Sensor Data Abbreviations; Routine Maintenance; Weekly - Challenge TITAN 230 Technical Service And Parts Manual

3.3 Sensor Data Abbreviations

Abbreviations
LEFTCUT
RGHTCUT
KNFLAT
HYDLAT
KNFDWN
PRESET
CUTSOL
UNLOAD
KNLATSOL
CLAMPUP
HYDUP
KNFUP
CUTBTN
EYES
HYDMOT
N.C.
LTLINE
CBTNLIT

3.4 Routine Maintenance

See page 5, SAFETY PRECAUTIONS, for Power Lockout Procedure.
This machine should be placed on a regular maintenance schedule. A clean, lubricated machine will
run longer, smoother, cut more accurately, with less downtime and fewer costly repairs. Schedule
lubrication both early in the day and early in the week. This allows the lubricants to work into the
machine. Lubrication at the end of the day or week allows the lubricants to run off without any benefit
to the machine. The following guidelines will help you set up a regular maintenance schedule:

3.4.1 Weekly

Clean — Clean off old, dirty excess grease. Remove the lower front panel cover and clean
accumulated dust off valves, hoses and connections. Built-up dust increases operating temperatures,
which causes premature wear to all hydraulic components.
Hardware — Remove the lower front panel cover, rear panel cover, and top hood to check all nuts
and bolts for tightness. Loose hardware is the cause of most component wear and in the electrical
area could cause short circuits and/or shock.
Standby Description
0 Left Cut Button
0 Right Cut Button
1 Knife Latch Proximity Switch
1 Motor Starter Relay Status
1 Knife Down Proximity Switch
0 Preset Sensor
0 Cut Valve
0 Unload Valve
0 Knife Latch Solenoid
1 Clamp up Proximity Switch
1 Hyd. Clamp Up Proximity
1 Knife Up Proximity Switch
0 Cut Button
1 Electric Eyes
0 Hydraulic Motor Relay Output
0 No Connection
0 Line Light Output
0 Cut Button Light
DISCONNECT POWER before making any adjustments or lubricating.
3.0 Maintenance Guide
Location
Lower front of table
Lower front of table
Left side of cutter opening
Right side of power panel
Inside of cutter opening,
right side
Rear of cutter, under left
side of table
Solenoid Valve on left side
of manifold
Solenoid Valve* (not in use
yet)
Inside of cutter opening,
left side
Inside rear of cutter
opening, left side
At bottom of clamp
cylinder
Inside of cutter opening,
left side
On display console
In front of cutter opening.
Top right side of main pcb
Inside rear cutter opening,
left side
In display console
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