Vega VEGAPULS Air 23 Operating Instructions Manual

Vega VEGAPULS Air 23 Operating Instructions Manual

Radar sensor for continuous level measurement in plastic vessels
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Operating Instructions
Radar sensor for continuous level
measurement in plastic vessels
VEGAPULS Air 23
Autarkic device with measured value trans-
mission via radio technology
Document ID: 64314

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Summary of Contents for Vega VEGAPULS Air 23

  • Page 1 Operating Instructions Radar sensor for continuous level measurement in plastic vessels VEGAPULS Air 23 Autarkic device with measured value trans- mission via radio technology Document ID: 64314...
  • Page 2: Table Of Contents

    10.4 How to proceed if a repair is necessary ................29 11 Removal with glue connection ..................... 30 11.1 Dismounting instructions ....................30 11.2 Dismounting steps mounting ring ................... 30 VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 3 Safety instructions for Ex areas: Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions. Editing status: 2023-06-05 VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 4: About This Document

    The dot set in front indicates a list with no implied sequence. Sequence of actions Numbers set in front indicate successive steps in a procedure. Disposal This symbol indicates special instructions for disposal. VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 5: For Your Safety

    No health impairments are to be expected with intended use. The band range of the transmission frequency can be found in chapter " Technical data". VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 6: Lithium Cells

    Further information is available in the document " Radio licenses" on our homepage. The available radio approvals can also be found on our homepage. VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 7: Product Description

    Details of the hardware and software history can be found on our homepage. Versions The radar sensor VEGAPULS Air 23 is available with different mount- ing techniques: • Adhesive joint (antenna side) • Flexibly exchangeable holder • Ceiling mounting with screws • Ceiling mounting with magnets VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 8: Principle Of Operation

    The sensor emits a radar signal through the antenna. The emitted signal is reflected by the medium and received as an echo by the antenna. The resulting level is converted into a respective output signal and wirelessly transmitted. VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 9: Adjustment

    By NFC technology via smartphone with VEGA Tools app • Via magnet (activation via magnet is not possible with the mount- ing version with magnets) There are no additional adjustment options. VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 10: Packaging, Transport And Storage

    VEGA Inventory System is a web-based software for simple acquisi- tion, presentation and further processing of measured values. The measured values are transmitted to the central server via net- work, internet or cellular radio. VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 11: Mounting

    1000 l. These typically consist of an inner container made of HDPE, a metal outer cage and a pallet. Fig. 4: IBC container - Example VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 12: Mounting Preparations

    For this reason, clean the container ceiling with the isopropanol- based cleaning cloth supplied. After cleaning the surface, first allow it to flash off well so that any residual solvent can evaporate. Warning: The 2-propanol contained in the cleaning cloth is highly flammable and harmful to health. Observe the hazard warnings on the packaging and the safety data sheet on our homepage. VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 13: Installation Procedure

    To prevent the device from slipping out of its mounting position, it has a foam pad on the bottom side. For mounting proceed as follows: VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 14 The device version for ceiling mounting with magnets has three magnets magnets on the housing lid. This allows the sensor to be attached to ferromagnetic surfaces without drilling or screwing. Fig. 9: Ceiling mounting with magnets VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 15: Transportation Lock After Mounting

    To avoid this, the device must be additionally secured us- ing the integrated safety eyelets on the vessel, e.g. with a metal wire. VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 16: Setup - The Most Important Steps

    Menu item " Device networks - Add": Menu item " Add device": Scan NFC Enter serial number and device name or QR code on device or enter serial number manually VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 17 Web portal VEGA Inventory System app Menu item " Adjustment/lineariza- Complete assistant with Linearisation/ tion" - Open assistant (measuring adjustment range and transmission interval via VEGA Tools app) VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 18: Activate, Device Functions

    Note: The device is deactivated in the VEGA Inventory System. A reactiva- tion of the device in the VEGA Inventory System is not possible, but is carried out on site via smartphone or magnet. Take this into account before deactivation!
  • Page 19 1. Activate NFC communication 2. Start VEGA Tools app 3. Select sensor activation 4. Hold the smartphone close to the top of the radar sensor above the lettering " VEGA" VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 20 " VEGA" and move it once around in a circle. Fig. 13: Activate sensor - Magnet Radar sensor Contact surface for magnet Magnet Setup is now complete and the unit is ready for operation. VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 21: Measurement Function

    The sensor is simultaneously activated for the cycli- cal transmission of measured values. The transmission cycle of an already activated sensor is not changed by this. VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 22: Localization

    300 sec., the position determination will be interrupted and will only be carried out after a new cell change. GNSS: Global Navigation Satellite System, GPS: Global Positioning System VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 23: Transfer Measured Values And Data To The Cloud

    VEGA Inventory Sys- tem. If no mobile network is available, a fallback to LoRa takes place automatically (see below). VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 24: Lora-Wan (Fall Back) - Vega Inventory System

    VEGA cloud. LoRa Sever Customer Customer Database Fig. 17: Wireless measured value transmission via NB-IoT and LTE-M to the VEGA cloud VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 25: Lorawan - Private Networks

    The transmitted bytes are described in chapter " Radio network LoRaWAN - data transmission" and are decoded accordingly in the application system. VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 26: Set Up Measuring Point Via The Vega Inventory System App

    VEGA Inventory System app Select device First select the device you want to add to the VEGA Inventory System: Select method for adding Select the desired method for adding: VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 27: Operate Device Via Vega Inventory System

    Devices with this software version or higher have a suitable mobile radio chip. A software update to this version is not possible. International Mobile Equipment Identity VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 28: Diagnostics And Servicing

    The hotline is also available outside normal working hours, seven days a week around the clock. Since we offer this service worldwide, the support is provided in English. The service itself is free of charge, the only costs involved are the normal call charges. VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 29: Cell Exchange

    Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Ask the agency serving you to get the address for the return ship- ment. You can find the agency on our homepage. VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 30: Removal With Glue Connection

    IBC container or equipment with the consequences shown above. Therefore, follow the procedure described below and use only tools recommended by VEGA. Dismount Proceed as follows while dismounting: VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 31: Disposal

    If personal data is stored on the old device to be disposed of, delete it before disposal. If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 32: Certificates And Approvals

    DIN EN ISO 14001. Help us to meet these requirements and observe the environmental instructions in the chapters " Packaging, transport and storage", " Disposal" of this operating instructions. VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 33: Supplement

    +18 … +30 °C (+64 … +86 °F) Ʋ Relative humidity 45 … 75 % Ʋ Air pressure 860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psig) VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 34 Ʋ Max. power density at a distance of < 3 µW/cm² Alignment for measurement vertical 90°, ± 10° Switch-on phase Start-up time to the first valid measured < 10 s value Outside the specified beam angle, the energy level of the radar signal is 50% (-3 dB) less. EIRP: Equivalent Isotropic Radiated Power VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 35 Cell type LS 17500, Lithium metal (Li/SOCL2), not rechargeable Number of single cells Cell voltage, each 3.6 V Delivery country-specific according to order configuration Testing with hemisphere 50 mm, 500 g, ±25 g VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 36 Small measuring intervals with NB-IoT/LTE-M preferably for test measurements Small measuring intervals with NB-IoT/LTE-M preferably for test measurements Factory default setting Specifications apply to housings. With IP69 for adhesive bonding in addition to the adhesive tape 2-component adhesive, e.g. 3M type 8005, is additionally required VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 37: Radio Networks Lte-M And Nb-Iot

    Number of bytes Packet identifier NAMUR status of the device Measured value as floating point number Unit measured value Remaining capacity of the battery in % Location (GNSS) VEGA Device status Temperature Unit temperature VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 38 Unit measured value Remaining capacity of the battery in % Location (GNSS) VEGA Device status Temperature Unit temperature Angle of inclination to the perpendicular Information DTM ID VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 39 % perpendicular 1.27439 0x2D = 45 = m 36 % 0x20 = 32 9° = °C VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 40: Dimensions

    ø 96 mm ø 96 mm (3.78") (3.78") ø 110 mm (4.33") Fig. 23: Dimensions VEGAPULS Air 23 Version for adhesive and tension belt mounting Version for ceiling mounting VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 41: Industrial Property Rights

    Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com.
  • Page 42 Notes VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 43 Notes VEGAPULS Air 23 • Autarkic device with measured value transmission via radio technology...
  • Page 44 Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2023 VEGA Grieshaber KG Am Hohenstein 113 Phone +49 7836 50-0 77761 Schiltach E-mail: info.de@vega.com...

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