil, consult your Yamaha dealer. Change the oil more often when operating ● the engine under adverse conditions such as extended trolling.
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If the oil does not drain easily, change the tilt be sure the level falls between the upper angle or turn the outboard motor to port and and lower marks. Consult your Yamaha starboard to drain the oil. dealer if the oil level is out of specified lev- Put a new gasket on the drain screw.
16. Dispose of used oil according to local regulations. TIP: For more information on the disposal of ● used oil, consult your Yamaha dealer. ZMU07996 Change the oil more often when operating ● the engine under adverse conditions such EMU41670 Inspecting propeller as extended trolling.
Maintenance ZMU07854 ZMU07843 Checkpoints 1. Cotter pin Check each of the propeller blades for ero- ● 2. Propeller nut sion from cavitation or ventilation, and other 3. Washer damage. 4. Spacer 5. Propeller Check the propeller shaft for damage. ● 6.
Maintenance stalling the propeller. Otherwise, the lower case and propeller boss could be damaged. [ECM01881] Install the spacer, washer, and propeller nut. Tighten the propeller nut to the spec- ified torque. ZMU06956 1. Cotter pin TIP: If the propeller nut slot does not align with the propeller shaft hole after tightening the pro- peller nut to the specified torque, tighten the nut further to align the slot with the hole.
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Maintenance netic gear oil drain screw, this can in- TIP: dicate lower unit problem. Consult For disposal of used oil, consult your Yamaha your Yamaha dealer. [ECM01900] dealer. Put the outboard motor in a vertical posi- tion. Using a flexible or pressurized filling device, inject the gear oil into the gear oil drain screw hole.
Check the battery’s charge. If your boat is Inspect ground leads attached to external an- equipped with the digital speedometer, odes on equipped models. Consult a Yamaha the voltmeter and low battery alert func- dealer for inspection and replacement of inter- tions will help you monitor the battery’s...
Connecting an accessory battery (optional) [EWM01912] If connecting an accessory battery, consult EMU35605 Connecting the battery your Yamaha dealer about correct wiring. It is EWM00572 recommendable to install the fuse to the isola- WARNING tor lead as shown in the illustration. For the Mount the battery holder securely in a dry, fuse size, be sure to follow local regulations.
EMU38660 Storing the battery When storing your Yamaha outboard motor for prolonged periods of time (2 months or longer), remove the battery and store it in a cool, dry place. Check the battery and charge it if necessary.
Starter will not operate. If your outboard motor requires repair, bring it Q. Is your Yamaha Security System in the to a Yamaha dealer. lock mode? If the engine trouble-alert indicator is blinking, A.
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Q. Is fuel contaminated or stale? Q. Are ignition parts malfunctioning? A. Fill tank with clean, fresh fuel. A. Have serviced by a Yamaha dealer. Q. Is fuel filter clogged? Q. Has alert system activated? A. Clean or replace fuel filter.
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Q. Is low oil pressure-alert indicator on or blinking? Q. Has alert system activated? A. Have serviced by a Yamaha dealer. A. Find and correct cause of alert. Q. Is heat range of spark plugs incorrect? Q. Is boat bottom fouled with marine growth? A.
Trouble Recovery A. Replace fuel with specified type. A. Have serviced by a Yamaha dealer. EMU29433 Temporary action in emergency Q. Is specified engine oil not being used? EMU29441 A. Replace engine oil with specified type. Impact damage EWM00870 WARNING Q.
Install a spare fuse, remove the screws, and then re- fuse of the proper amperage. move the fuse. Install the spare fuse, and Consult your Yamaha dealer if the new fuse then tighten the screws. immediately blows again.
Trouble Recovery EMU40982 There will be fuel in the fuel filter. Keep ● Power trim and tilt unit will not operate away from sparks, cigarettes, flames or EWM02330 other sources of ignition. WARNING Some fuel will spill during this proce- ●...
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If the outboard motor is submerged, immedi- 2. O-ring 3. Filter cup ately take it to a Yamaha dealer. Otherwise 4. Water detection switch lead some corrosion may begin almost immediate- ly. NOTICE: Do not attempt to run the out-...
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Printed in Japan March 2013–0.2 × 1 CR Printed on recycled paper...
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