Rational SelfCooking Center Training Manual
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Rational SelfCooking Center Training Manual

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  • Page 1 Training manual SelfCooking Center SCC Line...

  • Page 2: Table Of Contents

    Overview - Running Times Running times step 1 - 5 Running times step 5.1 - 8.1 Running times step 9 - 12 Running times step 13 - 17 Running times step 18 - 19 V03 EN, SelfCooking Center - 2 -...
  • Page 3 Wiring diagram power circuit 3AC 400-415V Wiring diagram steam / hot air heating 3NAC 400V Wiring diagram fan motor Wiring diagram sensors Wiring diagram water Wiring diagram miscellaneous Wiring diagram options Wiring diagram parts list - 3 - V03 EN, SelfCooking Center...

  • Page 4: Operator Panel Scc

    Operator panel SCC V03 EN, SelfCooking Center - 4 -...

  • Page 5: Differences In Indication

    Differences in indication - 5 - V03 EN, SelfCooking Center...

  • Page 6: Survey Pictogram

    0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Moistening 200°C Setting of fan speed (lowest level=intermittent) continuous Cool Down Function level Energy management (Sicotronic) no link on I/O X20 or no 230V on I/O X21 V03 EN, SelfCooking Center - 6 -...
  • Page 7 Setting of time mode hour/minute or minute/second Setting of buzzer functions Symbol „Activation of program locking“ Prog Pass word: 12345; TTREU Delta-T-cooking: Can only be selected in manual cooking modes (up to SW version 03-01-05 under function key) - 7 - V03 EN, SelfCooking Center...
  • Page 8 Typ: SCC_101 E Humidity emergency controller at the moment active Typ: SCC_101 E Humidity emergency controller was active since unit was switched on. (Humidity emergency controller does not show in „dry heat“) English selected language V03 EN, SelfCooking Center - 8 -...
  • Page 9 4. Further programs with identic cooking mode and temperature, but different running times can be stored and alternatively selected in Level Control after pre heating was finished Store changes in existing programs - 9 - V03 EN, SelfCooking Center...

  • Page 10: Scc Care Control Electric (Index G): Basic Principle

    Motor drain valve / ball valve Care pump Level electrode Door reed switch Micro switch humidity motor CDS sensor Micro switch drain valve Pressure sensor humidity SCC 201/202 only: Fan motor top with jumper ( floor units only) V03 EN, SelfCooking Center - 10 -...

  • Page 11: Scc Electric (Index E): Basic Principle

    Motor drain valve / ball valve Level electrode Door reed switch Micro switch humidity motor CDS sensor Micro switch drain valve Pressure sensor humidity SCC 201/202 only: Fan motor top with jumper ( floor units only) - 11 - V03 EN, SelfCooking Center...

  • Page 12: Location Of Parts

    Micro switch (S4) Dry up protector SG (F3) Level- electrode S2 STL cabinet (F4) Thermo couple SG (B5) CDS (S11) Triple solenoid valve Y1 Green Filling SG Y3 Brown moistening Y4 Orange Care Valve V03 EN, SelfCooking Center - 12 -...
  • Page 13 Location of parts SSR (V1-) Thermo couple quenching (B2) Ball valve (M7 with S12) Main contactor (K1) Net filter (Z1) Cleanjet Pump I/O board (A1) (M6) Solenoid valve SC Pump (Y2 quenching) (M4) - 13 - V03 EN, SelfCooking Center...
  • Page 14 Location of parts Buzzer (T2) Trafo (T1) Operator pcb (A2) Pulse generator (S6) Door contact switch (S3) Care Pump (M12) Hand shower roll guide V03 EN, SelfCooking Center - 14 -...
  • Page 15 Location of parts Thermo couple cooking cabinet (B1) CleanJet nozzle STL cook. cabinet Steam pipe (F4) Fan wheel Hot air heat- ing element Union nut Moistening nozzle - 15 - V03 EN, SelfCooking Center...

  • Page 16: Scc Main Pcb

    Bus cable defective; CPU defective; I/O pcb or transformer defective Red LED on: CPU defective Red LED doesn‘t blink during re-booting when switching on: CPU defective Yellow LED blinking: No operational software / CPU defective V03 EN, SelfCooking Center - 16 -...

  • Page 17: Measuring Spots I/O Board Scc (42.00.064P)

    Green LED off during operation: Yellow LED always blinking: unit switched off, unit in booting process, DIP switches not all set to OFF, bus connection defective Green LED off: I/O PCB defective, Transformer defective - 17 - V03 EN, SelfCooking Center...

  • Page 18: Climaplus: Humidity Control Scc

    (Va). Therefore the pressure at the centre measuring point (Pi) is lower then the pressure at the outer measuring point (Pa). The differential pressure sensor generates a corresponding voltage to the differential pressure. V03 EN, SelfCooking Center - 18 -...
  • Page 19 Combi 0,6V 1,5V 1,9V 2,2V Actual values will be shown in the diagnostic program step 15 “Clima”. The shown humidity value in percent is the specific “RATIONAL humidity”. 15 - DIAGNOSTIC Clima P1 - B4 - RPM Default 0,48V 2,36V 145°C...
  • Page 20 This can be necessary in case the ball valve is jammed. 13 - Function Test Drain Valve Motor M7 Start Direction 1 -2 1 - 0 Item „a“: Cam disc Item „B“: Micro switch V03 EN, SelfCooking Center - 20 -...
  • Page 21 The change of the condition at point „c“ from logic 0 to 1 indicates the system, that the drain valve has reached the open position and the motor has to be stopped. - 21 - V03 EN, SelfCooking Center...

  • Page 22: Mode Steam

    Thermocouple B2 Note: Steam heating only active when humidity flap (S4) is in closed position! Additional functions possible: 5 Fan speeds (Standard = Level 4), pulsed fan wheel, ½ Energy, HACCP output, ∆T. V03 EN, SelfCooking Center - 22 -...

  • Page 23: Mode Vario-Steam

    Below 98°C fan at lowest speed when no energy required for longer than 2 minutes. Additional functions possible: 5 Fan speeds (Standard = Level 4), pulsed fan wheel, ½ Energy, HACCP output, ∆T. - 23 - V03 EN, SelfCooking Center...

  • Page 24: Mode Forced Steam

    Thermocouple B2 Note: Steam heating only active when humidity flap (S4) is in closed position! Additional functions possible: 5 Fan speeds (Standard = Level 4), pulsed fan wheel, ½ Energy, HACCP output, ∆T. V03 EN, SelfCooking Center - 24 -...

  • Page 25: Mode Combi Steam

    Thermocouple B2 Note: Steam heating only active when humidity flap (S4) is in closed position! Additional functions possible: 5 Fan speeds (Standard = Level 4), pulsed fan wheel, ½ Energy, HACCP output, ∆T. - 25 - V03 EN, SelfCooking Center...

  • Page 26: Mode Finishing

    Below 98°C fan at lowest speed when no energy required for longer than 2 minutes. Additional functions possible: 5 Fan speeds (Standard = Level 4), pulsed fan wheel, ½ Energy, HACCP output, ∆T. V03 EN, SelfCooking Center - 26 -...

  • Page 27: Mode Hot Air

    ClimaPlus permanently measures the humidity evaporating from the food. If needed the clima plus valve is opened to reduce the humidity to the set value. No hot air heating when fan motor doesn‘t turn. - 27 - V03 EN, SelfCooking Center...

  • Page 28: Calcdiagnose System (Cds)

    3. CareControl Index „G“ units When cleaning the unit regularly as requested, using the „CARE“ tabs, then the build up of scale in the steam generator will be avoided and the CDS pulses remain constant. V03 EN, SelfCooking Center - 28 -...

  • Page 29: Carecontrol Index „G" Units (10-2008)

    Attention: Running the suggested CleanJet process does reset the indication from red to blue bars. In case a not suggested CleanJet process is used, then depending on the process, only half or even none of the red bars will be reset. - 29 - V03 EN, SelfCooking Center...
  • Page 30 - Place the care-tabs (56.00.562) into the care container. Care tabs are used for neutralisation of the cooking cabinet and for descaling the steam generator. Do not use Rinse Tabs 56.00.211 on SCC units with index G. V03 EN, SelfCooking Center - 30 -...

  • Page 31: Component Identification Of Scc Care Control (Index „G" Units)

    Component identification of SCC Care Control (Index „G“ units) Table units Floor units - 31 - V03 EN, SelfCooking Center...

  • Page 32: Sequence Cleanjet+Care 1.Step

    Sequence CleanJet+Care 1.Step V03 EN, SelfCooking Center - 32 -...

  • Page 33: Sequence Cleanjet+Care 2.Step

    Sequence CleanJet+Care 2.Step - 33 - V03 EN, SelfCooking Center...

  • Page 34: Functions At Cleanjet+Care

    The duration of steam heating time until next SC automatic is 120min. However should the steam generator develop scale because the customer does not use the care tabs, this time will automatically be reset to 60 minutes. V03 EN, SelfCooking Center - 34 -...

  • Page 35: Cleanjet Index E Unit As Of Software Version Scc

    - The clear rinse tabs with plastic foil have to be placed into the basket of the air baffle underneath the cleaner tabs Cleanjet medium Start - 35 - V03 EN, SelfCooking Center...
  • Page 36 - The interrupt program can also be interrupted by switching the unit off and on again. Attention: In this case the cooking cabinet must be flushed manually. With the „return key“ the cleaning program can be ended. V03 EN, SelfCooking Center - 36 -...

  • Page 37: Starting Service Level Scc

    8) Function data entry through central dial: press dial icon first, frame will turn to red ==> only no the value can be changed. 9) Set DIP 1 on operator PCB to “OFF“ position to deactivate Service level - 37 - V03 EN, SelfCooking Center...

  • Page 38: Overview Diagnostic Scc

    23.1 - M12 Care Pump Y4 Care valve 15 - Clima 24 - Service Error history P1 - B4 - RPM 25 - Gas Error history 16 - Clima Status 16.1 - Cal.Geodat Correction factor calibration V03 EN, SelfCooking Center - 38 -...

  • Page 39: Diagnostic Step

    Steam Generator B5 - 900°C (655°C until SW version 01-07-08) broken thermocouple or loose plug - act: actual temperature 104°C 115°C RESET - max: maximum recorded temperature - to reset max value press RESET - 39 - V03 EN, SelfCooking Center...
  • Page 40 Clima P1 - B4 - RPM Output signal (out): ca. 1,3 - 1,6V Combination 200°C Default ca. 1,5 - 1,9V Steam 100°C 0,48V 2,24V ca. 2,5 - 3,0V Hot air 60°C 145°C 1850 V03 EN, SelfCooking Center - 40 -...

  • Page 41: Diagnostic Step

    Hot Air 50%: hot air heating 50% 100%: hot air heating 100% 19 - DIAGNOSTIC Steam possible values: steam heating off 50%: steam heating 50% 100% 100%: steam heating 100% - 41 - V03 EN, SelfCooking Center...

  • Page 42: Diagnostic Step

    0 - 1 1 - 0 23.1 - DIAGNOSTIC M12 Care motor Y4 Care Solenoid M12 Care motor Display only from Software SCC 04-01-02 Y4 Solenoid valve Care 0 - 1 1 - 0 V03 EN, SelfCooking Center - 42 -...

  • Page 43: Diagnostic Step

    Since Software version 02-01-01 the service package can be downloaded also by the cus- tomer without setting the dip switch using the function key followed by pressing the USB key and Info key. Info - 43 - V03 EN, SelfCooking Center...

  • Page 44: Running Times

    7 - M6 Cleaning pump 18 - Total running time unit 8 - M7 Ball valve 19 - Emergency Controller 8.1 - M12 Care Pump 9 - Steam heating time 10 - Hot air heating time V03 EN, SelfCooking Center - 44 -...

  • Page 45: Running Times Step

    Y2 Valve Quenching Total minutes Reset possible (press key for 5 seconds) 1460 min Reset 5 - Running Times Y3 Valve Moistening Total minutes Reset possible (press key for 5 seconds) 48 min Reset - 45 - V03 EN, SelfCooking Center...

  • Page 46: Running Times Step 5.1 - 8.1

    Reset possible (press key for 5 seconds) 55 min Reset As of production month/year 10-2008 (..0810..), Index: G 8.1 - Running Times M12 Care Pump Total minutes Reset possible (press key for 5 seconds) 86 min Reset V03 EN, SelfCooking Center - 46 -...

  • Page 47: Running Times Step

    Hot Air Heating Time Total hours Reset not possible 4hrs 11 - Running Times Total hours Steam Mode Reset not possible 4hrs 12 - Running Times Total hours Reset not possible Hot Air Mode 4hrs - 47 - V03 EN, SelfCooking Center...

  • Page 48: Running Times Step

    16.1 - Rinse w/o tabs Cleaning Program 16.2 - Rinse 16.3 - Intermediate Clean 16.4 - Light 55 hrs 16.5 - Medium 16.6 - Strong 17 - Running Times Total hours Cool Down Reset not possible 4hrs V03 EN, SelfCooking Center - 48 -...

  • Page 49: Running Times Step

    Running times step 18 - 19 18 - Running Times Total running time unit Total hours 4hrs 19 - Running Times Emergency controller Number of events Reset possible (press key for 5 seconds) Reset - 49 - V03 EN, SelfCooking Center...

  • Page 50: Basic Setting

    13 - Quench. Temp. Dry Heat 30 - Steam Corrosion switch 14 - Quench. Temp. Moist Heat 31 -Care control reset 15 - Quench. Temp. OFF 32 - Prog. Step E/2 16.1 - Service Phone Setting V03 EN, SelfCooking Center - 50 -...

  • Page 51: Basic Settings Step 1.1

    - After 5 sec. „Store“ icon will show above sea level - To confirm press „store“ icon and switch unit off and on again. - A flue gas analysis MUST be done! -499-0, 0-499, 500-1000 1000-1500,1500-2000 etc - 51 - V03 EN, SelfCooking Center...

  • Page 52: Basic Settings Step

    filled again, CDS indication will be reset; After manual - After changing steam generator: Reset descaling Press Reset for 5 seconds; Steam generator volume will be reset to factory setting; After changing Reset steam generator V03 EN, SelfCooking Center - 52 -...
  • Page 53 Quench. Temp. Moist Heat - Setting quenching temperature in all steam modes - Activation by touch on dial icon - Adjust temperature with dial 70°C - Confirm adjustment by touch on dial icon (20 - 130°C) - 53 - V03 EN, SelfCooking Center...

  • Page 54: Basic Settings Step

    0 1 2 3 4 5 6 7 8 9 delete store 16.2 - Basic Setting ref: 16.1 Basic Setting ChefLine phone setting EDIT 08191-3270 17 - Basic Setting ref: 16.1 Basic Setting IP Address EDIT 168.65.8.217 V03 EN, SelfCooking Center - 54 -...

  • Page 55: Basic Settings Step

    <USB> IP Address ref: 16.1 Basic Setting EDIT 21 - Basic Setting <USB> Server IP Address ref: 16.1 Basic Setting EDIT 22 - Basic Setting <USB> Subnet Mask ref: 16.1 Basic Setting EDIT - 55 - V03 EN, SelfCooking Center...

  • Page 56: Basic Settings Step

    Thereafter he can extend this time for max 2x2hours before a Forced Clean (index E only) CleanJet mode MUST be started. If Forced Clean is set to „ON“ „!“ appears during running CleanJet program;; V03 EN, SelfCooking Center - 56 -...

  • Page 57: Basic Settings Step

    29 - Basic Settings Basic Settings 29 „Warranty“: After first switch on the unit will prompt the customer to register and validate his second year warranty online under www.rational- Warranty ag.com/warranty. This prompting will discontinue after 4 days. In case the unit was installed in a show room or exhibition, this prompting can be re-initialised by setting “Warranty”...

  • Page 58: Function Test

    10.1 - Care valve and pump Y4 + M12 11 - Humidity flap motor M3 12 - CleanJet Pump M6 13 - Drain Valve Motor M7 14 - Gas Steam Blower 15 - Gas Hot Air Blower Top V03 EN, SelfCooking Center - 58 -...

  • Page 59: Function Test Step

    - Select RPM with central dial (default: second highest RPM): Fan motor top Start - Type 61: 500,1100,1550,1650 - Type 62, 101, 201: 500,1250,1800,1900 Speed 3 - Type 102, 202: 550,1450, 2000, 2200 1800rpm actual speed xxxx - 59 - V03 EN, SelfCooking Center...
  • Page 60 Solenoid quenching Y2 (needed for testing quenching system). Start 1 - 0 Temperature B2 36°C 10 - Function Test - Activation of solenoid valve moistening Y3 Solenoid moistening Y3 Start 0 - 1 V03 EN, SelfCooking Center - 60 -...

  • Page 61: Function Test Step 10.1

    Gas Steam Blower Start adjustment with CO screw at Max rpm cross checking at Min rpm Max - Start - Min Flame current should be always above 4,0 μA, ideally 5,0-5,75 μA xxx% 5,75 μA - 61 - V03 EN, SelfCooking Center...

  • Page 62: Function Test Step

    Activation interior light Interior light Start 19 - Function Test - Testing of all display lights by pushing and holding Start key. The different lights will be activated in sequence. Start Display light V03 EN, SelfCooking Center - 62 -...
  • Page 63 Function test step 20 - 21 20 - Function Test Exhaust hood Start Ultravent UltraVent-Relay on I/0-PCB 21 - Function Test Sicotronic Start Sicotronic-- Relay on I/0-PCB - 63 - V03 EN, SelfCooking Center...

  • Page 64: Overview Error Codes

    Care pump, level electrode Buzzer frequency for faulty thermocouples (counted at 5 seconds interval) 12x at 5 seconds 6x at 5 seconds 5x at 5 seconds 8x at 5 seconds Core probe 20x at 5 seconds V03 EN, SelfCooking Center - 64 -...

  • Page 65: Error Code Service

    Service 17 EEPROM not initialized - Only active with pcb-SW version 01-07-09 - Data on EEPROM faulty - New original EEPROM needed Unit without function Not activated Service 18 Not activated Service 19 - 65 - V03 EN, SelfCooking Center...
  • Page 66 - Display can be cancelled switch Drain valve doesn‘t close - drain valve in permanent open position, CleanJet not possible CleanJet operation not possible - Check micro switch drain valve Maintenance needed - Start rinse (abort) program V03 EN, SelfCooking Center - 66 -...

  • Page 67: Error Code Service

    - 1: I/O PCB - 2: Motor bottom No function - 4: Motor top - 8: Ignition module top - 16: Ignition module bottom - Check bus cable plug and cable for connection and damage - 67 - V03 EN, SelfCooking Center...

  • Page 68: Error Code Service 40 - 120

    - Care Pump M12 or level electrode defective; Unit without function - Display only after twice starting filling solenoid Y1 yet no water is detected; - Reset error by successful completing ABORT program; V03 EN, SelfCooking Center - 68 -...

  • Page 69: Scc Software Update

    USB stick MUST be formatted in FAT (FAT16) format. NOTE: Only use the standard USB Flash stick for SCC Flash update! This RATIONAL configured USB Flash memory stick can be ordered under part number: 87.00.010 Software can only be updated to the next higher version. Flashing software versions prior to the exist-...
  • Page 70 The stick shall not contain any other data! Whe new software becomes available software can be updated on RA- TIONAL USB by using update.exe file without login to service web site. Update unit with RATIONAL USB stick. V03 EN, SelfCooking Center - 70 -...

  • Page 71: Scc Pcb Change - Eeprom Change

    Isolate unit from power supply (Disconnect control fuses F1, Connect new EEPROM to reconnect EEPROM to pcb Reconnect unit to power supply (reconnect control fuses) Switch ON SCC display and type or serial number Contact Rational Service - 71 - V03 EN, SelfCooking Center...
  • Page 72 Gas Error Logger Burner Control 1 In case your service call is subject to an unknown error and / or the error is sub- ject to application problems please always download also the HACCP data! V03 EN, SelfCooking Center - 72 -...
  • Page 73 Last emergency running time... 0 s Heating request hotair..Heating request steam..Fanmotor1 running time..0 hrs Fanmotor2 running time..0 hrs Flap operating cycles..Flap running time..... 15 min State of exhaust hood..- 73 - V03 EN, SelfCooking Center...
  • Page 74 If a failure has occurred it will be shown, like all other failures, in the error history. In this case instead of „0“ the corresponding code is shown, e. g.: Service 31 Info 10 (pls refer to detailed service error list) Error 31:0 is not shown anymore since Software SCC 03-01-03. V03 EN, SelfCooking Center - 74 -...
  • Page 75 Check burner setting, ignition electrode and distance, and flame current Steam Check ignition cable Is shown on display „Change polarity“ Change polarity of mains All other numbers (2-13, 15-18, 21, 23, 25-28, 31): change ignition box - 75 - V03 EN, SelfCooking Center...

  • Page 76: Download Of Haccp Data

    HACCP-Data: On the Stick the folder HACCP can be found. In this folder two types of files are included. haccp Type .txt and file .dat. HACCP Data are in the file RAG_xx_yy_rlhaccp.txt V03 EN, SelfCooking Center - 76 -...

  • Page 77: Indication Format Of Haccp Data

    = Time of switch on unit Start Time SET = Set Start time Start time Start = Process start, start time based ABORT = SCC Process or program interrupted using SCC key or cooking mode key - 77 - V03 EN, SelfCooking Center...

  • Page 78: Calibration Scc

    61 and 62 units into rail 2 and 5 in 101 and 102 units into rail 3 and 7 in 201 and 202 units 3 GN container into rail 3, 10 and 17 V03 EN, SelfCooking Center - 78 -...

  • Page 79: Calibration Step

    • Heating: OFF • Motor: ON • Humidity flap: Closed In case of error „50“ check: In diagnostic mode: P1, B4, rpm Step 20 and 30 will run 1x for each rpm setting! - 79 - V03 EN, SelfCooking Center...
  • Page 80 • Heating: ON 50% • Motor: ON • Humidity flap: Closed In case of „20“ check: In diagnostic mode: P1, B4, rpm Step 60 and 70 will run 1x for each rpm setting! V03 EN, SelfCooking Center - 80 -...

  • Page 81: Calibration Step 75 - 110

    In diagnostic mode: P1, B4, rpm Step 100 and 110 will run 1x for each rpm setting! End – Exit diagnostic program and set DIP 1 to OFF For data storage switch unit off and on! - 81 - V03 EN, SelfCooking Center...

  • Page 82: Selftest

    (P1, B4, Motor) and additionally utes and then changes able range. An additional cali- check humidity flap. to 12 minutes bration at combination mode is started. V03 EN, SelfCooking Center - 82 -...

  • Page 83: Wiring Diagram Power Circuit 3Nac 400-415V

    Wiring diagram power circuit 3NAC 400-415V - 83 - V03 EN, SelfCooking Center...

  • Page 84: Wiring Diagram Power Circuit 3Ac 200-240V

    Wiring diagram power circuit 3AC 200-240V V03 EN, SelfCooking Center - 84 -...

  • Page 85: Wiring Diagram Power Circuit 3Ac 400-415V

    Wiring diagram power circuit 3AC 400-415V - 85 - V03 EN, SelfCooking Center...

  • Page 86: Wiring Diagram Steam / Hot Air Heating 3Nac 400V

    Wiring diagram steam / hot air heating 3NAC 400V V03 EN, SelfCooking Center - 86 -...

  • Page 87: Wiring Diagram Fan Motor

    Wiring diagram fan motor - 87 - V03 EN, SelfCooking Center...

  • Page 88: Wiring Diagram Sensors

    Wiring diagram sensors V03 EN, SelfCooking Center - 88 -...

  • Page 89: Wiring Diagram Water

    Wiring diagram water - 89 - V03 EN, SelfCooking Center...

  • Page 90: Wiring Diagram Miscellaneous

    Wiring diagram miscellaneous V03 EN, SelfCooking Center - 90 -...

  • Page 91: Wiring Diagram Options

    Wiring diagram options - 91 - V03 EN, SelfCooking Center...

  • Page 92: Wiring Diagram Parts List

    Wiring diagram parts list V03 EN, SelfCooking Center - 92 -...
  • Page 93 Wiring diagram parts list - 93 - V03 EN, SelfCooking Center...
  • Page 94 V03 EN, SelfCooking Center - 94 -...
  • Page 95 - 95 - V03 EN, SelfCooking Center...
  • Page 96 Service Parts: Fax: +49 (0)8191-327408 e-mail: rational.ersatzteile@rational-online.com Chef Line: Phone: +49 (0)8191-327300 Please note that any technical information concerning Rational products must NOT be forwarded to any third party. 80.51.102 - V03 EN - RTS/Md 10/2010...

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