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CORE HEALTH & FITNESS
4G
ASSEMBLY
MANUAL
To access the full Owner's Manual for this product scan or visit:
QR.COREHANDF.COM/OM4G

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Summary of Contents for Stairmaster CORE HEALTH & FITNESS 4G

  • Page 1 CORE HEALTH & FITNESS ASSEMBLY MANUAL To access the full Owner’s Manual for this product scan or visit: QR.COREHANDF.COM/OM4G...
  • Page 2: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS WARNING! Before using this product, it is essential to read the ENTIRE Owner’s Manual and ALL installation instructions. The Owner’s Manual describes equipment operation and instructs members on how to use correctly and safely. Read all warnings posted on the machine. Health related injuries may result from incorrect or excessive use of exercise equipment.
  • Page 3 To ensure the proper use of the are illegible or damaged. equipment in a safe manner, all users of the equipment 11. Use only replacement components supplied by StairMaster. should read this manual before using the machine. This Substitutes are forbidden and will void all warranties.
  • Page 4: Product Specifications

    PRODUCT SPECIFICATIONS The pages in this section show examples of the warning labels and communication stickers placed on the equipment as part of the manufacturing process. It is critical that owners maintain the integrity and placement of these stickers. If you fi nd any stickers missing or damaged the replacement numbers are shown on the support site.
  • Page 5: Required Tools

    ASSEMBLY WHAT’S IN THE BOX Fig. 2 Description Description 020-8110-XX ASSY, SHROUD, PLASTIC, SIDE, TOP, RADIAL, R, W/ CLIP, 4G 711-4046-XX ASSEM., HANRAIL BASE, W/RING, 4G 020-8111-XX ASSY, SHROUD, PLASTIC, SIDE, TOP, RADIAL, L, W/ CLIP, 4G 711-4136-XX ASSEM., NECK, W/WIRING & LABELS, 4G 020-8113-XX ASSY, SHROUD, PLASTIC, CENTER, FRONT, W/ CLIP, 4G 711-4137...
  • Page 6 HARDWARE CARD Part Number Description 110-3402 SCREW, #8-18, 3/4", HI-LOW, PHT, PH, CS, BO 110-3568 SCREW, M8x1.25, 25mm, SHC, HK, AS, BEC, NP, Gr 12.9 110-4180 SCREW, M8x1.25, 65mm, SHC, HK, AS, BEC, NP, GR 10.9 110-4197 SCREW, M8X1.25, 25mm, FLANGED, HEX, ZP, Cl 10.9 110-4229 SCREW, M5x0.8x30, PHM, PH, CS, BZ, DP 110-4329...
  • Page 7: Assembly Procedure

    ASSEMBLY PROCEDURE 1. Remove outer cardboard container (not shown). 2. Pry off two wooden supports from the bottom of the pallet then remove. CAUTION: Staples from the pallet may be sharp 3. Remove all packaging material. Set aside hardware card 711-4155 for use.
  • Page 8 6. Install the leveling feet 140-3485. 140-3485-KT Fig. 6 Fig. 7 7. Thread the cable bundle up through and out of the top of the mast 711-4135-XX while installing the mast onto the frame. Page 8...
  • Page 9 8. Use a ratchet wrench with a 13mm socket and a 13mm open-ended wrench to secure - DO NOT 110-4197 FULLY TIGHTEN - the mast 711- 4135-XX to the frame using four 711-4135-XX (4) pieces each of the M8 x 25mm flange bolt 110-4197 and M8 110-4364 flange nut 110-4364.
  • Page 10 12. Use a 6mm allen key to secure - DO NOT FULLY TIGHTEN - the right side upright handrail 711- 4046-XX to the frame using two (2) of the M8x65mm socket head 110-4180 cap screws 110-4180 and one (1) piece each of the large handrail clamp 020-8146-XX and large 020-8146-XX threaded handrail clamp 020-...
  • Page 11 15. Use a ratchet wrench with a 13mm socket and a 13mm open-ended wrench to secure - DO NOT FULLY TIGHTEN - the left and right handrails to the mast 711- 110-4197 4135-XX using (4) pieces each of the M8 x 25mm flange bolt 110- 4197 and M8 flange nut 110-4364.
  • Page 12 18. Connect the heart rate cables 711-4139 and Speed keypad Heart Rate from Heart Rate from Right Handrail Left Handrail cable 711-4140 coming from the left handrail to the receiving cables Speed +/- from coming from the hole in the rear of Left Handrail Left Heart Rate the mast 711-4135-XX.
  • Page 13 020-8113-XX 110-4329 22. Use a #2 phillips head screwdriver to secure the top shroud to the frame using two (2) pieces of the M5x20mm pan head machine screw 110-4329. Fig. 16 110-4329 23. Use a #2 phillips head screwdriver to finish securing the top shroud to the frame using two (2) pieces of the M5x20mm pan head machine screw 110-4329.
  • Page 14 110-4329 020-8161-XX 24. Use a #2 phillips head screwdriver to secure the neck cover to the frame using two (2) pieces of the M5x20mm pan head machine screw 110-4329. Fig. 18 020-8162 020-8113-XX 25. Install the mast 711-4135-XX grommet into the top shroud. Fig.
  • Page 15 26. Use a #2 phillips screwdriver to secure the mast 711-4135-XX shroud around the mast 711- 4135-XX and handrails using four (4) pieces of the #8-18, 3/4” pan head machine screw. 110-3402 FRONT MAST SHROUDS REAR MAST SHROUDS Fig. 20 020-8110-XX 110-4229 27.
  • Page 16 Console installation instructions are for the LCD console 700-0538-XX only. For other consoles, refer to their owner’s manual for installation instructions on a G/FC Frame. 29. Unpackage console from box, 020-7923-XX then separate rear shroud from console. 30. Use a #2 phillips screwdriver to 020-7927-XX remove the rear console panel from the rear console shroud, then...
  • Page 17 110-3402 120-3307 32. Use a #2 phillips screwdriver to secure the rear console shroud to the mast 711-4135-XX using eight (8) pieces of the #8-18, 3/4” screw 701-0454-XX 110-3402 and eight washers 120- 3307. 711-4135-XX Fig. 24 CSAFE from Console 33.
  • Page 18 711-4119 701-0357 34. Connect the following cables as 220-0328 shown: Data Cable 411-4119 Heart Rate cable 411-4139 711-4139 Keypad Cable 220-0328 Grounding Cable 701-0357 711-4118 Fig. 26 701-0325-XX 35. Use a #2 phillips screwdriver to secure the front of the console to 110-3402 the rear console shroud using six (6) pieces of the #8-18, 3/4”...
  • Page 19 SUPPORT & SERVICE CORE CONNECT Core Connect is your portal to all things service! Whether you need to order parts or register your warranty, Core Connect is the most effective way to get what you need fast and keep your facility operating smoothly. OFFERS 24-HOUR SELF SERVICE ACCESS TO: •...
  • Page 20 PART NUMBER 620-8997, REV A All rights reserved. Star Trac, the Star Trac logo and StairMaster are registered trademarks of Core Health & Fitness, LLC. Schwinn and Nautilus are registered trademarks of Nautilus Inc. used under license to Core Health & Fitness LLC. Throwdown is a registered trademark of Throwdown Industries, LLC.