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DVB ABBR-01 Installation Manual

DVB ABBR-01 Installation Manual

Adaptive cruise control relocation bracket 2021 ford bronco

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Adaptive Cruise Control Relocation Bracket
2021 FORD BRONCO
ABBR-01
TOOLS
REQUIRED
- 8mm & 13mm sockets
- #4 Allen Head
- Flat Head Screwdriver
- Pliers
- Push Pin Tool
- Snips/Scissors
- Electrical tape or Wire Heat Shield
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
Before you install this kit —
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner's manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
SKILL
LEVEL
- Novice/Intermediate
- 1 to 2 people
Intermediate skill level required.
Minor trimming required.
Read and understand all
PRODUCT
INSTALLATION
TIME
- Approximately 2.5 Hours
Time to install this should
take about 2.5 hours
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
MANUAL
REQUIRED
855-680-9595
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Summary of Contents for DVB ABBR-01

  • Page 1 6400 SYCAMORE CANYON BLVD. PRODUCT INSTALLATION MANUAL RIVERSIDE, CALIFORNIA 92507 855-680-9595 WWW.DV8OFFROAD.COM Adaptive Cruise Control Relocation Bracket 2021 FORD BRONCO ABBR-01 TOOLS REQUIRED SKILL LEVEL TIME REQUIRED - 8mm & 13mm sockets - Novice/Intermediate - Approximately 2.5 Hours - #4 Allen Head...
  • Page 2 INSTALLATION MANUAL STEP INSTALLATION OF ACC BRACKET Begin by unpacking all items and inspecting for missing pieces or damage. If you have any concerns, please contact the company the product was purchased from. Hardware Included: (3) M6x15mm (3) M8x30mm (3) M6 Lock Nuts (3) M8 Lock Nuts (3) M6 Flat Washers (3) M8 Flat Washers...
  • Page 3 INSTALLATION MANUAL STEP Pull the module and bracket away from the vehicle slightly to expose the plug and squeeze down on the clip to release the module. STEP Using a flat head screwdriver, wedge the tool in between the module and the bracket near each of the tabs and pull the module off the bracket.
  • Page 4 INSTALLATION MANUAL STEP To assemble the relocation bracket with the module, using the provided spacers, place them into the tabs of the module. Two spacers stacked on top of each other per tab (the spacers will only fit into one side of the tab, do not force them into the opposite side).
  • Page 5 INSTALLATION MANUAL STEP Remove the upper grille shroud by removing the (9) push pins. STEP Remove the (4) 10mm bolts along the top holding the grille in place. 855-680-9595 NEED HELP?
  • Page 6 INSTALLATION MANUAL STEP Disconnect the two plugs on the top passenger side of the grille. a. Brown Plug for Camera: Push the clip on the top and pull the two parts away from each other. b. Black Washer Connecter: Squeeze the two sides together and firmly pull apart.
  • Page 7 INSTALLATION MANUAL STEP To remove the headlights, start by removing the 10mm bolt on top of the headlight and the push pin directly next to it. Repeat on other side. STEP You will need to fully remove the front fenders by turning the clips on the underside of the fender down until they feel loose.
  • Page 8 INSTALLATION MANUAL STEP Once both sides of fenders are removed, grab the bottom of the valance on the clip shown and pull away from the Bronco. This will release the side of the valence. STEP Pull the center of the valance away from the Bronco to release the clips.
  • Page 9 INSTALLATION MANUAL STEP Now you have access to the bolt on the bottom of the headlight. Using an 8mm socket, remove the bolt on both sides. STEP To remove the grille, grab each side of the grille around the headlight and pull away from the Bronco.
  • Page 10 INSTALLATION MANUAL STEP Remove the radiator fin structure by removing the (2) 10mm bolts on each side. When you pull the structure away, unplug the (2) harness located on the lower driver side. One plug has an attached push pin mounted on the structure, remove this as well using your push pin tool.
  • Page 11 INSTALLATION MANUAL STEP With the two fins removed, we can mark the area we will need to trim. We used masking tape, since this will show us where to trim the gasket on the leading edge as well. STEP Un-clip the trim and using scissors or snips, trim the gasket and re-clip into place.
  • Page 12 INSTALLATION MANUAL STEP Return to the Bronco and remove the lower fin structure by removing the (2) 8mm bolts on each side. STEP After removing the lower structure, remove the wiring from the clips and unplug the motor in the center. STEP You will need to unwrap the wire cover around the ACC plug (all black...
  • Page 13 INSTALLATION MANUAL STEP Reinstall the lower fin structure with the same 8mm bolts (no wiring). STEP Plug the wire harness into lower fin motor from the top and loosely lay the wire towards the engine to check that you have enough wire for the module. 855-680-9595 NEED HELP?
  • Page 14 INSTALLATION MANUAL STEP Lay the upper structure on the vehicle mimicking the factory location. Note where the wiring lays. We are going to cut a single slit into the lower rubber gasket to prevent rubbing against the radiator. STEP Reinstall the upper structure using the factory 10mm hardware on both sides.
  • Page 15 INSTALLATION MANUAL STEP Plug in the module and using factory hardware, install your new ACC bracket into the factory mounting holes for the grille structure. STEP Now is the time to adjust the module. We started off with the module as even with the front of the Bronco and tightened the adjustment screws.
  • Page 16 INSTALLATION MANUAL STEP Reinstall the grille pushing the sides into place and then the center pins. Plug in both black and brown connectors for camera. STEP Reinstall the bottom valance. Ensure each side is in place properly, then push the center clips in to secure into place.
  • Page 17 INSTALLATION MANUAL STEP Reinstall the fenders by pressing firmly until you hear the clips snap into place. Turn factory clips to secure fender into place. STEP Reinstall upper grille shroud using the (9) factory push pins. STEP On the lower driver side of the grille, plug in both black connectors removed earlier and secure.
  • Page 18 INSTALLATION MANUAL STEP Install new bumper or reinstall factory bumper if being reused. Test Drive: During test drive, prepare for sudden changes in the cruise control while checking for correct positioning. If the bracket is not sensing the vehicle in front of you, angle down the sensor slightly.