Challenge Spartan 185 SA Operator's Manual
Challenge Spartan 185 SA Operator's Manual

Challenge Spartan 185 SA Operator's Manual

Paper cutter

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The Challenge Machinery Company provides owner's manuals on its
products solely as a courtesy to its customers. See the information below
before using this manual.
These manuals are for reference only. These manuals include products which are noncurrent,
unsupported or no longer produced by The Challenge Machinery Company, and are provided solely as
an accommodation to our customers. By providing these manuals, The Challenge Machinery Company
makes no representation or warranty as to the products, their current condition, or their suitability or
fitness for use in any particular application, which are the sole and independent responsibility of the
product owner and user.
Older products may not comply with current safety procedures, guidelines or regulations, and it
is the product owner's and user's responsibility to evaluate the suitability and fitness of the
products in their current use and application. The Challenge Machinery Company makes no
representation, warranty or recommendation regarding any modifications which may be
required on non-current or unsupported products. The Challenge Machinery Company assumes
no liability for any modification or alteration to any Challenge product, and any such
modification or alteration to any Challenge product is not authorized by The Challenge
Machinery Company. The availability of these manuals is solely for the purpose of providing reference
information for the products.
This manual may not be complete in all aspects of product maintenance and repair. All products
should be used only by qualified and properly trained personnel, following proper safety
procedures. All products should be regularly inspected and maintained, and their condition, application
and use should be periodically evaluated by qualified personnel. Only qualified and properly trained
technicians should perform maintenance, repair and replacement procedures. Attempting these
procedures without proper training may cause machine damage or operator injury!
Products may be unsupported by The Challenge Machinery Company due to age or the unavailability of
parts from their original manufacturer. No parts or product support will be available to repair or maintain
unsupported products. Older products may not be UL listed (if the product does not have a UL label it is
not a listed product), and may not comply with applicable installation or other regulations or
requirements if relocated to a new facility. Many municipalities require a product to be UL listed before
an electrician will connect power to them. Often the cost of updating an older product to comply with
current safety regulations is greater than the value of the product.
SPARTAN 185 SA
Operator's Manual
Serial Numbers 051001 & Up
Sold and Serviced by
The Challenge Machinery Company
6125 Norton Center Drive
Norton Shores, MI 49441-6081 USA
F.185SA-O
ChallengeMachinery.com
January 2014

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Summary of Contents for Challenge Spartan 185 SA

  • Page 1 Products may be unsupported by The Challenge Machinery Company due to age or the unavailability of parts from their original manufacturer. No parts or product support will be available to repair or maintain unsupported products.
  • Page 2: Introduction

    DIRECTLY TO CHALLENGE. If you bought a used machine, it is important to have the following information on record at Challenge. Copy this page, fill in the information and send it care of The Challenge Service Department, 6125 Norton Center Drive, Norton Shores MI.
  • Page 3: Table Of Contents

    1.0 Introduction TABLE OF CONTENTS 1.0 Introduction ..........................2 2.0 Safety ............................4 2.1 Precautions..........................4 2.2 Power Lockout Procedure ....................... 4 2.3 Warning Label Definitions......................5 3.0 Packing List..........................7 4.0 Specifications..........................8 5.0 Installation & Setup ........................9 5.1 Inspecting Shipment........................
  • Page 4: Safety

    2.0 Safety 2.0 Safety 2.1 Precautions • This machine is designed for one-person operation. Never operate the machine with more than one person. • Safe use of this machine is the responsibility of the operator. Use good judgment and common sense when working with and around this machine.
  • Page 5: Warning Label Definitions

    2.0 Safety 2.3 Warning Label Definitions The following warning labels are found at various locations on your machine. Read and understand the meaning of each symbol. If a label is lost from the machine, it should be replaced. HAZARDOUS AREA Disconnect power before cleaning, servicing, or making adjustments not requiring power.
  • Page 6 2.0 Safety !OJO! This Este simbolo de alerta de seguridad significa ¡ OJO ! - INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las instrucciones porque se refieren a su seguridad personal. Fall de obedecer las instrucciones que siguen podria resultar en lesiones corporales. •...
  • Page 7: Packing List

    3.0 Packing List 3.0 Packing List Part No. Description Qty. Spartan 185 SA 18-1/2” Semi-Automatic Paper Cutter F.185SA-O Operator Manual 63073 Knife Lifter Assembly 63017 Knife – Standard (installed in machine) 63015 Cutting Stick (installed in machine) A-12608-2 Jogging Aid W-191 3/16”...
  • Page 8: Specifications

    Approx. Shipping Weight 700 lbs 318 kg Electrical 120 Volts 60 HZ. 16 Amps, Service Size 20 Amps Receptacle NEMA 5-20R Challenge reserves the right to make changes to any product or specification without notice and without incurring responsibility to existing units.
  • Page 9: Installation & Setup

    5.2 Uncrating The Spartan 185 SA weighs approximately 600 lbs (272 kg). DO NOT risk personal injury or damage by attempting to move machinery with makeshift equipment or inadequate help. This machine is shipped on a wooden skid and enclosed in a protective, wooden frame and corrugated carton.
  • Page 10: Cleaning

    5.0 Installation & Setup Clear area in front of ramp. Using two or more persons, carefully roll machine off skid using lifting handles as shown in Figure 4. Figure 4 Remove lifting handles and roll machine into position. Lock casters to prevent machine from inadvertently rolling.
  • Page 11: Operation

    6.0 Operation IMPORTANT: DO NOT ATTEMPT TO OPERATE THE CUTTER UNTIL YOU HAVE THOROUGHLY READ AND UNDERSTAND ALL OF THE FOLLOWING INSTRUCTIONS. CALL YOUR AUTHORIZED CHALLENGE DEALER IF YOU STILL HAVE ANY QUESTIONS. 6.1 Power – Main Switch Power is enabled when the main power switch is turned to the “ON” position (Figure 6). The display and line light are turned on at this time.
  • Page 12: Jogging Aid

    6.4 Line Light The Spartan 185 SA comes standard with an LED line light. The line light comes on and stays on whenever the power is on. To use, simply align paper under clamp, and use the red light line as an...
  • Page 13: Making A Cut

    6.0 Operation 6.5 Making a Cut Open the front shield and set the backgauge to the desired position. Place the paper square against the backgauge and either side guide. Clamp down on the paper using the clamp hand wheel located on top of the machine.
  • Page 14: Knife Installation/Changing

    7.0 Knife Installation/Changing 7.0 Knife Installation/Changing Changing knives can be very dangerous unless safety precautions are observed and extreme care is taken when handling knives. • Make sure knife lifters are used properly, see instructions following. • Keep handling of unprotected knives to an absolute minimum. •...
  • Page 15: Knife Installation

    7.0 Knife Installation/Changing Figure 12 4. Clear the table surface and place the empty knife scabbard on a flat surface nearby. Remove the scabbard’s knife retaining screws. 5. Grasp the knife lifters firmly and, at the same time, turn them counterclockwise to release the knife from the knife bar.
  • Page 16: Knife Care Tips

    7.0 Knife Installation/Changing 5. Insert and tighten the three accessible knife bolts. 6. Remove the knife lifter assembly and replace with the two knife bolts. 7. Plug in power cord, turn power on, close the shield and press the cut buttons to send knife and clamp down.
  • Page 17: Cutting Stick

    Each stick has 2 flat sides that can be used, after which it can be turned end to end, allowing the 2 flat sides to be used again, for a total of 4 positions per cut stick. 7.3.3 Bevel Angle Challenge recommends that bevel angles for the Spartan 185 knives be 21°. 7.3.4 Helpful Suggestions •...
  • Page 18: Maintenance And Troubleshooting

    8.0 Maintenance and Troubleshooting 8.0 Maintenance and Troubleshooting 8.1 Maintenance All maintenance on this machine should be performed by trained service personnel. Attempting to perform repair and replacement procedures without proper training may cause machine damage or operator injury! 8.2 Troubleshooting Problem Possible Cause Solution...
  • Page 19 8.0 Maintenance and Troubleshooting NOTES...
  • Page 20: Safety Systems Test

    9.0 Safety Systems Test Machine manufacturer CHALLENGE Model SPARTAN 185 SA Serial Number __________________ Frequency of test: THESE TESTS SHOULD BE PERFORMED AT THE BEGINNING OF EACH WORK DAY. Turn the power on and make sure the knife and clamp are in the up position (if they are not, follow the instructions in this manual to send them up).
  • Page 21 9.0 Safety Systems Test Please enter date and initials for both tests. Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 2 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______...
  • Page 22 F.185SA-O January 2014...

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