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INSTALLATION
AND OWNER'S MANUAL
Aerotherm MAB-V10
Outdoor Unit
IMPORTANT NOTE:
Thank you very much for purchasing our product,
Before using your unit , please read this manual carefully and keep it for future reference.

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Summary of Contents for mundoclima Aerotherm MAB-V10

  • Page 1 INSTALLATION AND OWNER’S MANUAL Aerotherm MAB-V10 Outdoor Unit IMPORTANT NOTE: Thank you very much for purchasing our product, Before using your unit , please read this manual carefully and keep it for future reference.
  • Page 3: Table Of Contents

    CONTENTS SAFETY PRECAUTIONS ACCESSORIES Accessories supplied with the unit BEFORE INSTALLATION IMPORTANT INFORMATION FOR THE REFRIGERANT INSTALLATION SITE Selecting a location in cold climates Prevent sunshine INSTALLATION PRECAUTIONS Dimensions Installation requirements Drain hole position Installation space requirements 7 INSTALLATION THE CONNECTING PIPE Rrfrigerant piping Leakage detection Heat insulation...
  • Page 4 OVERVIEW OF THE UNIT Disassambling the unit Electronic control box 4~16kW 1-phase units 12~16kW 3-phase units TEST RUNNING 11 PRECAUTIONS ON REFRIGERANT LEAKAGE TURN OVER TO CUSTOMER OPERATION AND PERFORMANCE 13.1 Protection equipment 13.2 About power cut Heating capcity 13.3 Compressor protection feature 13.4 13.5...
  • Page 5 4/6 kW 8/10/12/14/16 kW Wiring diagram:8/10kW for example Electric Control System 4/6 kW Refrigerant System Please remove the hollow plate after installation. 12/14/16 kW 8/10 kW Remove the transportation support 12/14/16 kW NOTE Please remove the noise insulation cover of the compressor first. Please make sure the transportation support had be removed.
  • Page 6: Safety Precautions

    1 SAFETY PRECAUTIONS The precautions listed here are divided into the following types.They are quite important, so be sure to follow them carefully. Meanings of DANGER, WARNING, CAUTION and NOTE symbols. INFORMATION Read these instructions carefully before installation. Keep this manual in a handy for future peference. Improper installation of equipment or accessories may result in electric shock, short-circuit, leakage, fire or other damage to the equipment.
  • Page 7 DANGER Before touching electric terminal parts, turn off power switch. When service panels are removed, live parts can be easily touched by accident. Never leave the unit unattended during installation or servicing when the service panel is removed. Do not touch water pipes during and immediately after operation as the pipes may be hot and could burn your hands.
  • Page 8 Do not install the unit in the following places: - Where there is mist of mineral oil, oil spray or vapors. Plastic parts may deteriorate, and cause them to come loose or water to leak. - Where corrosive gases (such as sulphurous acid gas) are produced. Where corrosion of copper pipes or soldered parts may cause refrigerant to leak.
  • Page 9: Accessories

    2 ACCESSORIES 2.1 Accessories supplied with the unit Installation Fittings Shape Quantity Name Outdoor unit installation & owners manual (this book) Technical data manual Water outlet connection pipe assembly Energy label 3 BEFORE INSTALLATION Before installation Be sure to confirm the model name and the serial number of the unit. Handling 1.
  • Page 10: Important Information For The Refrigerant

    2. While handling the unit keep both sides of the sling level. keep your back straight 3. After mounting the unit,remove the sling from the unit by pulling 1 side of the sling. CAUTION To avoid injury, do not touch the air inlet and aluminum fins of the unit. Do not use the grips in the fan grills to avoid damage.
  • Page 11: Installation Site

    Factory charged refrigerant volume in the unit Model Refrigerant/kg Tonnes CO equivalent 1-phase 12kW 1.84 1.24 1-phase 14kW 1.84 1.24 1-phase 16kW 1.84 1.24 3-phase 12kW 1.84 1.24 3-phase 14kW 1.84 1.24 3-phase 16kW 1.84 1.24 CAUTION Frequency of Refrigerant Leakage Checks - Equipment that contains less than 3 kg of fluorinated greenhouse gases or hermetically sealed equipment, which is labelled accordingly and contains less than 6 kg of fluorinated greenhouse gases shall not be subject to leak checks.
  • Page 12: Selecting A Location In Cold Climates

    5.1 Selecting a location in cold In normal condition,refer to the figures below for installation of the unit: climates Refer to "Handling" in section “4 Before installation” ( wall or obstacle ) NOTE When operating the unit in cold climates, be sure Air inlet >300 to follow the instructions described below.
  • Page 13: Installation Precautions

    6 INSTALLATION PRECAUTIONS 6.1 Dimensions 8/10/12/14/16 kW (unit: mm) 4/6 kW (unit: mm) Fig: 6-1 Fig: 6-2 Model 4/6kW 1008 8/10/12/14/16kW 1118 6.2 Installation requirements Check the strength and level of the installation ground so that the unit may not cause any vibrations or noise during the operation.
  • Page 14: Drain Hole Position

    6.3 Drain hole position Drain hole Drain hole This drain hole is covered by rubber This drain hole is covered by rubber plug. If the small drain hole can not plug. If one drain hole can not meet the meet the drainage requirements, the drainage requirements, the other one big one can be used at the same time.
  • Page 15: Installation The Connecting Pipe

    <1/2 H Fig: 6-7 Unit A(mm) B1(mm) B2(mm) C(mm) 4~16kW ≥3000 ≥2000 ≥150 ≥600 2) In case of installing multiple units in lateral connection per row. <1/2 H ≥500mm ≥500mm Fig: 6-8 A(mm) B1(mm) B2(mm) C(mm) Unit ≥3000 ≥2000 ≥300 ≥600 4~16kW 7 INSTALL THE CONNECTING PIPE...
  • Page 16: Leakage Detection

    CAUTION ● Please pay attention to avoid the components where it is connecting to the connecting pipes. To prevent the refrigerant piping from oxidizing inside when welding, it is necessary to charge nitrogen, or oxide ● will chock the circulation system. 7.2 Leakage detection Use soap water or leakage detector to check every joint whether leak or not (Refer to Fig.7-2 ).Note: A is high pressure side stop valve...
  • Page 17: Connecting Method

    7.4 Connecting method Outdoor Unit Indoor Unit Figure 7-5 Models 4~16 kW Max.piping length (H+L1) Max difference in height (H) 1) Size of pipes of Gas side and Liquid side MODEL Refrigerant Gas side/Liquid side 4/6kW Φ15.9/Φ6.35 8/10kW Φ15.9/Φ9.52 1-phase 12/14/16kW Φ15.9/Φ9.52 3-phase 12/14/16kW Φ15.9/Φ9.52...
  • Page 18: Remove Dirt Or Water In The Pipes

    7.5 Remove dirt or water in the pipes 1) Make sure there is no any dirt or water before connectiong the piping to the outdoor and indoor units. 2) Wash the pipes with high pressure nitrogen, never use refrigerant of outdoor unit. 7.6 Airtight testing Charge pressured nitrogen after connecting indoor/outdoor unit pipes to do airtight testing.
  • Page 19: Outdoor Unit Wiring

    8 OUTDOOR UNIT WIRING WARNING A main switch or other means of disconnection, having a contact separation in all poles, must be incorporated in the fixed wiring in accordance with relevant local laws and regulations. Switch off the power supply before making any connections.
  • Page 20: Safety Device Requirment

    8.3 Safety device requirment 1. Select the wire diameters( minimum value) individually for each unit based on the table 8-1 and table 8-2, where the rated current in table 9-1 means MCA in table 9-2. In case the MCA exceeds 63A, the wire diameters should be selected according to the national wiring regulation.
  • Page 21: To Finish The Outdoor Unit Insulation

    L2 L3 OUTOOOR UNIT OUTOOOR UNIT POWER SUPPLY POWER SUPPLY 1-phase 3-phase NOTE The ground fault circuit interrupter must be a high-speed type breaker of 30 mA (<0.1 s). Please use 3-core shielded wire. 8.5 To finish the outdoor unit installation insulate and fix the refrigerant piping and interconnection cable as follows: Gas pipe Gas pipe insulation...
  • Page 22: Electronic Control Box

    4/6kW 8/10/12/14/16kW Door 1 To access to the compressor and Door 1 To access to the compressor and electrical parts. electrical parts WARNING Cut off all power supply— i.e. unit power supply and backup heater and domestic hot water tank power supply (if applicable) —...
  • Page 23 PCB A PCB B 12/14/16kW 1-phase (Back) CN30 PCB A PCB B PCB C 12/14/16kW 3-phase NOTE The picture is for reference only, please refer to the actual product.
  • Page 24: 16Kw 1-Phase Units

    9.3 4~16kW 1-phase units 1) PCB A, 4-10kw,Inverter module Remarks: for 4-6kw, two capacitors CN20 Coding Assembly unit Assembly unit Coding Compressor connection port U Reserved(CN302) Compressor connection port V Port for communication with PCB B(CN32) Input port N for rectifier bridge(CN502) Compressor connection port W Output port for +12V/9V(CN20) Input port L for rectifier bridge(CN501)
  • Page 25 3) PCB B, 4-16kw,Main control board CN10 CN27 CN11 CN22 CN24 CN17 CN26 CN28 CN13 CN55 CN18 CN14 CN7 CN5 CN6 CN16 CN19 CN21 CN29 CN33 CN2 CN30 CN36 CN37 CN38 CN20 26 25 24 Coding Assembly unit Coding Assembly unit Output port L to PCB A(CN28) Port for low pressure switch (CN14) Port for communication with hydro-box control board...
  • Page 26: 16Kw 3-Phase Units

    9.4 12~16kW 3-phase units 1) PCB A, Inverter module CN16 CN22 CN15 CN23 CN17 CN18 CN20 CN19 Coding Assembly unit Assembly unit Coding Input port P_in for IPM module (CN1) Output port for +15V(CN20) Compressor connection port W (CN19) Port for communication with PCB B (CN8) PED board(CN22) Compressor connection port V (CN18) Compressor connection port U (CN17)
  • Page 27 2) PCB B, Main control board CN41 CN26 CN24 CN36 CN21 CN18 CN31 CN29 CN10 CN35 CN11 CN28 CN20 CN37 CN27 V i n CN22 CN30 CN38 CN53 CN109 Coding Assembly unit Assembly unit Coding Port for ground wire(CN38) Port for temp.sensor Tp(CN8) Port for outdoor ambient temp.
  • Page 28 3) PCB C, filter board CN204 CN205 CN206 CN30 CN213 CN214 CN202 CN211 CN203 CN200 CN201 CN212 PCB C 3-phase 12/14/16kW Coding Assembly unit Coding Assembly unit Power supply L2(CN201) Power filtering L3(L3’) Power supply L3(CN200) Power filtering L2(L2’) Power supply N(CN203) Power filtering L1(L1’) Power supply port of 310VDC(CN212) Power supply port for main control board(CN30)
  • Page 29: Test Running

    10 TEST RUNNING Operate according to "key points for test running" on the electric control box cover. CAUTION ● Test running can not start until the outdoor unit has been connected to the power for 12 hours. ● Test running can not start until all the valves are affirmed open. ●...
  • Page 30: Turn Over To Customer

    Outdoor Unit Indoor Unit Room is filled of leakage refrigerant. (All refrigerant has leaked out.) 8/10/12/14/16 kW Fig.11-2 Indoor unit A. Ventilation peristome B. Leak alarm related to mechanical ventilator (Leak hunting siren should be installed in places easily keep refrigerant) Fig.11-3 Max.
  • Page 31 WARNING Turn off any combustible heating devices, ventilate the Ask your dealer for installation of the heat pump. room, and contact the dealer where you purchased the Incomplete installation performed by yourself may result in a unit. water leakage, electric shock, and fire. Do not use the heat pump until a service person confirms that the portion where the refrigerant leaks is repaired.
  • Page 32: Operation And Performance

    NOTE Never expose little children, plants or animals directly to the air flow. When the protection equipment starts, please shut down the Adverse influence to little children, animals and plants may manual power switch, and restart operation after problem is result.
  • Page 33: Error Codes

    13.8 Error codes When a safety device is activated, an error code will be displayed on the user interface. A list of all errors and corrective actions can be found in the table below. Reset the safety by turning the unit OFF and back ON. In case this procedure for resetting the safety is not successful, contact your local dealer.
  • Page 34 ERROR MALFUNCTION FAILURE CAUSE CODE OR PROTECTION AND CORRECTIVE ACTION 1. Strong wind or typhoon below toward to the fan, to make the fan running in the opposite direction. Change the unit direction or make shelter to avoid typhoon below to the fan. The DC fan failure 2.fan motor is broken, change a new fan motor.
  • Page 35 ERROR MALFUNCTION FAILURE CAUSE CODE OR PROTECTION AND CORRECTIVE ACTION Heating mode, DHW mode: 1. The water flow is low; water temp is high, whether there is air in the water system. Release the air. 2. Water pressure is lower than 0.1Mpa, charge the water to let the pressure in the range of 0.15~0.2Mpa.
  • Page 36 ERROR MALFUNCTION FAILURE CAUSE CODE OR PROTECTION AND CORRECTIVE ACTION 1. Heat exchanger cover is not removed. Remove it. 2. Heat exchanger is dirty or something is block on the surface. High temperature protection of Clean the heat exchanger or remove the obstruction. refrigerant outlet temp of 3.
  • Page 37 ERROR MALFUNCTION FAILURE CAUSE CODE OR PROTECTION AND CORRECTIVE ACTION Module protection DC generatrix low voltage protection Heat pump syserm high pressure protection DC generatrix high voltage protection Heat pump syserm high pressure protection 1. Check the Heat pump system pressure; 2.
  • Page 38: Technical Specifications

    14 TECHNICAL SPECIFICATIONS Model 10kW 220-240V~ 50Hz Power supply Rated power input 3300W 3600W 2200W 2600W Rated current 10.5A 12.0A 14.5A Refer to the technical data Norminal capacity Dimensions (W×H×D)[mm] 1008*712*426 1118*865*523 Packing (W×H×D)[mm] 1065*810*485 1190*970*560 DC motor / Horizontal Fan motor DC inverter dual rotary Compressor...
  • Page 39 Model 12kW 14kW 16kW 12kW 14kW 16kW 3-phase 3-phase 3-phase 380-415V 3N~ 50Hz Power supply 220-240V~ 50Hz Rated power input 6100W 5400W 5700W 6100W 5400W 5700W 11.0A Rated current 24.5A 25.0A 26.0A 10.0A 9.0A Refer to the technical data Norminal capacity Dimensions (W×H×D)[mm] 1118*865*523 1118*865*523...
  • Page 40: Information Servicing

    15 INFORMATION SERVICING 1) Checks to the area Prior to beginning work on systems containing flammable refrigerants, safety checks are necessary to ensure that the risk of ignition is minmised. For repair to the refrigerating system, the following precautions shall be complied with prior to conducting work on the system.
  • Page 41 b) Particular attention shall be paid to the following to ensure that by working on electrical components, the casing is not altered in such a way that the level of protection is affected. This shall include damage to cables, excessive number of connections, terminals not made to original specification, damage to seals, incorrect fitting of glands, etc.
  • Page 42 Cylinders shall be kept upright. Ensure that the refrigeration system is earthed prior to charging the system with refrigerant. Label the system when charging is complete(if not already). Extreme care shall be taken not to overfill the refrigeration system. Prior to recharging the system it shall be pressure tested with OFN. The system shall be leak tested on completion of charging but prior to commissioning.
  • Page 43 ANNEX A: Refrigerant cycle Cooling Heating Description Description Item Item Compressor Outdoor exchanger sensor 4-Way Valve Stop valve (gas) Gas-liquid separator Stop valve (liquid) Air side heat exchanger High Pressure Switch Electronic expansion Valve Low Pressure Switch Single-way electromagnetic valve Pressure sensor Filter Capillary...
  • Page 44 ANNEX B: Electrically controlled wiring diagram 4/6/8/10kW CN20 CN19 W(C) BLACK PCB A,Inverter V(S) board for 1phase U(R) BLUE CN501 CN502 COMP CN27 BLUE N-OUT CN28 BROWN CN17 CN26 12/9V CN24 CN24 L-OUT DEBUG PCB B,Main control board for 1phase P-SEN P-SEN H-PRO...
  • Page 45 ANNEX C: Electrically controlled wiring diagram 12/14/16kW CN20 CN32 W(C) BLACK PCB A,Inverter V(S) board for 1phase U(R) BLUE CN502 CN501 COMP CN27 N-OUT CN28 L-OUT CN17 CN26 12/9V CN24 CN24 DEBUG PCB B,Main control board for 1phase P-SEN P-SEN H-PRO CN13 L-PRO...
  • Page 46 Annex D: Electrically controlled wiring diagram 3-phase 12/14/16kW BLACK BLACK CN16 BLACK H-SEN BROWN BROWN BROWN GREW CN15 CN41 CN26 CN19 CN24 CN4 CN6 CN32 GREW POWER H-SEN L-SEN CN17 GREW O-COMP CN36 POWER-I CN18 CN21 CN20 CN19 CN18 DSP1 1 2 3 1 2 3 CN33...
  • Page 47 NOTE...

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